Lengthened double-screw extruder for cable processing and production
By introducing multiple stirring rods and vibrating screening devices into the extended twin-screw extruder, the problems of low stirring efficiency and screening efficiency in the prior art are solved, and more efficient cable material production is achieved.
Patent Information
- Application Number
- CN202420583649.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The existing extended twin-screw extruder has low agitation efficiency and screening efficiency, which affects the processing efficiency of cable material production.
A stirring assembly including a drive motor, a driving shaft, a driven shaft and annular rack is designed to improve the stirring and screening efficiency through a combination of a plurality of stirring rods and a vibration motor and a cam.
It significantly improves the stirring efficiency and screening efficiency of the equipment, and improves the processing efficiency and product quality of cable material production.
Smart Images

Figure CN222201617U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable material production, and in particular to an extended twin-screw extruder used for cable processing and production. Background Art
[0002] At present, the "extended" feature of the extended twin-screw extruder means that it has a longer screw length, which helps to better mix and plasticize the material, especially when processing high-viscosity or heat-sensitive materials, it can provide a longer reaction time and better heat conduction effect. In addition, the extended twin-screw extruder also has the characteristics of high torque and high speed, which helps to improve production efficiency and product quality.
[0003] The authorization announcement number in the prior art is: CN214294339U, and the name is a twin-screw extruder for cable material production and processing, including an extruder body and an anti-sticking layer. The first motor is installed in the first chassis on the left side, driving the main gear and the first gear, and then rotating the first screw and the second screw. There is a discharge port on the right side, which contains hidden grooves, hidden buckles and bolts inside for easy adjustment and fixation. There is a second chassis on the top, and the feed port and the filter form a snap-fit structure to filter impurities in the raw materials and facilitate the replacement of the filter. The overall design is intended to improve the quality and efficiency of cable material production;
[0004] However, when the patent is in use, the stirring efficiency of the stirring rod is low, thereby affecting the processing efficiency of the equipment. When the patent is in use, since the equipment uses a filter screen, when the operator pours materials into the mixing box, the screening efficiency is low.
[0005] The application publication number in the prior art is: CN115972542A, and the name is an extended twin-screw extruder for cable processing and production, which includes a twin-screw extruder body, a drive box and a crushing box. A drive mechanism is provided in the drive box, and a crushing box is provided above the support plate, with a built-in crushing roller and a crushing knife. After the plastic particles are crushed, they fall into the extruder from the feed port for shaping. This design can improve product quality, reduce the burden on the extruder, and extend the service life;
[0006] However, when the patent is used, since there is only one stirring rod, the stirring efficiency of the equipment is low, thereby affecting the processing efficiency of the equipment. Utility Model Content
[0007] The utility model provides an extended twin-screw extruder for cable processing and production, which solves the problems of low stirring efficiency and low screening efficiency in the related technology.
[0008] The technical solution of the utility model is as follows:
[0009] An extended twin-screw extruder for cable processing and production, comprising a device body and a stirring box, a feed pipe is provided at the bottom of the stirring box, one side of the device body is fixedly connected to a chassis by bolts, a second motor is installed inside the chassis, an output end of the second motor is connected to a coaxially arranged rotating shaft through a coupling, a first gear is fixedly sleeved on the outer circumference of the rotating shaft, two symmetrically arranged discharge shafts are rotatably installed inside the chassis, second gears are fixedly sleeved on the outer circumferences of the two discharge shafts, the two second gears are meshed with the first gear, spiral blades are fixedly sleeved on the outer circumferences of the discharge shafts, a feed pipe is provided on one side of the device body, and a stirring assembly is provided inside the stirring box;
[0010] The stirring assembly includes a driving motor, the output end of which is connected to a coaxially arranged driving shaft through a coupling, a plurality of stirring rods in an array and equidistantly distributed are arranged on the outer circumference of the driving shaft, a driving gear is fixedly sleeved on the outer circumference of the driving shaft, a driven shaft is rotatably installed inside the stirring box, a driven gear is fixedly sleeved on the outer circumference of the driven shaft, the driven gear is meshed with the driving gear, an annular rack is slidably mounted inside the stirring box, and a stirring auxiliary rod is fixedly connected to the bottom of the annular rack.
[0011] Preferably, a feeding device is provided on the top of the mixing box, a sieve plate is slidably installed inside the feeding device, a vibration motor is installed on one side of the feeding device, the output end of the vibration motor is connected to a coaxially arranged circular shaft through a coupling, and two symmetrically arranged cams are fixedly sleeved on the outer circumference of the circular shaft.
[0012] Preferably, a groove is provided inside the chassis, and the rotating shaft is rotatably installed inside the groove, and the groove is used for the rotating shaft to rotate.
[0013] Preferably, a circular groove is opened inside the device body, and the discharge shaft is rotatably installed inside the circular groove, and the circular groove is used for the rotation of the discharge shaft.
[0014] Preferably, an active groove is provided inside the mixing box, and the active shaft is rotatably installed inside the active groove, and the active groove is used for the rotation of the active shaft.
[0015] Preferably, a driven groove is provided inside the mixing box, and the driven shaft is rotatably installed inside the driven groove, and the driven groove is used for the driven shaft to rotate.
[0016] Preferably, a gear groove is provided inside the mixing box, and the driving gear is rotatably installed inside the gear groove, and the gear groove is used for the rotation of the driving gear.
[0017] Preferably, a rotation groove is provided inside the mixing box, and the driven gear is rotatably installed inside the rotation groove, and the rotation groove is used for the driven gear to rotate.
[0018] The working principle and beneficial effects of the utility model are:
[0019] 1. In the utility model, by setting the structures such as the driving motor and the driving shaft, when the equipment is started, the driving motor starts, drives the driving shaft to rotate, drives the stirring rod to rotate, drives the driven shaft to rotate, drives the annular rack to slide, and drives the four stirring auxiliary rods to stir the materials inside the mixing box, thereby improving the stirring efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the internal structure of the feeding device of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the feeding device of the utility model;
[0024] Figure 4 This is a schematic diagram of the internal structure of the device body and the chassis of the utility model;
[0025] Figure 5 This is a schematic diagram of the internal structure of the mixing box of the utility model.
[0026] In the figure: 1. device body; 2. chassis; 3. mixing box; 4. feed pipe; 5. timer; 6. knob; 7. speaker; 8. feed device; 9. vibration motor; 10. sieve plate; 11. circular shaft; 12. cam; 13. discharge pipe; 14. second motor; 15. first gear; 16. rotating shaft; 17. discharge shaft; 18. second gear; 19. spiral blade; 101. drive motor; 102. driving shaft; 103. stirring rod; 104. driving gear; 105. driven gear; 106. driven shaft; 107. ring rack; 108. stirring auxiliary rod. DETAILED DESCRIPTION
[0027] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Example 1
[0029] like Figure 1 to Figure 5 As shown, this embodiment proposes an extended twin-screw extruder for cable processing and production, including a device body 1 and a stirring box 3, a feed pipe 4 is provided at the bottom of the stirring box 3, one side of the device body 1 is fixedly connected to the chassis 2 by bolts, a second motor 14 is installed inside the chassis 2, the output end of the second motor 14 is connected to a coaxially arranged rotating shaft 16 through a coupling, a first gear 15 is fixedly sleeved on the outer circumference of the rotating shaft 16, two symmetrically arranged discharge shafts 17 are rotatably installed inside the chassis 2, second gears 18 are fixedly sleeved on the outer circumferences of the two discharge shafts 17, the two second gears 18 are meshed with the first gear 15, and spiral blades 19 are fixedly sleeved on the outer circumference of the discharge shaft 17, a discharge pipe 13 is provided on one side of the device body 1, a stirring assembly is provided inside the stirring box 3, and the stirring assembly includes a driving motor 101, the output end of the driving motor 101 is connected to a coaxially arranged rotating shaft 16 through a coupling. The device is connected with a coaxially arranged driving shaft 102, and a plurality of array-equidistantly distributed stirring rods 103 are arranged on the outer circumference of the driving shaft 102, and a driving gear 104 is fixedly sleeved on the outer circumference of the driving shaft 102. A driven shaft 106 is rotatably installed inside the stirring box 3, and a driven gear 105 is fixedly sleeved on the outer circumference of the driven shaft 106. The driven gear 105 is meshed with the driving gear 104, and an annular rack 107 is slidingly assembled inside the stirring box 3. A stirring auxiliary rod 108 is fixedly connected to the bottom of the annular rack 107. Through the arrangement of the driving motor 101, the driving shaft 102 and other structures, when the equipment is started, the driving motor 101 is started, driving the driving shaft 102 to rotate, driving the stirring rod 103 to rotate, driving the driven shaft 106 to rotate, driving the annular rack 107 to slide, and driving the four stirring auxiliary rods 108 to stir the material inside the stirring box 3, thereby improving the stirring efficiency of the equipment.
[0030] like Figure 4 As shown, a groove is provided inside the chassis 2, and the rotating shaft 16 is rotatably installed inside the groove.
[0031] like Figure 4 As shown, a circular groove is provided inside the device body 1, and the discharge shaft 17 is rotatably installed inside the circular groove.
[0032] like Figure 5 As shown, a driving groove is provided inside the mixing box 3, and the driving shaft 102 is rotatably installed inside the driving groove.
[0033] like Figure 5 As shown, a driven groove is provided inside the mixing box 3, and the driven shaft 106 is rotatably installed inside the driven groove.
[0034] like Figure 5As shown, a gear groove is provided inside the mixing box 3, and the driving gear 104 is rotatably installed inside the gear groove.
[0035] like Figure 5 As shown, a rotating groove is provided inside the mixing box 3, and the driven gear 105 is rotatably installed inside the rotating groove.
[0036] In this embodiment, when the device is used, the material is first poured into the interior of the mixing box 3 through the feeding device 8, and the driving motor 101 is started at the same time. The driving motor 101 drives the driving shaft 102 to rotate, and the driving shaft 102 drives a plurality of stirring rods 103 to stir the material inside the mixing box 3. At the same time, the driving shaft 102 drives the driving gear 104 to rotate, and the driving gear 104 drives the driven gear 105 to rotate, and the driven gear 105 drives the driven shaft 106 to rotate, and the driven gear 105 drives the annular rack 107 to slide, and the annular rack 107 drives the four stirring auxiliary rods 108 to slide, so that when the device is started, the four stirring rods 108 are The auxiliary rod 108 cooperates with several stirring rods 103 to fully stir the material inside the mixing box 3, and then the stirred material flows into the interior of the device body 1 through the feed pipe 4, and then the second motor 14 is started, the second motor 14 drives the rotating shaft 16 to rotate, the rotating shaft 16 drives the first gear 15 to rotate, the first gear 15 drives the two second gears 18 to rotate, the two second gears 18 drive the two discharging shafts 17 to rotate, the two discharging shafts 17 drive the two spiral blades 19 to rotate, and the two spiral blades 19 then drive the material inside the device body 1 to be discharged through the discharging pipe 13, so that the mixing efficiency is higher when the equipment is used.
[0037] Example 2
[0038] like Figure 1 to Figure 5 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that a feeding device 8 is provided on the top of the mixing box 3, a sieve plate 10 is slidably mounted inside the feeding device 8, a vibration motor 9 is installed on one side of the feeding device 8, and an output end of the vibration motor 9 is connected to a coaxially arranged circular shaft 11 through a coupling, and two symmetrically arranged cams 12 are fixedly sleeved on the outer circumference of the circular shaft 11.
[0039] In this embodiment, when the equipment is in use, the operator pours the material into the mixing box 3 through the feeding device 8. When the material passes through the screening plate 10 for screening, the vibration motor 9 is started. The vibration motor 9 drives the circular shaft 11 to rotate, and the circular shaft 11 drives the two cams 12 to rotate. The two cams 12 drive the screening plate 10 to vibrate up and down, thereby improving the screening efficiency of the equipment when the equipment is in use.
[0040] A timer is installed on one side of the device body, and a knob is set on the timer. A speaker is installed on one side of the device body. When the device is in use, the operator can first turn the knob 6 on the timer 5 to start timing when the device is in use. When the device is used, the speaker 7 will remind the operator that the material has been processed, so that the operator can accurately control the mixing time of the material.
[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An extended twin-screw extruder for cable processing and production, characterized in that: The invention comprises a device body (1) and a mixing box (3), wherein a feed pipe (4) is arranged at the bottom of the mixing box (3), one side of the device body (1) is fixedly connected to a chassis (2) by bolts, a second motor (14) is installed inside the chassis (2), an output end of the second motor (14) is connected to a coaxially arranged rotating shaft (16) by a coupling, a first gear (15) is fixedly sleeved on the outer circumference of the rotating shaft (16), two symmetrically arranged discharge shafts (17) are rotatably installed inside the chassis (2), second gears (18) are fixedly sleeved on the outer circumference of the two discharge shafts (17), the two second gears (18) are meshed with the first gear (15), a spiral blade (19) is fixedly sleeved on the outer circumference of the discharge shaft (17), a discharge pipe (13) is arranged on one side of the device body (1), and a mixing assembly is arranged inside the mixing box (3); The stirring assembly comprises a driving motor (101), the output end of the driving motor (101) being connected to a coaxially arranged driving shaft (102) via a coupling, a plurality of stirring rods (103) arranged in an array and distributed at equal intervals are arranged on the outer peripheral surface of the driving shaft (102), a driving gear (104) is fixedly sleeved on the outer peripheral surface of the driving shaft (102), a driven shaft (106) is rotatably mounted inside the stirring box (3), a driven gear (105) is fixedly sleeved on the outer peripheral surface of the driven shaft (106), the driven gear (105) and the driving gear (104) are meshed, and an annular rack (107) is slidably mounted inside the stirring box (3), and a stirring auxiliary rod (108) is fixedly connected to the bottom of the annular rack (107).
2. The extended twin-screw extruder for cable processing and production according to claim 1, characterized in that: A feeding device (8) is arranged on the top of the mixing box (3), a screen plate (10) is slidably mounted inside the feeding device (8), a vibration motor (9) is mounted on one side of the feeding device (8), an output end of the vibration motor (9) is connected to a coaxially arranged circular shaft (11) via a coupling, and two symmetrically arranged cams (12) are fixedly sleeved on the outer circumference of the circular shaft (11).
3. The extended twin-screw extruder for cable processing and production according to claim 1, characterized in that: A groove is provided inside the chassis (2), and the rotating shaft (16) is rotatably mounted inside the groove.
4. The extended twin-screw extruder for cable processing and production according to claim 1, characterized in that: A circular groove is provided inside the device body (1), and the discharge shaft (17) is rotatably mounted inside the circular groove.
5. The extended twin-screw extruder for cable processing and production according to claim 1, characterized in that: An active groove is provided inside the mixing box (3), and the active shaft (102) is rotatably mounted inside the active groove.
6. The extended twin-screw extruder for cable processing and production according to claim 1, characterized in that: A driven groove is provided inside the mixing box (3), and the driven shaft (106) is rotatably mounted inside the driven groove.
7. The extended twin-screw extruder for cable processing and production according to claim 1, characterized in that: A gear groove is provided inside the mixing box (3), and the driving gear (104) is rotatably mounted inside the gear groove.
8. The extended twin-screw extruder for cable processing and production according to claim 1, characterized in that: A rotation groove is provided inside the mixing box (3), and the driven gear (105) is rotatably mounted inside the rotation groove.
