Seamless welding equipment

By using the mobile technology of upper and lower symmetrical heating heads and driving components in the PET plate welding equipment, the problem of sleeve clogging caused by improper plasticizing after welding is solved, and efficient PET plate welding is achieved to meet the needs of sheets of different thicknesses.

CN222201722UActive Publication Date: 2024-12-20JINLING PRINTING (SUZHOU CO LTD
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Patent Information

Application Number
CN202420235191.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2024-12-20
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

In the existing PET plate welding process, improper plasticizing after welding can easily lead to subsequent casing blockage, affecting production efficiency and yield, and lacking seamless welding equipment to ensure the welding effect.

Method used

A pair of heating heads with an upper and lower symmetrical upper and lower heating heads are adopted, combining the driving assembly and the moving assembly. The driving assembly drives the heating head to contact and move the PET plate to achieve heating and synchronous deconvex treatment to ensure the welding effect.

Benefits of technology

Through synchronous movement and deconvex treatment, the welding effect is ensured, production efficiency and yield are improved, and the welding needs of PET boards of different thicknesses are adapted.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses seamless welding equipment, which comprises a working table, two groups of bearing assemblies, a driving assembly, a moving assembly and a heating head, and is characterized in that the two groups of bearing assemblies are symmetrically distributed on the working table and are used for bearing a PET (Polyethylene Terephthalate) plate to be welded; the driving assembly is arranged between the bearing assemblies, the number of the heating heads is two, and the two heating heads both face a PET plate to be welded. According to the seamless welding equipment, during welding, the two heating heads can be driven by the driving assembly to move towards the PET plate until the two heating heads make contact with the welding end, the heating heads are started for heating, and during heating, the heating heads are driven by the moving assembly to move in a reciprocating mode in the welding line direction; therefore, the heating head can carry out synchronous protrusion removing treatment on the welding position while the heating effect is guaranteed, and the welding effect is guaranteed.
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Description

Technical Field

[0001] The utility model relates to seamless welding equipment and belongs to the technical field of PET plate welding. Background Art

[0002] The existing production process is to fix the two ends of the PET to be welded on the mold in a dust-free workshop environment, turn on the ignition device, and adjust the distance between the two ends of the PET in time according to the degree of PET melting (visually). After the welded part cools down, use a specific die cutter to cut off the protruding part to meet the size requirements of the PET material in the subsequent process. If the production line personnel do not do a good job of shaping after welding, it is easy to cause the problem of blocking the sleeve in the later stage, affecting production efficiency and yield;

[0003] It can be seen that in order to solve the above technical problems and ensure the welding effect, a seamless welding equipment is urgently needed. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a seamless welding device, which adopts a pair of upper and lower symmetrical heating heads, and the heating heads are both facing the PET plate to be welded on the supporting component, and cooperate with the driving component and the moving component, so that when welding, the driving component can drive the two heating heads to move toward the PET plate until they contact the welding end, and start the heating heads for heating. When heating, the moving component drives the heating heads to move back and forth in the direction of the welding line, so that while ensuring the heating effect, the heating heads can perform synchronous de-convexing treatment on the welding point to ensure the welding effect.

[0005] In order to achieve the above purpose / solve the above technical problems, the utility model is implemented by adopting the following technical scheme: a seamless welding device, including a workbench, a supporting component, a driving component, a moving component and a heating head, wherein:

[0006] The supporting components are provided in two groups, and the two groups of supporting components are symmetrically distributed on the workbench and are used to support the PET panels to be welded;

[0007] The driving assembly is arranged between the supporting assemblies, and two heating heads are arranged, both of which face the PET panels to be welded and are symmetrically mounted on the driving end of the driving assembly, and are used to move toward or away from the PET panels to be welded under the action of the driving assembly;

[0008] The moving assembly is installed on the back of the driving assembly and is used to drive the heating head on the driving assembly to move along the welding line.

[0009] Furthermore, the driving assembly includes a driving motor, a threaded shaft, a synchronous sleeve and a connecting column, wherein:

[0010] The threaded shaft is fixedly mounted on the driving end of the driving motor. The threaded shaft is provided with two groups of threads with opposite thread directions. Synchronous sleeves are threadedly mounted on both groups of threads. The front side of the synchronous sleeve is connected to the heating head through a connecting column.

[0011] Furthermore, it also includes a stabilizing sleeve and a stabilizing column, wherein the stabilizing sleeve is fixed to the back of the synchronous sleeve and sleeved on the outer surface of the stabilizing column, and the stabilizing column is fixed to the upper surface of the driving motor.

[0012] Furthermore, the moving assembly includes a first cylinder and a moving seat, wherein:

[0013] The movable seat is slidably mounted on the workbench, and the upper surface of the movable seat is fixed to the driving motor;

[0014] The first cylinder is arranged on the back side of the moving seat, and the extended end of the first cylinder is fixed to the moving seat.

[0015] Furthermore, the supporting assembly includes a supporting column, a supporting plate, a second cylinder and a push plate, wherein:

[0016] The support column is arranged on the workbench, and one end of the support column is fixed to the workbench, and the other end is fixed to the support plate;

[0017] The second cylinder is arranged on the supporting plate, and the extending end of the second cylinder faces the heating head and is fixed to the pushing plate.

[0018] Furthermore, the support column is an electric push rod.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] The seamless welding device provided by the utility model adopts a pair of heating heads which are symmetrical up and down, and both of the heating heads face the PET plate to be welded on the supporting assembly, and cooperate with the driving assembly and the moving assembly, so that when welding, the driving assembly can drive the two heating heads to move toward the PET plate until they are in contact with the welding end, and the heating heads are started to heat. When heating, the moving assembly drives the heating heads to move back and forth in the direction of the welding line, so that while ensuring the heating effect, the heating heads can simultaneously perform convex removal processing on the welding point to ensure the welding effect;

[0021] The seamless welding device provided by the utility model can limit the movement of the synchronous sleeve along the axial direction of the stabilizing column when the synchronous sleeve moves, thereby ensuring the stability of the heating head connected to the synchronous sleeve when it moves, by providing a stabilizing sleeve and a stabilizing column.

[0022] The seamless welding equipment provided by the utility model can adjust the height of the support plate by arranging the support column as an electric push rod to meet the welding requirements of PET plates with different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a schematic structural diagram of a seamless welding device provided in Example 1;

[0024] Figure 2 yes Figure 1 A schematic structural side view of the seamless welding equipment shown.

[0025] In the figure: 1. workbench; 2. heating head; 3. driving motor; 4. threaded shaft; 5. synchronous sleeve; 6. connecting column; 7. stabilizing sleeve; 8. stabilizing column; 9. first cylinder; 10. moving seat; 11. supporting column; 12. supporting plate; 13. second cylinder; 14. pushing plate. DETAILED DESCRIPTION

[0026] The utility model is further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and cannot be used to limit the protection scope of the utility model.

[0027] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances. Example

[0029] As shown in the figure, this embodiment provides a seamless welding device, including a workbench 1, a supporting component, a driving component, a moving component and a heating head 2, wherein:

[0030] The supporting components are provided in two groups, and the two groups of supporting components are symmetrically distributed on the workbench 1, and are used to support the PET panels to be welded;

[0031] The driving assembly is arranged between the supporting assemblies, and two heating heads 2 are arranged, and both of the two heating heads 2 face the PET panels to be welded, and are symmetrically installed on the driving end of the driving assembly, and are used to move toward or away from the PET panels to be welded under the action of the driving assembly;

[0032] The moving assembly is installed on the back of the driving assembly and is used to drive the heating head 2 on the driving assembly to move along the welding line.

[0033] In the above technical scheme, a pair of upper and lower symmetrical heating heads 2 are adopted, and the heating heads 2 are both facing the PET board to be welded on the supporting assembly, and cooperate with the driving assembly and the moving assembly, so that when welding is performed, the driving assembly can drive the two heating heads 2 to move toward the PET board until they contact the welding end, and the heating heads 2 are started for heating. During heating, the moving assembly drives the heating heads 2 to move back and forth in the direction of the welding line, so that while ensuring the heating effect, the heating heads 2 can simultaneously de-convex the weld to ensure the welding effect.

[0034] In order to realize the driving assembly driving the two heating heads 2, the driving assembly includes a driving motor 3, a threaded shaft 4, a synchronous sleeve 5 and a connecting column 6, wherein:

[0035] The threaded shaft 4 is fixedly mounted on the driving end of the driving motor 3. The threaded shaft 4 is provided with two groups of threads with opposite thread directions. A synchronous sleeve 5 is threadedly mounted on both groups of threads. The front side of the synchronous sleeve 5 is connected to the heating head 2 via a connecting column 6. When the driving motor 3 drives the threaded shaft 4 to rotate, the synchronous sleeves 5 on the two groups of threads with opposite thread directions approach or move away from each other, so as to drive the heating head 2 connected thereto via the connecting column 6 to move synchronously.

[0036] In order to ensure the stability of the heating head 2 connected to the synchronous sleeve 5 when moving, Figure 2 As shown, it also includes a stabilizing sleeve 7 and a stabilizing column 8. The stabilizing sleeve 7 is fixed to the back of the synchronous sleeve 5 and is sleeved on the outer surface of the stabilizing column 8. The stabilizing column 8 is fixed to the upper surface of the driving motor 3. By arranging the stabilizing sleeve 7 and the stabilizing column 8, the synchronous sleeve 5 can be restricted from moving along the axial direction of the stabilizing column 8 when it moves, thereby ensuring the stability of the heating head 2 connected to the synchronous sleeve 5 when it moves.

[0037] In order to realize the driving of the moving assembly to move the heating head 2 in the welding line direction, the moving assembly includes a first cylinder 9 and a moving seat 10, wherein:

[0038] The moving seat 10 is slidably mounted on the workbench 1, and the upper surface of the moving seat 10 is fixed to the driving motor 3;

[0039] The first cylinder 9 is disposed on the back side of the moving base 10 , and the extended end of the first cylinder 9 is fixed to the moving base 10 .

[0040] In order to realize the support assembly to support the PET plate to be welded, the support assembly includes a support column 11, a support plate 12, a second cylinder 13 and a push plate 14, wherein:

[0041] The support column 11 is disposed on the workbench 1, and one end of the support column 11 is fixed to the workbench 1, and the other end is fixed to the support plate 12;

[0042] The second cylinder 13 is disposed on the support plate 12, and the extended end of the second cylinder 13 faces the heating head 2 and is fixed to the push plate 14;

[0043] The support plates 12 on the two groups of supporting components are respectively used to support two PET plates to be welded. When welding, the second cylinder 13 can drive the push plate 14 to push the end of the PET plate to be welded to the corresponding position of the heating end of the heating head 2, and the second cylinders 13 on the two groups of supporting components exert force synchronously, which can play a role of fixed support for the two PET plates to ensure the welding effect.

[0044] Although the thickness of a pair of PET plates to be welded each time is matched, it cannot be guaranteed that the thickness of the PET plates to be welded each time is of the same specification. Therefore, it is necessary to adjust the height of the support plate 12 so that the two heating heads 2 can fully contact the upper and lower surfaces of the heated ends of the PET plates when moving toward the PET plates to be welded on the support plate 12. In this embodiment, the support column 11 is an electric push rod to adjust the height of the support plate 12, thereby meeting the welding requirements of PET plates of different thicknesses.

[0045] To sum up, the seamless welding equipment provided in this embodiment adopts a pair of symmetrical heating heads 2, and the heating heads 2 are both facing the PET panels to be welded on the supporting assembly, and cooperate with the driving assembly and the moving assembly, so that when welding, the two heating heads 2 can be driven by the driving assembly to move toward the PET panels until they contact the welding ends, and the heating heads 2 are started for heating. During heating, the heating heads 2 are driven by the moving assembly to reciprocate in the direction of the welding line, so that while ensuring the heating effect, the heating heads 2 can synchronously de-convex the welded parts to ensure the welding effect; by setting the stabilizing sleeve 7 and the stabilizing column 8, when the synchronous sleeve 5 moves, it can be limited to move along the axial direction of the stabilizing column 8, thereby ensuring the stability of the heating head 2 connected to the synchronous sleeve 5 when moving; by setting the support column 11 as an electric push rod, the height of the support plate 12 can be adjusted to meet the welding requirements of PET panels of different thicknesses.

[0046] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A seamless welding device, characterized in that: It comprises a workbench (1), a supporting component, a driving component, a moving component and a heating head (2), wherein: The supporting components are provided in two groups, and the two groups of supporting components are symmetrically distributed on the workbench (1) and are used to support the PET panels to be welded; The driving assembly is arranged between the supporting assemblies, and two heating heads (2) are arranged, and the two heating heads (2) are both oriented toward the PET plate to be welded, and are symmetrically mounted on the driving end of the driving assembly, and are used to move toward or away from the PET plate to be welded under the action of the driving assembly; The moving component is mounted on the back of the driving component and is used to drive the heating head (2) on the driving component to move along the welding line.

2. The seamless welding equipment according to claim 1, characterized in that: The driving assembly comprises a driving motor (3), a threaded shaft (4), a synchronous sleeve (5) and a connecting column (6), wherein: The threaded shaft (4) is fixedly mounted on the driving end of the driving motor (3); the threaded shaft (4) is provided with two groups of threads with opposite thread directions; a synchronous sleeve (5) is threadedly mounted on both groups of threads; the front side of the synchronous sleeve (5) is connected to the heating head (2) via a connecting column (6).

3. The seamless welding equipment according to claim 2, characterized in that: It also comprises a stabilizing sleeve (7) and a stabilizing column (8), wherein the stabilizing sleeve (7) is fixed to the back of the synchronous sleeve (5) and sleeved on the outer surface of the stabilizing column (8), and the stabilizing column (8) is fixed to the upper surface of the driving motor (3).

4. The seamless welding equipment according to claim 3, characterized in that: The moving assembly comprises a first cylinder (9) and a moving seat (10), wherein: The movable seat (10) is slidably mounted on the workbench (1), and the upper surface of the movable seat (10) is fixed to the driving motor (3); The first cylinder (9) is arranged on the back side of the movable seat (10), and the extended end of the first cylinder (9) is fixed to the movable seat (10).

5. The seamless welding equipment according to claim 4, characterized in that: The supporting assembly comprises a supporting column (11), a supporting plate (12), a second cylinder (13) and a push plate (14), wherein: The support column (11) is arranged on the workbench (1), and one end of the support column (11) is fixed to the workbench (1), and the other end is fixed to the support plate (12); The second cylinder (13) is arranged on the support plate (12), and the protruding end of the second cylinder (13) faces the heating head (2) and is fixed to the push plate (14).

6. The seamless welding equipment according to claim 5, characterized in that: The support column (11) is an electric push rod.