Semi-automatic transverse guide bar and baffle all-in-one machine
By designing a semi-automatic transverse guide bar baffle integrated machine, the combination of electric sliding table and welding components is used to solve the problems of traditional guide bar melt welding error and insolidity, achieving a more efficient and accurate welding process, reducing manual intervention. Improved welding quality.
Patent Information
- Application Number
- CN202421021674.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The melt welding of traditional guide strips is prone to errors, resulting in skewed guide strips and unsolid welding, and relying on manual operations to cause problems of low efficiency and poor accuracy.
A semi-automatic transverse guide bar baffle integrated machine is designed, including frame and welding components. Through the combination of electric sliding table, lifting parts and welding guns, automatic guide bar melting welding is achieved, reducing manual intervention and ensuring the accuracy of welding. and firmness.
It effectively reduces the skewed guide strips and unsolid welding, improves the degree of welding automation, reduces the incidence of manual errors, and improves welding efficiency and quality.
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Figure CN222201720U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of conveyor belt baffle guide bar welding, and in particular, to a semi-automatic transverse guide bar baffle integrated machine. Background Art
[0002] Conveyor belt, also known as transport belt, is a composite product of rubber, fiber, metal, or plastic and fabric used in belt conveyor belt to carry and transport materials. A number of guide strips are usually required on the back of the conveyor belt. The guide strips are melt-welded on the back of the conveyor belt at a certain interval. Traditional guide strip melting welding is dominated by manual labor and is mainly completed by manual melting welding. However, manual melting welding is prone to errors, and the guide strips are prone to skewness and loose welding. Utility Model Content
[0003] In order to remedy the above deficiencies, the present application provides a semi-automatic transverse guide bar and baffle integrated machine, which aims to improve the problems of manual melting welding that are prone to errors, guide bars that are prone to skewness and loose welding.
[0004] An embodiment of the present application provides a semi-automatic transverse guide bar and baffle integrated machine, including a frame and a welding assembly.
[0005] The upper surface of the frame is provided with a loading platform, the upper surface of the loading platform is provided with a backing plate, there are a plurality of the backing plates, the centers of the plurality of the backing plates are provided with loading through slots, and the upper surface of the frame is provided with an electric slide.
[0006] The welding assembly includes a connecting frame, a control console, a first lifting member, an extrusion wheel, a second lifting member and a welding gun. The connecting frame is connected to the moving end of the electric slide, the control console, the first lifting member and the second lifting member are all connected to the connecting frame, the extrusion wheel and the welding gun are both located above the loading platform, the extrusion wheel is rotatably connected to the bottom end of the first lifting member, and the welding gun is fixedly connected to the bottom end of the second lifting member.
[0007] In a specific implementation, a connecting rod is provided at one end of the frame, a placing plate is provided at the top end of the connecting rod, and a limiting column is provided at the center of the upper surface of the placing plate.
[0008] In a specific implementation manner, a fixing plate is provided on the upper surface of the frame, and the electric slide is provided on one side of the fixing plate. There are two electric slides, and the two electric slides are symmetrically arranged.
[0009] In a specific implementation, the connecting frame is configured to be L-shaped, one side of the connecting frame is fixedly connected to the moving ends of the two electric slides, and one side of the connecting frame is provided with an L-shaped connecting plate.
[0010] In a specific embodiment, the console is fixedly connected to the top wall of the connecting frame, a display panel is provided on one side of the console, and control buttons are provided on one side of the console. There are a plurality of control buttons, the plurality of control buttons are evenly arranged, and the plurality of control buttons are all located on one side of the display panel.
[0011] In a specific embodiment, the first lifting member includes an electric cylinder, a first moving block, a spring, a limiting shaft and a second moving block, the electric cylinder is fixedly connected to the top wall of the L-shaped connecting plate, the first moving block is fixedly connected to the telescopic end of the electric cylinder, the first moving block is slidably connected to the L-shaped connecting plate, the top end of the spring is fixedly connected to the first moving block, the bottom end of the spring is fixedly connected to the second moving block, the top end of the limiting shaft is fixedly connected to the first moving block, the bottom end of the limiting shaft is slidably inserted into the interior of the second moving block, and the second moving block is slidably connected to the L-shaped connecting plate.
[0012] In a specific embodiment, the second lifting member includes a fixed frame, a first bolt, a third moving block, an L-shaped connecting rod, a first fixed rod, a second bolt, a second fixed rod and a positioning rod, the fixed frame is fixedly connected to one side of the connecting frame, the first bolt is rotatably connected to the top wall of the fixed frame, the third moving block is threadedly sleeved on the first bolt, the third moving block is slidably connected to the fixed frame, one end of the L-shaped connecting rod is fixedly connected to the third moving block, the first fixing rod is fixedly connected to the other end of the L-shaped connecting rod, the second bolt is rotatably connected to the rod body of the first fixing rod, the second fixing rod is threadedly sleeved on the second bolt, one end of the positioning rod is fixedly connected to the first fixing rod, and the second fixing rod is slidably sleeved on the rod body of the positioning rod.
[0013] In a specific embodiment, the axle of the extrusion wheel is rotatably connected to the second moving block, and the welding gun is fixedly connected to the second fixing rod.
[0014] In a specific embodiment, the welding gun, the two electric slides and the electric cylinder are all electrically connected to the control console.
[0015] The beneficial effect of the utility model is as follows: the utility model obtains a semi-automatic transverse guide bar and baffle integrated machine through the above design. When in use, the conveyor belt is placed between two adjacent backing plates, and then the guide bar is placed on the conveyor belt. The two ends of the guide bar can be stuck in the two loading grooves, and then the extrusion wheel is driven downward by the first lifting member, so that the extrusion wheel can extrude and limit the guide bar, and then the welding gun is driven downward by the second lifting member, so that the welding gun can be directed toward the guide bar and the conveyor belt, and then melting welding can be performed by the welding gun, and then the connecting frame can be driven to move by the electric slide, and then the extrusion wheel and the welding gun can be driven to move, and then melting welding can be performed along the guide bar, which can replace manual melting welding of the guide bar, so that manual labor is in an auxiliary position, so that the guide bar is not prone to skewness and loose welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a schematic diagram of the structure of a semi-automatic transverse guide bar baffle integrated machine provided in an embodiment of the present application;
[0018] Figure 2 A schematic diagram of a rack structure provided for an implementation method of the present application;
[0019] Figure 3 A schematic diagram of the structure of a welding assembly provided in an embodiment of the present application;
[0020] Figure 4 A schematic diagram of the structure of a first lifting member provided in an embodiment of the present application;
[0021] Figure 5 Provided for the implementation of this application Figure 4 The enlarged structural diagram at A in the middle;
[0022] Figure 6 This is a schematic diagram of the structure of a second lifting member provided in an embodiment of the present application.
[0023] In the figure: 100-frame; 101-connecting rod; 102-placing plate; 103-limiting column; 110-loading table; 111-backrest plate; 112-loading slot; 120-electric slide; 130-fixing plate; 200-welding assembly; 210-connecting frame; 211-L-shaped connecting plate; 220-control console; 221-display panel; 222-control button; 240-first lifting member; 241-electric cylinder; 242-first moving block; 243-spring; 244-limiting shaft; 245-second moving block; 250-extrusion wheel; 260-second lifting member; 261-fixing frame; 262-first bolt; 263-third moving block; 264-L-shaped connecting rod; 265-first fixing rod; 266-second bolt; 267-second fixing rod; 268-positioning rod; 270-welding gun. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.
[0025] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0026] See also Figure 1 The present application provides a semi-automatic transverse guide bar and baffle integrated machine, including a frame 100 and a welding assembly 200.
[0027] See also Figure 1 and 2 A loading platform 110 is disposed on the upper surface of the rack 100, and a backing plate 111 is disposed on the upper surface of the loading platform 110. A plurality of backing plates 111 are disposed, and the plurality of backing plates 111 are evenly arranged. A loading through groove 112 is formed in the center of the plurality of backing plates 111, and a certain distance is provided between the plurality of backing plates 111.
[0028] In the specific setting, an electric slide 120 is provided on the upper surface of the frame 100, a fixed plate 130 is provided on the upper surface of the frame 100, an electric slide 120 is provided on one side of the fixed plate 130, two electric slides 120 are provided, and the two electric slides 120 are symmetrically arranged. A connecting rod 101 is provided at one end of the frame 100, a placing plate 102 is provided at the top of the connecting rod 101, and a limiting column 103 is provided at the center of the upper surface of the placing plate 102.
[0029] See also Figure 1-6 The welding assembly 200 includes a connecting frame 210, a control console 220, a first lifting member 240, an extrusion wheel 250, a second lifting member 260 and a welding gun 270. The connecting frame 210 is connected to the moving end of the electric slide 120. The connecting frame 210 is configured to be L-shaped. One side of the connecting frame 210 is fixedly connected to the moving ends of the two electric slides 120. An L-shaped connecting plate 211 is provided on one side of the connecting frame 210.
[0030] In this embodiment, the console 220, the first lifting member 240 and the second lifting member 260 are all connected to the connecting frame 210, the console 220 is fixedly connected to the top wall of the connecting frame 210, a display panel 221 is provided on one side of the console 220, and a control button 222 is provided on one side of the console 220. There are a plurality of control buttons 222, and the plurality of control buttons 222 are evenly arranged, and the plurality of control buttons 222 are all located on one side of the display panel 221.
[0031] In the present application, the first lifting member 240 includes an electric cylinder 241, a first moving block 242, a spring 243, a limiting shaft 244 and a second moving block 245. The electric cylinder 241 is fixedly connected to the top wall of the L-shaped connecting plate 211, and the telescopic end of the electric cylinder 241 slides through the top wall of the L-shaped connecting plate 211. The first moving block 242 is fixedly connected to the telescopic end of the electric cylinder 241, and the first moving block 242 is slidably connected to the L-shaped connecting plate 211. The top end of the spring 243 is fixedly connected to the first moving block 242, and the bottom end of the spring 243 is fixedly connected to the second moving block 245. The top end of the limiting shaft 244 is fixedly connected to the first moving block 242, and the bottom end of the limiting shaft 244 is slidably inserted into the interior of the second moving block 245. The spring 243 is slidably sleeved on the outside of the limiting shaft 244, and the second moving block 245 is slidably connected to the L-shaped connecting plate 211.
[0032] In the specific setting, the second lifting member 260 includes a fixing frame 261, a first bolt 262, a third moving block 263, an L-shaped connecting rod 264, a first fixing rod 265, a second bolt 266, a second fixing rod 267 and a positioning rod 268. The fixing frame 261 is fixedly connected to one side of the connecting frame 210, the first bolt 262 is rotatably connected to the top wall of the fixing frame 261, the third moving block 263 is threadedly sleeved on the first bolt 262, and the third moving block 263 is slidably connected to the fixing frame 261. Then, one end of the L-shaped connecting rod 264 is fixedly connected to the third moving block 263, the first fixed rod 265 is fixedly connected to the other end of the L-shaped connecting rod 264, the second bolt 266 is rotatably connected to the rod body of the first fixed rod 265, the second bolt 266 rotatably passes through the rod body of the first fixed rod 265, the second fixed rod 267 is threadedly sleeved on the second bolt 266, one end of the positioning rod 268 is fixedly connected to the first fixed rod 265, and the second fixed rod 267 is slidably sleeved on the rod body of the positioning rod 268.
[0033] In this embodiment, the extrusion wheel 250 and the welding gun 270 are both located above the loading platform 110, the extrusion wheel 250 is rotatably connected to the bottom end of the first lifting member 240, the wheel axle of the extrusion wheel 250 is rotatably connected to the second moving block 245, the welding gun 270 is fixedly connected to the bottom end of the second lifting member 260, the welding gun 270 is fixedly connected to the second fixed rod 267, and the welding gun 270 is located on one side of the extrusion wheel 250.
[0034] In a specific configuration, the welding gun 270 , the two electric slides 120 and the electric cylinder 241 are all electrically connected to the control console 220 .
[0035] Specifically, the working principle of the semi-automatic transverse guide strip baffle integrated machine is as follows: when in use, the conveyor belt is placed between two adjacent backing plates 111, and then the guide strip is placed on the conveyor belt, and the two ends of the guide strip can be stuck in the two loading slots 112, so as to limit the guide strip, and then the control console 220 controls the electric cylinder 241, and the electric cylinder 241 drives the first moving block 242 and the second moving block 245 to move downward, and then drives the extrusion wheel 250 to move downward, so that the extrusion wheel 250 can extrude and limit the guide strip, and then the first bolt 262 can be rotated, and the first The bolt 262 drives the third moving block 263 to move downward, and then drives the welding gun 270 to move downward, so that the welding gun 270 can be directed toward the guide strip and the conveyor belt, and then the welding gun 270 can be turned on to perform melting welding. The control console 220 can control the two electric slides 120 to drive the connecting frame 210 to move, and then drive the extrusion wheel 250 and the welding gun 270 to move, and then melt welding can be performed along the guide strip. It can replace manual melting welding of the guide strip, so that manual labor is in an auxiliary position, making it less likely for the guide strip to be skewed and the welding to be loose.
[0036] The above description is only an embodiment of the present application and is not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0037] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A semi-automatic transverse guide bar baffle integrated machine, characterized in that: include A frame (100), wherein a loading platform (110) is disposed on the upper surface of the frame (100), a backing plate (111) is disposed on the upper surface of the loading platform (110), a plurality of backing plates (111) are disposed, and a loading slot (112) is formed at the center of each of the plurality of backing plates (111), and an electric slide (120) is disposed on the upper surface of the frame (100); A welding assembly (200), the welding assembly (200) comprising a connecting frame (210), a control console (220), a first lifting member (240), an extrusion wheel (250), a second lifting member (260) and a welding gun (270), the connecting frame (210) being connected to the movable end of the electric slide (120), the control console (220), the first lifting member (240) and the second lifting member (260) being all connected to the connecting frame (210), the extrusion wheel (250) and the welding gun (270) being both located above the loading platform (110), the extrusion wheel (250) being rotatably connected to the bottom end of the first lifting member (240), and the welding gun (270) being fixedly connected to the bottom end of the second lifting member (260).
2. A semi-automatic transverse guide strip baffle integrated machine according to claim 1, characterized in that: A connecting rod (101) is provided at one end of the frame (100), a placement plate (102) is provided at the top end of the connecting rod (101), and a limiting column (103) is provided at the center of the upper surface of the placement plate (102).
3. The semi-automatic transverse guide strip baffle integrated machine according to claim 1, characterized in that: A fixing plate (130) is arranged on the upper surface of the frame (100), and the electric slide (120) is arranged on one side of the fixing plate (130). Two electric slides (120) are arranged, and the two electric slides (120) are symmetrically arranged.
4. The semi-automatic transverse guide strip baffle integrated machine according to claim 3, characterized in that: The connecting frame (210) is configured to be L-shaped, one side of the connecting frame (210) is fixedly connected to the movable ends of the two electric slides (120), and one side of the connecting frame (210) is provided with an L-shaped connecting plate (211).
5. The semi-automatic transverse guide strip baffle integrated machine according to claim 1, characterized in that: The console (220) is fixedly connected to the top wall of the connecting frame (210); a display panel (221) is provided on one side of the console (220); a control button (222) is provided on one side of the console (220); a plurality of control buttons (222) are provided, the plurality of control buttons (222) are evenly arranged, and the plurality of control buttons (222) are all located on one side of the display panel (221).
6. The semi-automatic transverse guide strip baffle integrated machine according to claim 4, characterized in that: The first lifting member (240) comprises an electric cylinder (241), a first moving block (242), a spring (243), a limiting shaft (244) and a second moving block (245); the electric cylinder (241) is fixedly connected to the top wall of the L-shaped connecting plate (211); the first moving block (242) is fixedly connected to the telescopic end of the electric cylinder (241); the first moving block (242) is slidably connected to the L-shaped connecting plate (211); the top end of the spring (243) is fixedly connected to the first moving block (242); the bottom end of the spring (243) is fixedly connected to the second moving block (245); the top end of the limiting shaft (244) is fixedly connected to the first moving block (242); the bottom end of the limiting shaft (244) is slidably inserted into the interior of the second moving block (245); and the second moving block (245) is slidably connected to the L-shaped connecting plate (211).
7. A semi-automatic transverse guide strip baffle integrated machine according to claim 6, characterized in that: The second lifting member (260) comprises a fixing frame (261), a first bolt (262), a third moving block (263), an L-shaped connecting rod (264), a first fixing rod (265), a second bolt (266), a second fixing rod (267) and a positioning rod (268); the fixing frame (261) is fixedly connected to one side of the connecting frame (210); the first bolt (262) is rotatably connected to the top wall of the fixing frame (261); the third moving block (263) is threadedly sleeved on the first bolt (262); the third moving block (263) is rotatably connected to the fixing frame (210); The fixed frame (261) is slidably connected, one end of the L-shaped connecting rod (264) is fixedly connected to the third moving block (263), the first fixed rod (265) is fixedly connected to the other end of the L-shaped connecting rod (264), the second bolt (266) is rotatably connected to the rod body of the first fixed rod (265), the second fixed rod (267) is threadedly sleeved on the second bolt (266), one end of the positioning rod (268) is fixedly connected to the first fixed rod (265), and the second fixed rod (267) is slidably sleeved on the rod body of the positioning rod (268).
8. The semi-automatic transverse guide strip baffle integrated machine according to claim 7, characterized in that: The wheel axle of the extrusion wheel (250) is rotatably connected to the second moving block (245), and the welding gun (270) is fixedly connected to the second fixing rod (267).
9. The semi-automatic transverse guide strip baffle integrated machine according to claim 6, characterized in that: The welding gun (270), the two electric slides (120) and the electric cylinder (241) are all electrically connected to the control console (220).
Citation Information
Cited By
Guide bar welding equipment
CN224508842U
