Sponge processing and forming device

Abstract

The utility model discloses a sponge processing and forming device, which belongs to the technical field of sponge processing and comprises a base, fixing components are mounted on two sides of the base, a forming box body is arranged above the base, a box cover component is arranged on the outer side of the top of the forming box body, and a touch display is arranged obliquely below the forming box body. A touch display is arranged on the base, a PLC is arranged below the touch display, the forming box body, the touch display and the PLC are connected with the base through a storage and transportation device, and the forming box body is connected with the box cover assembly through an expansion adjusting device. According to the sponge forming device, the storage and transportation device is arranged, so that the device can temporarily store and transport formed sponge through the cooperation of the storage box, the brake wheel and other structures when needed, the working requirements under different conditions are better met, and the working capacity of the forming box is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of sponge processing, and in particular relates to a sponge processing and molding device. Background Art

[0002] Sponge is a porous material with good water absorption and can be used to clean objects. Commonly used sponges are made of wood cellulose fibers or foamed plastic polymers. In addition, there are also natural sponges made from sponge animals.

[0003] Chinese patent application No. 202121032866.2 discloses a sponge molding box on a pollution-free infant sponge production line, including a base, a vertical plate, a bearing seat, a servo motor, a molding box body, a rotating shaft arranged on the left and right sides of the molding box body and used to connect with the bearing seat and the output shaft of the servo motor, a box cover, a sealing ring arranged on the outer side wall of the molding box body and adapted to the inner side wall of the box cover, a telescopic push rod arranged on the outer wall of the upper left and right sides of the molding box body, and an extension plate arranged on the left and right sides of the box cover and fixed to the upper end of the output shaft of the telescopic push rod; when the box cover rotates to the bottom, the distance between the bottom and the top of the base is adapted to the height of the molding box body. The sponge molding box on the pollution-free infant sponge production line described in the utility model can not only meet the basic needs of foaming and molding sponge raw materials, but also can conveniently and quickly remove the shaped sponge from the sponge molding box.

[0004] 1. The above-mentioned patent has the problem of inconvenience in temporary storage and transportation of the molded sponge, thereby reducing the working capacity of the molding box; 2. The above-mentioned patent has the problem of being unable to adjust the overall capacity of the sponge raw material, thereby reducing the practicality of the molding box. Utility Model Content

[0005] In order to solve the problems raised in the above background technology, the utility model provides a sponge processing and forming device, which has the characteristics of high working capacity and strong practicality.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sponge processing and molding device, comprising a base, with fixing components installed on both sides of the base, a molding box body is arranged above the base, a box cover assembly is arranged on the top outer side of the molding box body, a touch display is arranged obliquely below the molding box body, and a PLC controller is arranged below the touch display, the molding box body, the touch display and the PLC controller are connected to the base through a storage and transportation device, and the molding box body and the box cover assembly are connected through a capacity expansion adjustment device.

[0007] Preferably, the storage and transportation device includes a support plate, a moving component, an opening, brake wheels and a storage box. A support plate is arranged between the molding box body and the base. An opening is provided on the support plate and located obliquely below the molding box body. A storage box is arranged below the opening. A plurality of brake wheels are installed below the storage box. A moving component is arranged on the outer side of the support plate.

[0008] Preferably, the storage and transportation device further comprises a transparent window and a closing plate, wherein a transparent window is installed on one side of the storage box, and a closing plate is installed on the molding box body and at a position above the opening.

[0009] Preferably, the moving assembly includes a connecting frame and an electric telescopic rod, the touch display and the PLC controller are connected to the base via the connecting frame, and the connecting frame is connected to the molding box body via the electric telescopic rod.

[0010] Preferably, the expansion adjustment device includes a support plate, a screw rod, a knob, a lifting plate and a lifting frame. The lifting frame is installed at a central position of the box cover assembly and located on the outside of the top of the molding box body. The lifting plate is installed on one side of the lifting frame. A support plate is installed on the molding box body and below the lifting plate. A screw rod is installed above the support plate and located on the inside of the lifting plate through a bearing, and a knob is installed above the screw rod.

[0011] Preferably, the shape and size of the outer cross section of the top of the molding box body are the same as the shape and size of the inner cross section of the lifting frame.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model is provided with a storage and transportation device, so that the device can temporarily store and transport the formed sponge when needed through the cooperation of the storage box and the brake wheel and other structures, so as to better meet the working needs in different situations and thus improve the working capacity of the forming box.

[0014] 2. The utility model provides a capacity expansion adjustment device, so that the staff can adjust the overall capacity of the device for placing sponge raw materials through the cooperation of structures such as a screw rod and a lifting frame when necessary, so as to better meet the work needs in different situations, thereby improving the practicality of the molding box. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the utility model;

[0016] Figure 2 It is a three-dimensional cutaway view of the utility model;

[0017] Figure 3 It is a three-dimensional cutaway view of the storage and transportation device of the utility model;

[0018] Figure 4 It is a three-dimensional cutaway view of the capacity expansion and adjustment device of the utility model.

[0019] In the figure: 1. base; 2. fixed component; 3. storage and transportation device; 31. support plate; 32. moving component; 321. connecting frame; 322. electric telescopic rod; 33. opening; 34. transparent window; 35. brake wheel; 36. storage box; 37. closing plate; 4. box cover assembly; 5. molding box body; 6. expansion adjustment device; 61. support plate; 62. screw rod; 63. knob; 64. lifting plate; 65. lifting frame; 7. touch display; 8. PLC controller. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example 1

[0022] See also Figure 1-4 The utility model provides the following technical solutions: a sponge processing and molding device, including a base 1, fixed components 2 are installed on both sides of the base 1, a molding box body 5 is arranged above the base 1, a box cover component 4 is arranged on the top outer side of the molding box body 5, a touch display 7 is arranged obliquely below the molding box body 5, and a PLC controller 8 is arranged below the touch display 7. The molding box body 5, the touch display 7 and the PLC controller 8 are connected to the base 1 through a storage and transportation device 3, and the molding box body 5 and the box cover component 4 are connected through a capacity expansion adjustment device 6.

[0023] Specifically, the storage and transportation device 3 includes a support plate 31, a moving component 32, an opening 33, brake wheels 35 and a storage box 36. The support plate 31 is arranged between the molding box body 5 and the base 1. An opening 33 is provided on the support plate 31 and is located obliquely below the molding box body 5. A storage box 36 is arranged below the opening 33. A plurality of brake wheels 35 are installed below the storage box 36. The moving component 32 is arranged on the outer side of the support plate 31.

[0024] By adopting the above technical solution, the device can temporarily store and transport the formed sponge through the cooperation of the storage box 36 and the brake wheel 35 when needed, so as to better meet the working needs in different situations.

[0025] Specifically, the storage and transportation device 3 further includes a transparent window 34 and a closing plate 37 . The transparent window 34 is installed on one side of the storage box 36 , and the closing plate 37 is installed on the molding box body 5 and above the opening 33 .

[0026] By adopting the above technical solution, the staff can view the situation in the storage box 36 through the transparent window 34 when necessary, and the device can close the opening 33 through the closing plate 37 to prevent foreign objects from entering the opening 33.

[0027] Specifically, the moving assembly 32 includes a connecting frame 321 and an electric telescopic rod 322 . The touch display 7 and the PLC controller 8 are connected to the base 1 via the connecting frame 321 , and the connecting frame 321 and the molding box body 5 are connected via the electric telescopic rod 322 .

[0028] By adopting the above technical solution, the device can drive the molding box body 5 and other structures to move above the opening 33 through the electric telescopic rod 322 when needed, thereby eliminating the trouble of manual pulling by the staff and reducing the labor burden of the staff.

[0029] When this embodiment is used, when the device is needed to perform molding work during sponge processing, the positions of structures such as the base 1 are fixed by two fixing components 2, the box cover component 4 is opened, and then the sponge raw material is put into the molding box body 5, and the box cover component 4 is closed again to perform foaming molding work. After molding is completed, the electric telescopic rod 322 on the connecting frame 321 in the moving component 32 in the storage and transportation device 3 is started, thereby driving the molding box body 5 and the closing plate 37 and other structures to move until the molding box body 5 moves to above the opening 33 on the support plate 31, and the molded sponge passes through the opening 33 and falls into the storage box 36. The staff can observe the situation in the storage box 36 through the transparent window 34, and then the staff can move the storage box 36 through each brake wheel 35, so as to transport the sponge in the storage box 36 to the required location, and the work is completed. The touch display 7 and the PLC controller 8 play a control role.

[0030] Example 2

[0031] The difference between this embodiment and embodiment 1 is that the capacity expansion adjustment device 6 includes a support plate 61, a screw rod 62, a knob 63, a lifting plate 64 and a lifting frame 65. The lifting frame 65 is installed at a central position of the box cover assembly 4 and at a position located on the outside of the top of the molding box body 5. The lifting plate 64 is installed on one side of the lifting frame 65. The support plate 61 is installed on the molding box body 5 and below the lifting plate 64. The screw rod 62 is installed above the support plate 61 and at a position located on the inner side of the lifting plate 64 through a bearing, and the knob 63 is installed above the screw rod 62.

[0032] By adopting the above technical solution, the staff can adjust the overall capacity of the device for placing sponge raw materials through the cooperation of the screw rod 62 and the lifting frame 65 when necessary, so as to better meet the work needs in different situations.

[0033] Specifically, the shape and size of the outer cross section of the top of the molding box body 5 are the same as the shape and size of the inner cross section of the lifting frame 65 .

[0034] By adopting the above technical solution, it is ensured that the outer side of the top of the molding box body 5 can be closely attached to the inner side of the lifting frame 65, thereby preventing the lifting frame 65 from deviating during movement and preventing leakage.

[0035] When this embodiment is used, when it is necessary to adjust the overall capacity of the device for placing sponge raw materials, the knob 63 in the expansion adjustment device 6 is rotated, thereby driving the screw rod 62 on the support plate 61 to rotate. The screw rod 62 is threadedly connected to the lifting plate 64, and the lifting frame 65 is close to the molding box body 5, so the screw rod 62 drives the lifting frame 65 to move, thereby adjusting the overall capacity of the lifting frame 65 and the molding box body 5 for the sponge raw materials, and then adjusting the overall capacity of the device for placing the sponge raw materials.

[0036] The structure and principle of the base 1, the fixing assembly 2 consisting of a fixing plate and anchor bolts, the box cover assembly 4 consisting of a box cover, a sealing ring, a telescopic push rod, an extension plate and a transparent observation window, the molding box body 5, the touch display 7, and the PLC controller 8 in the utility model are in the Chinese patent application number 202121032866.2 has disclosed a sponge molding box on a pollution-free infant sponge production line. Its working principle is to first extend the output shaft of the telescopic push rod upward by a certain length, so that the box cover is separated from the sealing ring and the upper end of the molding box body, so that the box cover is opened upward, and then the user can quickly pour the highly stirred sponge raw material into the interior of the molding box body, and then shorten the output shaft of the telescopic push rod downward by a certain length, so that the box cover is reconnected to the sealing ring and the upper end of the molding box body, so that the box cover and the molding box body are re-sealed and connected together, thereby foaming the sponge raw material in the molding box body; after a period of time, when the foaming process of the sponge raw material is completed and the sponge is initially formed, it is only necessary to start The servo motor, in cooperation with the rotating shaft and the bearing seat, switches the molding box body from an opening-upward state to an opening-direction state, and drives the box cover to move to the bottom of the opening of the molding box body, and then extends the output shaft of the telescopic push rod downward by a certain length, thereby separating the box cover from the sealing ring and the upper end of the molding box body, so that the box cover is opened downward, and under the action of gravity, the initially formed sponge is separated from the molding box body as the box cover moves downward, until it is completely separated from the molding box body, so that the user can conveniently carry out subsequent processing steps such as moving the foamed sponge; after that, it is only necessary to extend the output shaft of the telescopic push rod upward by a certain length again, so that the box cover is re-separated from the sealing ring and the molding box body The box bodies are connected together, and the servo motor is started again. With the cooperation of the rotating shaft and the bearing seat, the molding box body switches the opening direction from the upward state to the opening direction state, so that the device is reset, and the device can be prepared for the next foaming molding process of the sponge; therefore, the technical scheme described in the present application can not only meet the basic needs of foaming and molding sponge raw materials, but also can conveniently and quickly take the shaped sponge out of the sponge molding box; through the transparent observation window, the user can check the foaming situation of the sponge raw materials in the molding box body; through the cooperation of the vertical rod and the electric clamp, the user can clamp and fix the rotating shaft in a non-rotating state to prevent it from rotating autonomously, thereby The molding box body can better maintain its shape and avoid its self-deflection; the first anti-slip pattern can make the electric clamp have a more significant clamping and fixing effect on the rotating shaft; the protective cover can prevent the claw of the electric clamp from automatically contacting the rotating shaft and causing wear, thereby extending its service life; through the cooperation of the PLC controller and the touch screen, the user can conveniently control the state of the servo motor, the telescopic push rod, and the electric clamp, so as to better perform foaming and molding on the sponge raw materials; through the cooperation of the fixing plate and the anchor bolts, the device can be firmly fixed to the ground during the working process, so that the stability of the device allows the device to better perform foaming and molding on the sponge raw materials. .

[0037] The working principle and use process of the utility model: when the device is needed to perform molding work during sponge processing, the positions of the base 1 and other structures are fixed by two fixing components 2, the box cover component 4 is opened, and then the sponge raw material is put into the molding box body 5, and the box cover component 4 is closed again to perform foaming molding work. After the molding is completed, the electric telescopic rod 322 on the connecting frame 321 in the moving component 32 of the storage and transportation device 3 is started, thereby driving the molding box body 5 and the closing plate 37 and other structures to move until the molding box body 5 moves to the top of the opening 33 on the support plate 31, and the molded sponge passes through the opening 33 and falls into the storage box 36. The staff can observe the storage box 36 through the transparent window 34. 6, and then the staff can move the storage box 36 through each brake wheel 35, so as to transport the sponge in the storage box 36 to the required location, and the work is completed. The touch display 7 and the PLC controller 8 play a control role; when it is necessary to adjust the overall capacity of the device for placing the sponge raw material, turn the knob 63 in the expansion adjustment device 6, thereby driving the screw rod 62 on the support plate 61 to rotate, the screw rod 62 is threadedly connected to the lifting plate 64, and the lifting frame 65 is close to the molding box body 5, so the screw rod 62 drives the lifting frame 65 to move, thereby adjusting the overall capacity of the lifting frame 65 and the molding box body 5 for the sponge raw material, and then adjusting the overall capacity of the device for placing the sponge raw material.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sponge processing and forming device, comprising a base, characterized in that: Fixed components are installed on both sides of the base, a molding box body is arranged above the base, a box cover assembly is arranged on the top outer side of the molding box body, a touch display is arranged obliquely below the molding box body, and a PLC controller is arranged below the touch display. The molding box body, the touch display and the PLC controller are connected to the base through a storage and transportation device, and the molding box body and the box cover assembly are connected through a capacity expansion and adjustment device.

2. A sponge processing and forming device according to claim 1, characterized in that: The storage and transportation device includes a support plate, a moving component, an opening, brake wheels and a storage box. A support plate is arranged between the molding box body and the base. An opening is arranged on the support plate and located obliquely below the molding box body. A storage box is arranged below the opening. A plurality of brake wheels are installed below the storage box. A moving component is arranged on the outer side of the support plate.

3. A sponge processing and forming device according to claim 2, characterized in that: The storage and transportation device also includes a transparent window and a closing plate. The transparent window is installed on one side of the storage box, and the closing plate is installed on the molding box body and at a position above the opening.

4. A sponge processing and forming device according to claim 2, characterized in that: The moving assembly comprises a connecting frame and an electric telescopic rod. The touch display and the PLC controller are connected to the base via the connecting frame, and the connecting frame is connected to the molding box body via the electric telescopic rod.

5. The sponge processing and forming device according to claim 1, characterized in that: The capacity expansion and adjustment device includes a support plate, a screw rod, a knob, a lifting plate and a lifting frame. The lifting frame is installed at a central position of the box cover assembly and located on the outside of the top of the molding box body. The lifting plate is installed on one side of the lifting frame. A support plate is installed on the molding box body and below the lifting plate. A screw rod is installed above the support plate and located on the inside of the lifting plate through a bearing, and a knob is installed above the screw rod.

6. A sponge processing and forming device according to claim 5, characterized in that: The shape and size of the outer cross section of the top of the molding box body are the same as the shape and size of the inner cross section of the lifting frame.

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