Polyacrylamide extruder
By using rotating grooves, sliding grooves and locking components in the polyacrylamide extruder, the screw disassembly process is simplified, the screw disassembly problem is solved in the existing technology, and the equipment is improved efficiency and convenience.
Patent Information
- Application Number
- CN202421070573.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-15
AI Technical Summary
In existing polyacrylamide extruders, the screw is inconvenient to disassemble and is easily blocked. The screw and the drive motor are complicated to connect, and the disassembly process is complicated.
The rotating groove, sliding groove and locking assembly design is adopted. The sliding block is locked by the locking assembly, so that the rotating block on the drive motor is inserted into the rotating groove of the screw, which drives the screw to rotate when the drive motor is started; the locking is released during disassembly and slides The block drives the drive motor to move, unconnecting the screw and the drive motor, and simplifying the screw disassembly process.
It greatly improves the disassembly convenience of the screw, avoids the blockage problem caused by screw adhesion, and simplifies the connection and disconnection process between the screw and the drive motor.
Smart Images

Figure CN222201227U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extruders, in particular to a polyacrylamide extruder. Background Art
[0002] Polyacrylamide is a hard glassy solid at room temperature. Its products include liquid glue, latex, white powder, translucent beads and flakes. It has good thermal stability. Polyacrylamide is widely used in many fields as a lubricant, suspending agent, clay stabilizer, oil displacement agent, water loss reducer and thickener. During production, it is mostly made into granular polyacrylamide through an extruder to facilitate subsequent storage, transportation and use.
[0003] In the prior art, extruders used to produce polyacrylamide mostly include a machine body and a screw rotatably arranged in the machine body, a rotating chamber is arranged in the machine body, the screw is rotatably arranged in the rotating chamber, a driving motor is arranged in the machine body, a rotating shaft of the driving motor is connected and drives the screw to rotate, a plurality of extrusion holes communicating with the rotating chamber are arranged at one end of the machine body, and a feed hopper communicating with the rotating chamber is arranged at the top of the machine body. When in use, the driving motor is started to drive the screw to rotate, and the colloidal polyacrylamide is poured into the rotating chamber through the feed hopper, and the screw drives the colloid to rotate forward until the colloid is against one end of the rotating chamber. Under the continuous extrusion of the subsequent colloid, the colloid is extruded through the extrusion hole, and is made into granular polyacrylamide in cooperation with the subsequent cutter or other equipment.
[0004] However, in actual use, polyacrylamide has a certain viscosity. During the process of continuous squeezing and pushing of the screw in the rotating chamber, part of the colloidal polyacrylamide will stick to the screw, and the screw needs to be frequently disassembled for cleaning, otherwise it will cause blockage. However, the connection between the extruder screw and the drive motor shaft in the prior art is mostly connected by multiple bolts or flanges, etc., which makes it inconvenient to disassemble the screw. Utility Model Content
[0005] In order to improve the convenience of screw disassembly, the present application provides a polyacrylamide extruder.
[0006] The polyacrylamide extruder provided in this application adopts the following technical solution:
[0007] A polyacrylamide extruder comprises a machine body and a screw, wherein the machine body is provided with a rotating cavity, the screw is rotatably arranged in the rotating cavity, the machine body is provided with a driving motor, a rotating block is arranged on the rotating shaft of the driving motor, the screw is provided with a rotating groove, the rotating block is inserted into the rotating groove and abuts against the inner wall of the rotating groove, the machine body is provided with a mounting block, the mounting block is provided with a sliding groove, a sliding block is slidably arranged in the sliding groove, the driving motor is arranged on the sliding block, the mounting block is provided with a locking assembly, and the locking assembly is used to lock the sliding block.
[0008] By adopting the above technical scheme, the rotating block on the driving motor is inserted into the rotating groove on the screw rod during use, and at the same time, the mounting block locks the sliding block through the locking assembly so that the sliding block cannot move, thereby locking the driving motor so that the rotating block cannot exit the rotating groove. When the driving motor is started, the rotating block is driven to rotate, thereby pushing the inner wall of the rotating groove through the side wall of the rotating block to drive the screw rod to rotate. When the screw needs to be disassembled for cleaning, the locking of the sliding block is released by the locking assembly, and the sliding sliding block drives the driving motor to slide, thereby making the rotating block exit the rotating groove. At this time, the screw rod can be taken out of the rotating cavity to complete the disassembly. The screw and the driving motor shaft are connected through the rotating block, and there is no need to connect them through complicated methods such as multiple bolts, thereby improving the convenience of disassembly and replacement of the screw rod.
[0009] Preferably, the mounting block is provided with a locking groove communicated with the sliding groove, the sliding block can be inserted into the locking groove, the locking assembly includes a locking block and a locking spring, the locking block is slidably arranged in the locking groove and can resist the sliding block, the locking spring is arranged in the locking groove, and the locking spring connects the inner wall of the locking groove and the locking block.
[0010] When the locking spring is fully restored, the locking block stops and presses against the sliding block, completing the installation of the screw rod, thereby improving the convenience of screw removal and installation.
[0011] Preferably, the sliding block can slide in the locking groove.
[0012] By adopting the above technical solution, when disassembling the screw, the sliding stop block compresses the stop spring, and then the sliding block makes the rotating block disengage from the rotating groove. At this time, the sliding block is inserted into the sliding groove. After the sliding block and the stop block are released, the stop spring restores and pushes the stop block. The stop block pushes the sliding block to slide in the stop groove, so that the driving motor is no longer on the extension line of the rotating cavity, thereby facilitating the pulling out of the bolt from the rotating cavity. At the same time, it is also convenient to insert the screw back into the rotating cavity after cleaning, thereby improving the convenience of screw disassembly and installation.
[0013] Preferably, the sliding block is provided with a first guide surface, and the locking block is provided with a second guide surface that can abut against the first guide surface.
[0014] By adopting the above technical solution, when the sliding block is pushed out of the sliding groove and inserted into the locking groove, or when the sliding block is pushed back into the sliding groove, the first guide surface on the sliding block and the second guide surface on the locking block abut against each other, so that pushing the sliding block can drive the locking block to slide, thereby improving the convenience of the sliding block moving in the sliding groove and the locking groove.
[0015] Preferably, the mounting block is provided with a protective cover, the protective cover is against the machine body, the drive motor is arranged in the protective cover, and a mounting component is arranged between the mounting block and the protective cover, and the mounting component is used to install the protective cover on the mounting block.
[0016] By adopting the above technical solution, the protective cover is installed on the mounting block through the mounting assembly and is close to the body. The protective cover covers the drive motor and the drive block, reducing the possibility of collision damage to the drive motor and the drive block and improving the overall durability.
[0017] Preferably, the mounting assembly includes a first mounting magnetic sheet and a second mounting magnetic sheet, the mounting block is provided with a mounting groove, the protective cover can be inserted into the mounting groove, the first mounting magnetic sheet is arranged in the mounting groove, the second mounting magnetic sheet is arranged on the protective cover, and the first mounting magnetic sheet and the second mounting magnetic sheet are magnetically attracted to each other.
[0018] By adopting the above technical solution, when installing the protective cover, the side wall of the protective cover is inserted into the installation groove, so that the second installation magnetic sheet on the protective cover fits with the first installation magnetic sheet in the installation groove, and the first installation magnetic sheet and the second installation magnetic sheet are magnetically attracted to each other, and the installation is completed. When disassembling, the protective cover can be pulled out, thereby improving the convenience of installation and disassembly of the protective cover.
[0019] Preferably, the machine body is provided with an assembly groove communicated with the rotating chamber, an extrusion plate is inserted in the assembly groove, the extrusion plate is provided with a plurality of extrusion holes, the machine body is provided with a discharge groove communicated with the assembly groove, the extrusion holes can be communicated with the discharge groove, the extrusion plate is provided with a positioning groove communicated with the rotating groove, and the screw can be inserted into the positioning groove.
[0020] By adopting the above technical solution, during long-term use, because polyacrylamide has a certain viscosity, the colloidal polyacrylamide continuously squeezes the extrusion plate during use, and a lot of residues may be left on the extrusion plate, which needs to be cleaned in time. When the screw is disassembled, because the screw is out of the positioning groove, the extrusion plate can be pulled out from the top to make the extrusion plate out of the assembly groove for cleaning or replacement, which improves the convenience of disassembly of the extrusion plate. During installation, the extrusion plate is inserted into the assembly groove and the extrusion hole is connected to the discharge groove. At this time, the screw is installed. After the screw is installed in the rotating cavity, it is inserted into the positioning groove to complete the positioning. The operation is simple and convenient.
[0021] Preferably, the top wall of the extrusion plate is provided with an auxiliary groove.
[0022] By adopting the above technical solution, the auxiliary groove makes it easy to pull the extrusion plate out of the assembly groove, thereby improving the convenience of disassembling the extrusion plate.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. By setting a machine body, a rotating cavity, a screw, a driving motor, a mounting block, a sliding groove, a rotating block, a rotating groove and a locking assembly, the locking assembly on the mounting block locks the sliding block in the sliding groove, so that the rotating block on the driving motor is inserted into the rotating groove of the screw. When the screw needs to be disassembled for cleaning, the locking of the sliding block is released by the locking assembly, and the sliding sliding block drives the driving motor to move, so that the rotating block is separated from the rotating groove on the screw, and the connection between the screw and the driving motor is released. After that, the screw can be taken out from the rotating cavity on the machine body, which greatly improves the convenience of screw disassembly;
[0025] 2. By providing a locking groove, a locking block and a locking spring, the locking spring pushes the locking block to resist the sliding block, so that the sliding block cannot slide into the locking groove, thereby allowing the rotating block to be inserted into the rotating groove. When the screw needs to be removed, the locking block is pushed to compress the locking spring, and the sliding block is pushed to insert the sliding block into the locking groove. At this time, the rotating block is separated from the rotating groove, and the connection between the screw and the drive motor is released, thereby removing the screw;
[0026] 3. By setting the extrusion plate, assembly groove, extrusion hole, discharge groove and positioning groove, after the screw is disassembled so that the screw is out of the positioning groove, the extrusion plate can be pulled out of the assembly groove for cleaning. During installation, the extrusion plate is inserted into the assembly groove so that the extrusion hole is connected with the discharge groove. Then, the screw is installed so that the screw is inserted into the rotating cavity and the screw is inserted into the positioning groove, thereby completing the installation of the extrusion plate and improving the convenience of disassembly and installation of the extrusion plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is an overall schematic diagram of a polyacrylamide extruder provided in an embodiment of the present application.
[0028] Figure 2 It is a cross-sectional schematic diagram used to illustrate the surface structure of the mounting block.
[0029] Figure 3 It is a cross-sectional schematic diagram used to illustrate the structure of the installation component.
[0030] Figure 4 It is a cross-sectional schematic diagram of the connection relationship between the extrusion plate and the machine body.
[0031] Explanation of the reference numerals in the accompanying drawings: 1. Machine body; 11. Feed hopper; 12. Rotating chamber; 13. Assembly slot; 14. Discharge slot; 2. Mounting block; 21. Sliding slot; 22. Stopping slot; 23. Mounting slot; 24. Protective cover; 3. Screw; 31. Rotating slot; 311. Stopping slot; 4. Driving motor; 41. Rotating block; 411. Stopping block; 42. Sliding block; 421. First guide surface; 5. Stopping assembly; 51. Stopping block; 511. Second guide surface; 52. Stopping spring; 6. Mounting assembly; 61. First mounting magnetic sheet; 62. Second mounting magnetic sheet; 7. Extrusion plate; 71. Extrusion hole; 72. Positioning slot; 73. Auxiliary slot. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-4 This application is described in further detail.
[0033] The present application embodiment discloses a polyacrylamide extruder. Figures 1 to 3, which comprises a machine body 1 and a screw 3, a mounting block 2 is fixedly arranged on the side wall of the machine body 1, a circular rotating cavity 12 is arranged on the side wall of the machine body 1 along the length direction, the screw 3 is rotatably arranged in the rotating cavity 12, and a hopper 11 communicating with the rotating cavity 12 is fixedly arranged on the top of the machine body 1. A T-shaped sliding groove 21 is arranged on the mounting block 2, a sliding block 42 is adapted to be inserted in the sliding groove 21, and a driving motor 4 is fixedly arranged on the top wall of the sliding block 42. A square rotating block 41 is arranged on the rotating shaft of the driving motor 4, a rotating groove 31 is arranged at the center of the side wall of the rod of the screw 3 away from the rotating cavity 12, the rotating block 41 is adapted to be inserted into the rotating groove 31, a plurality of clamping blocks 411 are integrally arranged on the side wall of the rotating block 41, a plurality of clamping grooves 311 communicating with the rotating groove 31 are arranged on the side wall of the screw 3 away from the rotating cavity 12, and the clamping blocks 411 are adapted to be inserted into the clamping grooves 311. The mounting block 2 is provided with a clamping assembly 5 for clamping the sliding block 42. When the screw 3 needs to be disassembled, the sliding block 42 is released by the locking component 5, and the sliding block 42 drives the driving motor 4 to move so that the rotating block 41 disengages from the rotating groove 31, thereby separating the screw 3 and the driving motor 4. After that, the screw 3 can be taken out from the rotating chamber 12 without the need for tedious screw 3 twisting operations, thereby improving the convenience of disassembling the screw 3. During installation, after the screw 3 is inserted into the rotating chamber 12, the sliding block 42 drives the driving motor 4 to move so that the rotating block 41 fits into the rotating groove 31, and the sliding block 42 is locked by the locking component 5. The operation is simple and convenient.
[0034] In order to further improve the convenience of disassembly and installation of screw rod 3, refer to Figure 2 and Figure 3The locking assembly 5 includes a locking block 51 and a locking spring 52. The surface of the mounting block 2 is provided with a T-shaped locking groove 22 which is in communication with the sliding groove 21. The width of the locking groove 22 is equal to that of the sliding groove 21. The locking block 51 is adapted to be slidably arranged in the locking groove 22. The locking spring 52 is arranged in the locking groove 22. One end of the locking spring 52 is fixedly arranged on the inner wall of the locking groove 22, and the other end of the locking spring 52 is fixedly connected to the side wall of the locking block 51. The sliding block 42 can be adapted to be inserted into the locking groove 22 and slide in the locking groove 22. A first guide surface 421 is provided on the side of the sliding block 42 away from the memory, and a second guide surface 511 which can abut against the first guide surface 421 is provided on the side of the locking block 51 away from the locking spring 52. When removing the screw rod 3, push the locking block 51 to compress the locking spring 52, release the locking of the sliding block 42 and push the sliding block 42 into the locking groove 22. At this time, the rotating block 41 is separated from the rotating groove 31. Release the locking block 51, and the locking spring 52 is restored to push the locking block 51 and the sliding block 42 to slide in the locking groove 22, so that the sliding block 42 and the driving motor 4 are separated from the extension line of the rotating chamber 12, which is convenient for taking out and installing the screw rod 3 from the rotating chamber 12. After installing the screw rod 3, push the sliding block 42 and the locking block 51 and compress the locking spring 52, and push the sliding block 42 to insert into the sliding groove 21 so that the rotating block 41 fits into the rotating groove 31. After releasing the locking block 51, the locking spring 52 is restored to push the locking block 51 to slide and resist the sliding block 42 to complete the locking, further improving the convenience of removing and installing the screw rod 3.
[0035] To improve durability, refer to Figure 1 and Figure 3 The mounting block 2 is provided with a protective cover 24 which is close to the side wall of the machine body 1, the driving motor 4 is arranged in the protective cover 24, and a mounting assembly 6 for mounting the protective cover 24 is arranged between the mounting block 2 and the protective cover 24. The mounting assembly 6 includes a first mounting magnetic sheet 61 and a second mounting magnetic sheet 62 which are magnetically attracted to each other, a mounting groove 23 is provided on the surface of the mounting block 2, the protective cover 24 can be inserted into the mounting groove 23, the first mounting magnetic sheet 61 is fixedly arranged on the bottom wall of the mounting groove 23, and the second mounting magnetic sheet 62 is fixedly arranged on the bottom wall of the protective cover 24 and is attracted to the first mounting magnetic sheet 61. The protective cover 24 shields the driving motor 4 and the rotating block 41, reduces the possibility of damage to the driving motor 4 and the rotating block 41 caused by collision, and improves the overall durability.
[0036] In order to further improve the convenience of replacing and cleaning the parts of the body 1, refer to Figure 1 and Figure 4, the top of the body 1 is provided with an assembly groove 13 which is in communication with the end of the rotating chamber 12 away from the mounting block 2, and an extrusion plate 7 is inserted in the assembly groove 13. A plurality of extrusion holes 71 which are in communication with the assembly groove 13 are provided on the surface of the extrusion plate 7, and a positioning groove 72 which is adapted to be inserted into the rod of the screw 3 is provided on the side of the extrusion plate 7 close to the screw 3, and the positioning groove 72 is provided at the center of the extrusion hole 71. A circular discharge groove 14 which is in communication with the assembly groove 13 is provided on the side wall of the body 1 which is away from the mounting block 2. An auxiliary groove 73 is provided on the top of the extrusion plate 7. When the screw 3 is disassembled, the screw 3 is disengaged from the positioning groove 72, and the extrusion plate 7 can be pulled out and disassembled for cleaning. During installation, the extrusion plate 7 is inserted into the assembly groove 13 and the extrusion hole 71 is communicated with the discharge groove 14. When installing the screw 3, the end of the screw 3 close to the extrusion plate 7 is adapted to be inserted into the positioning groove 72, which is easy and convenient to operate.
[0037] The implementation principle of a polyacrylamide extruder in an embodiment of the present application is as follows: after polyacrylamide is produced for a period of time, the screw 3 and the extrusion plate 7 need to be disassembled for cleaning. First, the protective cover 24 is pulled out to make the first mounting magnetic sheet 61 disengage from the second mounting magnetic sheet 62, so that the protective cover 24 disengages from the mounting groove 23. Then, the locking block 51 is pushed to compress the locking spring 52, and the sliding block 42 is pushed to slide and insert into the locking groove 22, thereby driving the drive motor 4 to move so that the rotating block 41 disengages from the rotating groove 31. The locking block 51 is released, and the locking spring 52 is restored to push the locking block 51 and the sliding block 42 to move, so that the drive motor 4 will not block the screw 3. Then, the screw 3 can be smoothly taken out of the rotating chamber 12 to make the screw 3 disengage from the positioning groove 72, and the extrusion plate 7 can be pulled out from the assembly groove 13 to complete the disassembly.
[0038] During installation, the extrusion plate 7 is inserted into the assembly groove 13 so that the extrusion hole 71 is connected to the discharge groove 14, the screw 3 is inserted into the rotating chamber 12 so that one end of the screw 3 is inserted into the positioning groove 72, the sliding block 42 and the stop block 51 are pushed to slide and compress the stop spring 52, and the sliding block 42 is inserted into the sliding groove 21 so that the rotating block 41 on the drive motor 4 is inserted into the rotating groove 31 of the screw 3 and the block 411 is inserted into the slot 311. At this time, the stop block 51 is released so that the stop spring 52 is restored to push the stop block 51 to slide and resist the sliding block 42, and the installation is completed. Compared with the existing extruder in which the screw 3 and the drive motor 4 shaft are connected by a complex bolt structure, the extruder simplifies the steps of disassembling and installing the screw 3, improves the convenience of disassembling and installing the screw 3, and is very suitable for producing sticky materials such as polyacrylamide.
[0039] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A polyacrylamide extruder, comprising a body (1) and a screw (3), wherein the body (1) is provided with a rotating chamber (12), the screw (3) is rotatably arranged in the rotating chamber (12), and the body (1) is provided with a driving motor (4), characterized in that: The driving motor (4) is provided with a rotating block (41) on its rotating shaft, the screw rod (3) is provided with a rotating groove (31), the rotating block (41) is inserted into the rotating groove (31) and abuts against the inner wall of the rotating groove (31), the machine body (1) is provided with a mounting block (2), the mounting block (2) is provided with a sliding groove (21), a sliding block (42) is slidably provided in the sliding groove (21), the driving motor (4) is arranged on the sliding block (42), the mounting block (2) is provided with a locking assembly (5), and the locking assembly (5) is used to lock the sliding block (42).
2. A polyacrylamide extruder according to claim 1, characterized in that: The mounting block (2) is provided with a locking groove (22) communicating with the sliding groove (21); the sliding block (42) can be inserted into the locking groove (22); the locking assembly (5) comprises a locking block (51) and a locking spring (52); the locking block (51) is slidably arranged in the locking groove (22) and can abut against the sliding block (42); the locking spring (52) is arranged in the locking groove (22); the locking spring (52) connects the inner wall of the locking groove (22) and the locking block (51).
3. A polyacrylamide extruder according to claim 2, characterized in that: The sliding block (42) can slide in the locking groove (22).
4. A polyacrylamide extruder according to claim 3, characterized in that: The sliding block (42) is provided with a first guide surface (421), and the locking block (51) is provided with a second guide surface (511) that can abut against the first guide surface (421).
5. A polyacrylamide extruder according to claim 1, characterized in that: The mounting block (2) is provided with a protective cover (24), the protective cover (24) abuts against the machine body (1), the drive motor (4) is arranged in the protective cover (24), and a mounting component (6) is provided between the mounting block (2) and the protective cover (24), the mounting component (6) is used to mount the protective cover (24) on the mounting block (2).
6. A polyacrylamide extruder according to claim 5, characterized in that: The mounting assembly (6) comprises a first mounting magnetic sheet (61) and a second mounting magnetic sheet (62); the mounting block (2) is provided with a mounting groove (23); the protective cover (24) can be inserted into the mounting groove (23); the first mounting magnetic sheet (61) is arranged in the mounting groove (23); the second mounting magnetic sheet (62) is arranged on the protective cover (24); and the first mounting magnetic sheet (61) and the second mounting magnetic sheet (62) are magnetically attracted to each other.
7. A polyacrylamide extruder according to claim 1, characterized in that: The machine body (1) is provided with an assembly groove (13) communicating with the rotating chamber (12), an extrusion plate (7) is inserted in the assembly groove (13), the extrusion plate (7) is provided with a plurality of extrusion holes (71), the machine body (1) is provided with a discharge groove (14) communicating with the assembly groove (13), the extrusion holes (71) can be communicated with the discharge groove (14), the extrusion plate (7) is provided with a positioning groove (72) communicating with the rotating groove (31), and the screw (3) can be inserted into the positioning groove (72).
8. A polyacrylamide extruder according to claim 7, characterized in that: The top wall of the extrusion plate (7) is provided with an auxiliary groove (73).
