Rock wool board automatic assembling all-in-one machine

Abstract

The utility model provides an automatic rock wool board assembling all-in-one machine, which relates to the technical field of rock wool board processing and comprises a right-angle type roller conveying belt, a placing frame is mounted at one end of the right-angle type roller conveying belt, and a grabbing mechanism is arranged on the upper surface of one side, close to the placing frame, of the right-angle type roller conveying belt. Four supporting rods are further evenly distributed and installed on the upper surface of the right-angle type roller conveying belt, and a cutting mechanism is installed on the inner sides of the supporting rods. According to the rock wool board pressing device, the assembly work of the boards is completed through meshing transmission between the worm and the worm gear, the rock wool boards are pressed more tightly, the first roller conveying belt is arranged below the right-angle type roller conveying belt, rock wool strips and the boards can be conveyed respectively, the rock wool strips can directly fall on the boards, and therefore the rock wool boards can be assembled more conveniently. In the whole rock wool board pressing and assembling process, procedures needing manual operation are reduced, the automation degree is higher, the safety performance is higher, and the machining efficiency can be effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of rock wool board processing, in particular to an automatic all-in-one rock wool board assembly machine. Background Art

[0002] Rock wool board is a commonly used thermal insulation material and is widely used in the construction field. The main raw material of rock wool board is basalt, which has excellent thermal insulation effect. Rock wool board is assembled through multi-layer boards during production. For example, the patent with publication number CN208992131U proposes a composite board assembly device with an automatic transmission mechanism, including a composite board transmission mechanism and an aluminum skin fixing mechanism arranged above the composite board transmission mechanism. The composite board transmission mechanism includes two mutually parallel annular guide rail frames, and a plurality of composite board assembly station plates are arranged between the two annular guide rail frames. Transmission shafts are arranged on both sides of the composite board assembly station plates, and rollers are arranged at the ends of the transmission shafts. The rollers are located at the The annular guide frame is on the above-mentioned annular guide frame; steel ropes are connected between multiple composite board assembly station plates, and traction rollers are provided at the ends of the two annular guide frames. The steel ropes are wound around the traction rollers, and the ends of the traction rollers are connected to the driving motors; the aluminum sheet fixing mechanism includes an upper processing plate arranged above the composite board assembly station plate, a pressing plate is provided in the middle of the upper processing plate, and nail gun groups are provided at the four corners of the pressing plate. The nail gun group includes multiple nail guns. However, the assembly equipment in the above-mentioned technical scheme requires a lot of manual operation during use, which is time-consuming and labor-intensive, resulting in low processing efficiency, and manual operation has great safety hazards. Therefore, we have made improvements on this and proposed an automatic rock wool board assembly machine. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides an automatic all-in-one rock wool board assembly machine, which solves the problems of requiring a lot of manual operation during use, which is time-consuming and labor-intensive, resulting in low processing efficiency, and the large safety hazards of manual operation.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A rock wool board automatic assembly machine comprises a right-angle roller conveyor belt, a placement rack is installed at one end of the right-angle roller conveyor belt, a grabbing mechanism is arranged on the upper surface of the right-angle roller conveyor belt close to the placement rack, four support rods are evenly distributed and installed on the upper surface of the right-angle roller conveyor belt, a cutting mechanism is installed on the inner side of the support rods, a first roller conveyor belt is arranged on the bottom of one side of the right-angle roller conveyor belt, a mounting rack is fixedly installed on one side of the first roller conveyor belt, a flipping mechanism is arranged on the inner side of the mounting rack, and a second roller conveyor belt is also installed on one side of the mounting rack.

[0006] Preferably, the grabbing mechanism comprises a three-axis movable slide, the three-axis movable slide is installed on one side of the upper surface of the right-angle roller conveyor belt, and a mounting box is provided at the movable end of the three-axis movable slide.

[0007] Preferably, a second drive motor is fixedly mounted on one end of the installation box, a bidirectional screw rod is mounted on the output end of the second drive motor and located inside the installation box, and the other end of the bidirectional screw rod is rotatably mounted on the inner wall of one end of the installation box.

[0008] Preferably, second screw rod sleeves are movably mounted on both sides of the rod body of the bidirectional screw rod, and a clamping plate is fixedly mounted on the bottom of each of the second screw rod sleeves.

[0009] Preferably, the cutting mechanism comprises a first driving motor and a mounting plate, wherein the first driving motor is fixedly mounted on the top of one of the supporting rods, and the mounting plate is movably arranged on the inner sides of the four supporting rods.

[0010] Preferably, an adjusting screw is installed at the output end of the first driving motor, the other end of the adjusting screw is rotatably arranged inside the supporting rod at the corresponding position, and a first screw sleeve is movably installed on the rod body of the adjusting screw.

[0011] Preferably, one side of the mounting plate is fixedly mounted on one end of the first screw sleeve, and three sliding mounting sleeves are evenly distributed on the outside of the mounting plate. Each of the sliding mounting sleeves is slidably mounted on the rod body of the limiting slide rod at a corresponding position, and the limiting slide rod is arranged inside the support rod. A number of cutting blades are evenly and movably mounted on the lower surface of the mounting plate.

[0012] Preferably, the flipping mechanism includes a flipping frame and a mounting groove, the flipping frame is movably arranged on an upper surface of one side of the mounting frame, a suction cup is arranged inside the flipping frame, the mounting groove is arranged inside one side of the mounting frame, and a servo motor is also installed on one side of the mounting frame and outside the mounting groove.

[0013] Preferably, a worm is installed at the output end of the servo motor and inside the mounting groove, and the other end of the worm is rotatably set on the inner wall of one end of the mounting groove. A rotating rod is rotatably installed on the upper side of the mounting groove, and the other end of the rotating rod is rotatably set inside one side of the mounting frame.

[0014] Preferably, a worm wheel is fixedly mounted on the rod body of the rotating rod located inside the mounting groove, and the worm wheel and the worm are meshed with each other. A mounting rod is provided on the rod body of the rotating rod located outside the mounting groove, and one side of the mounting rod is fixedly mounted on one end of the flip frame.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. The plate is sucked by the suction cup so that it will not change during the flipping process. Driven by the servo motor, the mounting rod can drive the entire flip frame to rotate under the meshing action between the worm and the worm wheel, so that the plate in the flip frame can be flipped to the top of another plate and the rock wool strip, thereby completing the pressing of the entire rock wool board. Through the meshing transmission between the worm and the worm wheel, the rotation of the flip frame can be more stable, and it can also have a large enough force to complete the pressing of the plate, making the pressing of the rock wool board tighter. The pressing and assembly process of the entire rock wool board reduces the process that requires manual operation, has a higher degree of automation, and has higher safety performance, which can effectively improve the processing efficiency.

[0017] 2. By setting up a three-axis mobile slide to drive the installation box to move, the rock wool strips can be automatically grabbed, without the need for frequent manual placement of the rock wool strips, and the operation is more convenient. The meshing transmission between the bidirectional screw and the second screw sleeve makes the clamping process of the clamping plate on the rock wool strips more stable and not easy to fall. The first roller conveyor belt is set below the right-angle roller conveyor belt to convey the rock wool strips and the plate separately, so that the rock wool strips can be directly dropped on the plate without manual placement. The second roller conveyor belt can be used to transport the rock wool strips to realize automatic loading of the flipping mechanism, which also reduces manual operation. The flipping of the plate is completed by the flipping mechanism, and then the assembly of the rock wool board is completed, which can effectively improve the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 It is a three-dimensional schematic diagram of a part of the structure of the utility model;

[0020] Figure 3 For the utility model Figure 2 Front view of the structure;

[0021] Figure 4 For the utility model Figure 3 Schematic diagram of the three-dimensional structure of the cross section at AA in the middle;

[0022] Figure 5 For the utility model Figure 3 Schematic diagram of the three-dimensional structure of the cross section at BB in the middle;

[0023] Figure 6 For the utility model Figure 3 Schematic diagram of the three-dimensional structure of the cross section at CC;

[0024] Figure 7 A schematic diagram of the three-dimensional structure of the mounting frame of the utility model;

[0025] Figure 8 A top view of the mounting frame of the utility model;

[0026] Fig. 9 For the utility model Figure 8 Schematic diagram of the three-dimensional structure of the cross section at DD;

[0027] Fig.10 For the utility model Fig. 9 Enlarged view of point E in the middle.

[0028] In the figure: 1. placement rack; 2. right-angle roller conveyor belt; 3. cutting mechanism; 301. first drive motor; 3011. adjusting screw rod; 3012. first screw rod sleeve; 302. mounting plate; 3021. sliding mounting sleeve; 3022. limiting slide rod; 303. cutting blade; 4. grabbing mechanism; 401. three-axis movable slide; 402. mounting box; 4021. second drive motor; 4022. bidirectional screw rod; 4023. second screw rod sleeve; 403. clamping plate; 5. support rod; 6. first roller conveyor belt; 7. mounting rack; 8. turning mechanism; 801. turning rack; 802. suction cup; 803. servo motor; 8031. worm; 804. mounting groove; 805. worm wheel; 806. rotating rod; 807. mounting rod; 9. second roller conveyor belt. DETAILED DESCRIPTION

[0029] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Example 1

[0031] like Figure 1 As shown, an automatic rock wool board assembly machine includes a right-angle roller conveyor belt 2, a placement rack 1 is installed at one end of the right-angle roller conveyor belt 2, a grabbing mechanism 4 is arranged on the upper surface of the right-angle roller conveyor belt 2 close to the placement rack 1, four support rods 5 are evenly distributed and installed on the upper surface of the right-angle roller conveyor belt 2, a cutting mechanism 3 is installed on the inner side of the support rods 5, a first roller conveyor belt 6 is arranged on the bottom of one side of the right-angle roller conveyor belt 2, a mounting rack 7 is fixedly installed on one side of the first roller conveyor belt 6, a flipping mechanism 8 is arranged on the inner side of the mounting rack 7, and a second roller conveyor belt 9 is also installed on one side of the mounting rack 7.

[0032] The first roller conveyor belt 6 is arranged below the right-angle roller conveyor belt 2, so that the rock wool strips can fall directly on the top of the plate without manual placement. The second roller conveyor belt 9 can then convey the rock wool strips to the turning mechanism 8 automatically, which also reduces manual operation. The turning mechanism 8 completes the turning of the plate, and then completes the assembly of the rock wool board, which can effectively improve the processing efficiency.

[0033] Example 2

[0034] like Figure 2-Figure 4 As shown, the grabbing mechanism 4 includes a three-axis movable slide 401, which is installed on one side of the upper surface of the right-angle roller conveyor belt 2. A mounting box 402 is provided at the movable end of the three-axis movable slide 401, and a second drive motor 4021 is fixedly installed at one end of the mounting box 402. A bidirectional screw rod 4022 is installed at the output end of the second drive motor 4021 and located inside the mounting box 402. The other end of the bidirectional screw rod 4022 is rotatably set on the inner wall of one end of the mounting box 402, and second screw rod sleeves 4023 are movably installed on both sides of the rod body of the bidirectional screw rod 4022, and a clamping plate 403 is fixedly installed at the bottom of each second screw rod sleeve 4023.

[0035] By setting up a three-axis movable slide 401 to drive the installation box 402 to move, the rock wool strips can be automatically grabbed without frequent manual placement of the rock wool strips, and the operation is more convenient. Through the meshing transmission between the bidirectional screw rod 4022 and the second screw rod sleeve 4023, the clamping plate 403 completes the clamping of the rock wool strips, and the clamping process is more stable and not easy to fall.

[0036] Example 3

[0037] like Figure 4-Figure 6 As shown, the cutting mechanism 3 includes a first driving motor 301 and a mounting plate 302. The first driving motor 301 is fixedly mounted on the top of one of the support rods 5. The mounting plate 302 is movably arranged on the inner side of the four support rods 5. An adjusting screw rod 3011 is installed at the output end of the first driving motor 301. The other end of the adjusting screw rod 3011 is rotatably arranged inside the corresponding support rod 5. A first screw rod sleeve 3012 is movably installed on the rod body of the adjusting screw rod 3011. One side of the mounting plate 302 is fixedly mounted on one end of the first screw rod sleeve 3012. Three sliding mounting sleeves 3021 are evenly distributed on the outer side of the mounting plate 302. Each sliding mounting sleeve 3021 is slidably arranged on the rod body of a limiting slide rod 3022 at a corresponding position. The limiting slide rod 3022 is arranged inside the support rod 5. A number of cutting blades 303 are evenly distributed and movably installed on the lower surface of the mounting plate 302.

[0038] By sliding the sliding mounting sleeve 3021 on the rod body of the limiting slide rod 3022, the movement process of the mounting plate 302 can be made more stable while the mounting plate 302 is slidably mounted. The cutting blade 303 cuts the rock wool strip under the action of the inner core between the adjusting screw rod 3011 and the first screw rod sleeve 3012, which is convenient for subsequent processing.

[0039] Example 4

[0040] like Figure 7-10 As shown, the flipping mechanism 8 includes a flipping frame 801 and a mounting groove 804. The flipping frame 801 is movably arranged on the upper surface of one side of the mounting frame 7. A suction cup 802 is arranged inside the flipping frame 801. The mounting groove 804 is arranged inside one side of the mounting frame 7. A servo motor 803 is also installed on one side of the mounting frame 7 and located on the outside of the mounting groove 804. A worm 8031 ​​is installed on the output end of the servo motor 803 and located inside the mounting groove 804. The other end of the worm 8031 ​​is rotatably arranged on the inner wall of one end of the mounting groove 804. A rotating rod 806 is rotatably installed on the upper side of the mounting groove 804. The other end of the rotating rod 806 is rotatably arranged inside one side of the mounting frame 7. A worm wheel 805 is fixedly installed on the rod body of the rotating rod 806 located inside the mounting groove 804. The worm wheel 805 and the worm 8031 ​​are meshed with each other. A mounting rod 807 is arranged on the rod body of the rotating rod 806 located outside the mounting groove 804. One side of the mounting rod 807 is fixedly installed on one end of the flipping frame 801.

[0041] Driven by the servo motor 803, the meshing transmission between the worm wheel 805 and the worm 8031 ​​can drive the turning frame 801 to rotate, thereby turning the plate. By setting the suction cup 802, the plate will not fall during the turning process. When the plate is turned to the specified position, the suction cup 802 releases the suction of the plate, and then the turning frame 801 rotates to complete the pressing of the plate, and the pressing force on the plate is stronger.

[0042] The working principle of this rock wool board automatic assembly machine:

[0043] When in use, the rock wool strip is placed on the placement rack 1, and the installation box 402 is controlled to move by the three-axis movable slide 401 to move it above the rock wool strip, and then the second drive motor 4021 is started to rotate the bidirectional screw rod 4022, and the two second screw rod sleeves 4023 can drive the clamping plates 403 to move inward under the threaded cooperation between the bidirectional screw rod 4022 and the second screw rod sleeve 4023, so that the rock wool strip can be grabbed. After the grabbing is completed, the rock wool strip is transported to the top of the right-angle roller conveyor belt 2 by the three-axis movable slide 401, and the rock wool strip is transported to the bottom of the cutting mechanism 3 by the right-angle roller conveyor belt 2.

[0044] When the rock wool strip is conveyed to the bottom of the cutting mechanism 3, the first driving motor 301 is started to rotate the adjusting screw rod 3011, so that the first screw rod sleeve 3012 drives the entire mounting plate 302 to move downward, and the cutting blades 303 are evenly distributed on the lower surface of the mounting plate 302, so that the cutting blades 303 can cut the rock wool strip at equal intervals during the downward movement of the mounting plate 302, so as to facilitate the subsequent processing of the rock wool board. The cut rock wool strip is further conveyed by the right-angle roller conveyor belt 2, and the plate to be pressed is placed on the first roller conveyor belt 6, so that after the right-angle roller conveyor belt 2 completes the conveyance of the rock wool strip, the rock wool strip can fall above the plate conveyed by the first roller conveyor belt 6, and then the first roller conveyor belt 6 conveys the plate and the rock wool strip to one side of the flipping mechanism 8.

[0045] The plate to be turned over is conveyed by the second roller conveyor belt 9 to the top of the turning frame 801, and the plate is sucked by the suction cup 802 so that it will not change during the turning process. The servo motor 803 is started to rotate the worm 8031. Under the meshing action between the worm 8031 ​​and the worm wheel 805, the rotating rod 806 can follow the rotation, and then the mounting rod 807 drives the entire turning frame 801 to rotate, and the plate in the turning frame 801 can be turned over to the top of another plate and the rock wool strip, thereby completing the pressing of the entire rock wool board. Through the meshing transmission between the worm 8031 ​​and the worm wheel 805, the rotation of the turning frame 801 can be more stable, and it can also have a large enough force to complete the pressing of the plate, so that the pressing of the rock wool board is tighter. The pressing and assembly process of the entire rock wool board reduces the processes that require manual operation, has a higher degree of automation, and has higher safety performance, which can effectively improve the processing efficiency.

[0046] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.

Claims

1. An automatic rock wool board assembly machine, comprising a right-angle roller conveyor belt (2), Features: A placement frame (1) is installed at one end of the right-angle roller conveyor belt (2); a gripping mechanism (4) is arranged on the upper surface of the right-angle roller conveyor belt (2) on a side close to the placement frame (1); four support rods (5) are evenly distributed and installed on the upper surface of the right-angle roller conveyor belt (2); a cutting mechanism (3) is installed inside the support rods (5); a first roller conveyor belt (6) is arranged at the bottom of one side of the right-angle roller conveyor belt (2); a mounting frame (7) is fixedly installed on one side of the first roller conveyor belt (6); a turning mechanism (8) is arranged on one side of the mounting frame (7); and a second roller conveyor belt (9) is also installed on one side of the mounting frame (7).

2. According to claim 1, a rock wool board automatic assembly machine, Features: The grabbing mechanism (4) comprises a three-axis movable slide (401), the three-axis movable slide (401) being mounted on one side of the upper surface of the right-angle roller conveyor belt (2), and a mounting box (402) being provided at the movable end of the three-axis movable slide (401).

3. The automatic rock wool board assembly machine according to claim 2, Features: A second drive motor (4021) is fixedly mounted on one end of the installation box (402); a bidirectional screw rod (4022) is mounted on the output end of the second drive motor (4021) and located inside the installation box (402); and the other end of the bidirectional screw rod (4022) is rotatably mounted on an inner wall of one end of the installation box (402).

4. The automatic rock wool board assembly machine according to claim 3, Features: Second screw rod sleeves (4023) are movably mounted on both sides of the rod body of the bidirectional screw rod (4022), and a clamping plate (403) is fixedly mounted on the bottom of each second screw rod sleeve (4023).

5. The automatic rock wool board assembly machine according to claim 1, Features: The cutting mechanism (3) comprises a first driving motor (301) and a mounting plate (302), wherein the first driving motor (301) is fixedly mounted on the top of one of the support rods (5), and the mounting plate (302) is movably arranged on the inner side of the four support rods (5).

6. The automatic rock wool board assembly machine according to claim 5, Features: An adjusting screw rod (3011) is installed at the output end of the first driving motor (301), the other end of the adjusting screw rod (3011) is rotatably arranged inside the supporting rod (5) at a corresponding position, and a first screw rod sleeve (3012) is movably installed on the rod body of the adjusting screw rod (3011).

7. The automatic rock wool board assembly machine according to claim 6, Features: One side of the mounting plate (302) is fixedly mounted on one end of the first screw sleeve (3012), and three sliding mounting sleeves (3021) are evenly distributed on the outer side of the mounting plate (302), each of the sliding mounting sleeves (3021) is slidably mounted on the rod body of a limiting slide rod (3022) at a corresponding position, and the limiting slide rod (3022) is arranged inside the support rod (5), and a plurality of cutting blades (303) are evenly distributed and movably mounted on the lower surface of the mounting plate (302).

8. The automatic rock wool board assembly machine according to claim 1, Features: The flip mechanism (8) comprises a flip frame (801) and a mounting groove (804); the flip frame (801) is movably arranged on an upper surface of one side of the mounting frame (7); a suction cup (802) is arranged inside the flip frame (801); the mounting groove (804) is arranged inside one side of the mounting frame (7); and a servo motor (803) is also installed on one side of the mounting frame (7) and outside the mounting groove (804).

9. The automatic rock wool board assembly machine according to claim 8, Features: A worm (8031) is installed at the output end of the servo motor (803) and located inside the mounting groove (804); the other end of the worm (8031) is rotatably mounted on an inner wall at one end of the mounting groove (804); a rotating rod (806) is rotatably mounted on the upper side of the mounting groove (804); the other end of the rotating rod (806) is rotatably mounted inside one side of the mounting frame (7).

10. The automatic rock wool board assembly machine according to claim 9, Features: A worm wheel (805) is fixedly mounted on the rod body of the rotating rod (806) located inside the mounting groove (804), and the worm wheel (805) and the worm (8031) are meshed with each other. A mounting rod (807) is arranged on the rod body of the rotating rod (806) located outside the mounting groove (804), and one side of the mounting rod (807) is fixedly mounted on one end of the turning frame (801).

Images