Anti-segregation device for water-stabilized material of water-stabilized mixing station

The device addresses the issue of stone segregation in water-stabilized mixing stations by using a guiding plate and mixing roller to redirect and uniformly mix large stones, ensuring consistent material composition.

CN222201070UActive Publication Date: 2024-12-20HENAN HIGHWAY ENG GROUP
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Patent Information

Application Number
CN202421032689.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-20
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

During the mixing process in a water-stabilized mixing station, large stones deviate from the falling trajectory of the mixture, leading to segregation and concentration of aggregates in the paving process.

Method used

A device equipped with a material guiding mechanism featuring a guiding plate and notch to redirect large stones back into the mixing path, combined with a mixing mechanism using a rotating roller to uniformly mix the stones with the remaining material.

Benefits of technology

Prevents segregation by guiding large stones back into the mixing path and ensures uniform mixing, maintaining the integrity of the water-stabilized material composition.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water-stable mixing station water-stable material anti-segregation device which comprises a base, idler wheels are installed on the lower surface of the base, a connecting plate is connected to the middle position of the upper surface of the base, a moving mechanism is arranged in the connecting plate, a material bin is arranged on the left side of the base, a conveying belt is arranged on the upper left portion of the material bin, and the conveying belt is arranged on the upper left portion of the conveying belt. A material guiding mechanism is arranged in the stock bin, and a mixing mechanism is arranged below the material guiding mechanism. By arranging a series of structures, large stone materials separated from a mixed material falling track can be guided to fall again and are mixed with other mixed materials again, and segregation is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of water-stabilized materials, in particular to a water-stabilized material anti-segregation device for a water-stabilized material mixing station. Background Art

[0002] Water-stabilized materials are generally composed of cement, fly ash, graded crushed stone and stabilized soil materials. Water-stabilized materials need to be mixed in a water-stabilized mixing station during the production process. After the mixing, the water-stabilized materials will be transported to the finished product silo through a conveyor belt for concentration, so as to facilitate the subsequent water-stabilized material paving work.

[0003] However, during the mixing process of the mixing station, when the mixture is thrown obliquely from the conveyor inclined belt to the finished product bin, some large stones will deviate from the falling trajectory of the mixture and fall slightly farther in the finished product bin than the mixture, resulting in the concentration of large stones and aggregate segregation during the paving process. Therefore, a device for preventing segregation of water-stabilized material in a water-stabilized mixing station is proposed. Utility Model Content

[0004] The utility model aims to provide a device for preventing segregation of water-stabilized material in a water-stabilized mixing station, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for preventing segregation of water-stabilized material in a water-stabilized mixing station, comprising a base, a roller is installed on the lower surface of the base, a connecting plate is connected to the middle position of the upper surface of the base, a moving mechanism is arranged inside the connecting plate, a silo is arranged on the left side of the base, a conveyor belt is arranged on the upper left side of the silo, a material guiding mechanism is arranged inside the silo, and a mixing mechanism is arranged below the material guiding mechanism.

[0006] Preferably, the moving mechanism comprises a screw rod, a first motor and a connecting block, the screw rod is located inside the connecting plate, the top end of the screw rod is connected to the first motor, and the outer surface of the screw rod is sleeved with the connecting block.

[0007] Preferably, a limit plate is provided on the left side of the screw rod, and the limit plate is inserted into the interior of the connecting block, and the top end of the limit plate is connected to the upper surface of the first motor.

[0008] Preferably, the material guiding mechanism comprises a material guiding plate and a notch, the material guiding plate is located inside the material bin, the top end of the material guiding plate is connected to the connecting block, and the bottom end of the material guiding plate is provided with a notch.

[0009] Preferably, the mixing mechanism comprises a shell, a second motor and a mixing roller, the shell is located directly below the notch, the second motor is installed on the inner wall of the shell, and the output end of the second motor is connected to the mixing roller.

[0010] Preferably, both the front and rear end surfaces of the shell are connected with mounting plates, and the top end of the mounting plates is connected to the outer surface of the guide plate.

[0011] Preferably, a discharge port is provided on the left end surface of the silo, a baffle is provided on the outer side of the discharge port, and the top end of the baffle is rotatably connected to the silo.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The anti-segregation device of water-stable material in this water-stable mixing station is equipped with a material guiding mechanism, which includes a material guiding plate and a notch. The large stone materials that partially deviate from the falling trajectory of the mixed material will hit the material guiding plate, and then fall down under the guidance of the material guiding plate, and finally fall from the notch at the bottom of the material guiding plate.

[0014] 2. The anti-segregation device of water-stabilized material in the water-stabilized mixing station is equipped with a mixing mechanism, which includes an outer shell, a second motor and a mixing roller. The large stone material and the remaining mixed material will enter the interior of the outer shell together. At this time, the mixing roller composed of a plurality of thin rods with equal angles will be controlled by the second motor to rotate, and the large stone material and the mixed material will be uniformly mixed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view structural schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the connecting plate and the silo of the utility model;

[0017] Figure 3 This is a schematic diagram of the sectional structure of the silo in the utility model;

[0018] Figure 4 It is a schematic diagram of the top view of the material guide plate of the utility model.

[0019] In the figure: 1. base; 2. roller; 3. connecting plate; 4. screw rod; 5. first motor; 6. limit plate; 7. connecting block; 8. silo; 9. conveyor belt; 10. discharge port; 11. baffle; 12. guide plate; 13. notch; 14. mounting plate; 15. housing; 16. second motor; 17. mixing roller. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example

[0023] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the anti-segregation device of the water-stabilized material mixing station of the present embodiment includes a base 1, a roller 2 is installed on the lower surface of the base 1, the base 1 is moved by the roller 2, and thus moves to a suitable work, the roller 2 adopts a universal wheel, and its built-in locking mechanism, a connecting plate 3 is connected to the middle position of the upper surface of the base 1, and a moving mechanism is arranged inside the connecting plate 3, the inside of the connecting plate 3 is hollow, and the moving mechanism is arranged inside the hollow structure, a silo 8 is arranged on the left side of the base 1, and a conveyor belt 9 is arranged on the upper left of the silo 8, the conveyor belt 9 transports the water-stabilized material so that the water-stabilized material falls into the inside of the silo 8, and a material guiding mechanism is arranged inside the silo 8, the material guiding mechanism guides and transports the large stone material that has deviated from the running track of the mixture, so that it is subsequently remixed with the mixture, the material guiding mechanism is controlled to move up and down by the moving mechanism, so that it can be at a suitable height position for work, and a mixing mechanism is arranged below the material guiding mechanism, and the large stone is guided and transported by the material guiding mechanism and enters the inside of the mixing mechanism together with other mixtures, so as to be remixed.

[0024] Specifically, the moving mechanism includes a screw rod 4, a first motor 5 and a connecting block 7. The screw rod 4 is located inside the connecting plate 3. The top of the screw rod 4 is connected to the first motor 5. The outer surface of the screw rod 4 is sleeved with the connecting block 7. The model of the first motor 5 is selected according to actual needs. The first motor 5 controls the rotation of the screw rod 4, thereby causing the connecting block 7 to slide up and down.

[0025] Furthermore, a limit plate 6 is provided on the left side of the screw rod 4, and the limit plate 6 is inserted into the interior of the connecting block 7. The top of the limit plate 6 is connected to the upper surface of the first motor 5. The limit plate 6 can fix the installation of the first motor 5. At the same time, since it is inserted into the interior of the connecting block 7, when the screw rod 4 rotates, the connecting block 7 can be limited to prevent it from rotating together.

[0026] Furthermore, the material guiding mechanism includes a material guiding plate 12 and a notch 13. The material guiding plate 12 is located inside the silo 8, and the top end of the material guiding plate 12 is connected to the connecting block 7. The bottom end of the material guiding plate 12 is provided with a notch 13. Large stone materials that partially deviate from the falling trajectory of the mixed material will hit the material guiding plate 12, thereby falling down under the guidance of the material guiding plate 12, and finally falling from the notch 13 at the bottom of the material guiding plate 12.

[0027] Furthermore, the mixing mechanism includes an outer shell 15, a second motor 16 and a mixing roller 17. The outer shell 15 is located directly below the notch 13. The second motor 16 is installed on the inner wall of the outer shell 15. The output end of the second motor 16 is connected to the mixing roller 17. The coarse stone material and the rest of the mixture will enter the interior of the outer shell 15 together. At this time, the mixing roller 17 composed of a plurality of thin rods with equal angles will be controlled by the second motor 16 to rotate, and the coarse stone material and the mixture will be uniformly mixed. The model of the second motor 16 is selected according to actual needs.

[0028] Furthermore, the front and rear end surfaces of the shell 15 are connected to mounting plates 14, and the top of the mounting plates 14 is connected to the outer surface of the guide plate 12. By providing the mounting plates 14, the shell 15 can be fixedly connected to the guide plate 12, so that they can move up and down together.

[0029] Furthermore, a discharge port 10 is provided on the left end surface of the silo 8, and a baffle 11 is provided on the outer side of the discharge port 10, and the top end of the baffle 11 is rotatably connected to the silo 8. By rotating and opening the baffle 11, the discharge port 10 is exposed, and the water-stable material can be taken out. The baffle 11 and the silo 8 are locked in a conventional manner.

[0030] The method of using this embodiment is as follows: the base 1 is pushed to move to a suitable position by the roller 2, and then the first motor 5 is started to rotate the screw rod 4, thereby controlling the guide plate 12 and the shell 15 to enter from the top of the silo 8 to a suitable position inside the silo 8 to work. At this time, the water-stabilized material can be transported into the interior of the silo 8 by the conveyor belt 9. When the water-stabilized material is transported, the large stone material will break away from its falling trajectory with the mixed material and contact and hit the guide plate 12, thereby falling under the guidance of the guide plate 12, and finally falling from the notch 13 at the bottom of the guide plate 12. The large stone material and the rest of the mixed material will enter the interior of the shell 15 together. At this time, the mixing roller 17 composed of a plurality of thin rods with equal angles will be controlled by the second motor 16 to rotate, and the large stone material and the mixed material are uniformly mixed. Finally, the baffle 11 is opened by rotating to expose the discharge port 10, and the water-stabilized material can be taken out.

[0031] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A device for preventing segregation of water-stabilized material in a water-stabilized mixing station, comprising a base (1), characterized in that: A roller (2) is mounted on the lower surface of the base (1); a connecting plate (3) is connected to the middle position of the upper surface of the base (1); a moving mechanism is arranged inside the connecting plate (3); a material bin (8) is arranged on the left side of the base (1); a conveyor belt (9) is arranged on the upper left side of the material bin (8); a material guide mechanism is arranged inside the material bin (8); and a mixing mechanism is arranged below the material guide mechanism.

2. The device for preventing segregation of water-stabilizing materials in a water-stabilizing mixing station according to claim 1, characterized in that: The moving mechanism comprises a screw rod (4), a first motor (5) and a connecting block (7); the screw rod (4) is located inside the connecting plate (3); the top end of the screw rod (4) is connected to the first motor (5); and the outer surface of the screw rod (4) is sleeved with the connecting block (7).

3. The device for preventing segregation of water-stabilizing materials in a water-stabilizing mixing station according to claim 2, characterized in that: A limit plate (6) is provided on the left side of the screw rod (4), and the limit plate (6) is inserted into the interior of the connecting block (7), and the top end of the limit plate (6) is connected to the upper surface of the first motor (5).

4. The device for preventing segregation of water-stabilized material in a water-stabilized mixing station according to claim 1, characterized in that: The material guide mechanism comprises a material guide plate (12) and a notch (13); the material guide plate (12) is located inside the material bin (8), and the top end of the material guide plate (12) is connected to the connecting block (7); the bottom end of the material guide plate (12) is provided with a notch (13).

5. The device for preventing segregation of water-stabilizing materials in a water-stabilizing mixing station according to claim 1, characterized in that: The mixing mechanism comprises a housing (15), a second motor (16) and a mixing roller (17); the housing (15) is located directly below the notch (13); the second motor (16) is mounted on the inner wall of the housing (15); and the output end of the second motor (16) is connected to the mixing roller (17).

6. The device for preventing segregation of water-stabilized material in a water-stabilized mixing station according to claim 5, characterized in that: The front and rear end surfaces of the housing (15) are both connected to mounting plates (14), and the top end of the mounting plate (14) is connected to the outer surface of the material guide plate (12).

7. The device for preventing segregation of water-stabilizing materials in a water-stabilizing mixing station according to claim 1, characterized in that: A discharge port (10) is provided on the left end surface of the material bin (8), a baffle (11) is provided on the outer side of the discharge port (10), and the top end of the baffle (11) is rotatably connected to the material bin (8).