Laminating device for glass manufacturing
By designing a laminated device for glass manufacturing including a frame, an electro-hydraulic push rod and a servo motor, the problems of low extrusion efficiency of single layer and incomplete glass feeding in the prior art are solved, and multiple glass pieces are realized. Synchronous push-in and lamination improves production efficiency and ease of use.
Patent Information
- Application Number
- CN202420165923.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-24
AI Technical Summary
The existing lamination devices for glass manufacturing can only be extruded in a single layer, which has low processing efficiency, and the glass is not completely fed during the production process, making it inconvenient to use.
A lamination device including a frame, an electro-hydraulic push rod, a PLC controller, a servo motor and a push unit is designed. Through the coordinated work of the electro-hydraulic push rod and a servo motor, the synchronous push and layering of multiple glasses is realized. The pressure improves processing efficiency and achieves smooth feeding of glass through gear and belt transmission system.
The simultaneous layering extrusion of multiple pieces of glass is achieved, which improves the glass production efficiency, ensures the complete feed of the glass, is more convenient to use and is simple to control.
Smart Images

Figure CN222201950U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass manufacturing, in particular to a laminating device for glass manufacturing. Background Art
[0002] Glass is indispensable in our lives. In order to improve the safety of glass, people have produced laminated glass. Laminated glass is a composite glass product made of two or more pieces of glass with one or more layers of organic polymer intermediate film sandwiched between them. After being processed by an extrusion process, the glass and the intermediate film are permanently bonded together. In the process of glass manufacturing, a laminating device is used. The existing laminating device generally consists of a pressing plate and a working platform. In the production process, only a single layer can be extruded. The number of layers processed each time is small, and the processing efficiency is low. Therefore, we propose a laminating device for glass manufacturing. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a laminating device for glass manufacturing, which can simultaneously perform layered extrusion on multiple pieces of glass, has high processing efficiency, is convenient for complete feeding of glass, is easy to use, and can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a laminating device for glass manufacturing, comprising a frame and a pushing unit;
[0005] Frame: An electro-hydraulic push rod is provided at the upper end, a pressure plate is slidably connected to the upper end of the frame, the telescopic end of the electro-hydraulic push rod is fixedly connected to the upper surface of the pressure plate, and a uniformly distributed partition is slidably connected to the middle of the frame. Vertical plates are provided at both ends of the pressure plate through rectangular plates, rectangular bars are provided at both ends of the upper partition, and U-shaped frames are provided at both ends of the lower partition. Upper baffles are provided at the middle of the opposite inner sides of the two vertical plates, and the upper baffles are respectively located below the rectangular bars. Lower baffles are provided at the lower ends of the oppositely separated surfaces of the two vertical plates, and the lower baffles are respectively located below the U-shaped frames;
[0006] Pushing unit: set at the front end of the frame;
[0007] Wherein: it also includes a PLC controller, the PLC controller is arranged at the front end of the frame, the input end of the electro-hydraulic push rod is electrically connected to the output end of the PLC controller, and the input end of the PLC controller is electrically connected to an external power supply. During the processing, multiple pieces of layered glass can be squeezed at the same time, which greatly improves the production efficiency of the glass. During use, multiple pieces of glass that have not been fully fed in can be pushed synchronously to ensure that they are fully fed in to ensure a good squeezing effect. The synchronous pushing control of multiple pieces of glass is simple and convenient to use.
[0008] Furthermore, the pushing unit includes a rack and a pushing assembly. The racks are slidably connected to the inside of the slideway at the front end of the frame, and a pushing assembly is provided between two laterally corresponding racks to facilitate the pushing of the glass.
[0009] Furthermore, the pushing assembly includes a supporting frame, a pushing plate and a positioning strip. The supporting frames are respectively arranged between two laterally corresponding racks. The interior of the supporting frames is rotatably connected to the pushing plates through a rotating shaft. The lower surface of the supporting frames is provided with positioning strips. The positioning strips are respectively arranged in cooperation with adjacent pushing plates to facilitate the one-way movement of the glass.
[0010] Furthermore, the pushing unit also includes a synchronous shaft and gears. The synchronous shaft is rotatably connected to the left and right ends of the frame through bearings. The outer arc surface of the synchronous shaft is provided with evenly distributed gears. The gears are respectively meshed and connected with adjacent racks to facilitate the movement of the driving rack.
[0011] Furthermore, the pushing unit also includes pulleys, which are respectively arranged at the upper ends of the synchronous shafts. The two pulleys are connected by belt transmission to facilitate the synchronous driving of the two synchronous shafts.
[0012] Furthermore, the pushing unit also includes a servo motor, which is arranged at the upper end of the frame. The output shaft of the servo motor is fixedly connected to the synchronous shaft on the right side, and the input end of the servo motor is electrically connected to the output end of the PLC controller to facilitate driving the rotation of the synchronous shaft.
[0013] Furthermore, the upper surface of the pressing plate is provided with evenly distributed guide columns, which are respectively slidably connected to the guide holes at the upper end of the frame, thereby providing movement guides for the pressing plate.
[0014] Compared with the prior art, the beneficial effects of the utility model are: the laminating device for glass manufacturing has the following advantages:
[0015] 1. When in use, the external conveyor belt conveys the glass backward to the upper surface of the partition and the rack working platform. During the conveying process, the glass moving backward contacts the push plate, and the glass will drive the push plate to rotate clockwise. As the conveyor belt conveys the glass, it will pass over the push plate, and the push plate will be restored to a vertical state due to gravity. Then the PLC controller is regulated and the servo motor is operated. The servo motor drives the synchronous shaft on the right to rotate. The synchronous shaft on the right drives the synchronous shaft on the left to rotate in the opposite direction through the pulley and the belt wrapped in an 8-shape. The synchronous shaft drives the gear to rotate, and the gear drives the rack to slide backward. The rack drives the push plate to move backward through the support frame, and the push plate pushes the glass backward to the inside of the rack. In the process of the push plate pushing the glass, the positioning bar will limit the push plate in the vertical state to rotate counterclockwise, and then the push plate will remain in the vertical state. When the glass is pushed in, the output shaft of the servo motor rotates in the opposite direction to drive the rack to reset. In the process of using, multiple pieces of glass that have not been fully fed in can be pushed synchronously to ensure that they are fully fed in to ensure a good extrusion effect. The synchronous pushing control of multiple pieces of glass is simple and easy to use.
[0016] 2. Adjust the PLC controller, the telescopic end of the electro-hydraulic push rod extends to drive the pressing plate to move downward, and the pressing plate drives the upper and lower baffles to move downward synchronously through the vertical plate. The upper baffle will not limit the upper partition to move downward through the rectangular bar, and the lower baffle will not limit the lower partition to move downward through the U-shaped frame. Then the pressing plate laminates the glass and partition below. During the processing, multiple pieces of layered glass can be squeezed at the same time, which greatly improves the production efficiency of the glass. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is an enlarged structural diagram of the utility model at A;
[0019] Figure 3 This is an enlarged structural diagram of the utility model at B;
[0020] Figure 4 It is a cross-sectional structural schematic diagram of the frame of the utility model.
[0021] In the figure: 1 frame, 2 electro-hydraulic push rod, 3 pressure plate, 4 guide column, 5 partition, 6 PLC controller, 7 push unit, 71 rack, 72 push assembly, 721 support frame, 722 push plate, 723 positioning bar, 73 synchronous shaft, 74 gear, 75 pulley, 76 servo motor, 8 vertical plate, 9 rectangular bar, 10 U-shaped frame, 11 upper baffle bar, 12 lower baffle bar. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 , This embodiment provides a technical solution: a laminating device for glass manufacturing, including a frame 1 and a pushing unit 7;
[0024] Frame 1: An electro-hydraulic push rod 2 is provided at its upper end, and the frame 1 provides an installation position for other parts. A pressing plate 3 is slidably connected to the upper end of the inner part of the frame 1, and the telescopic end of the electro-hydraulic push rod 2 is fixedly connected to the upper surface of the pressing plate 3. The middle part of the frame 1 is slidably connected to evenly distributed partitions 5. When in use, the external conveyor belt transports the glass backward to the partition 5 and the upper surface of the working platform of the frame 1. Vertical plates 8 are provided at both ends of the pressing plate 3 through rectangular plates, and rectangular bars 9 are provided at both ends of the upper partition 5. U-shaped frames 10 are provided at both ends of the lower partition 5. Upper baffles 11 are provided in the middle of the opposite inner sides of the two vertical plates 8, and the upper baffles 11 are respectively located below the rectangular bars 9 , the lower ends of the oppositely-facing surfaces of the two vertical plates 8 are both provided with lower baffles 12, and the lower baffles 12 are respectively located below the U-shaped frame 10. The telescopic end of the electro-hydraulic push rod 2 extends to drive the pressing plate 3 to move downward, and the pressing plate 3 drives the upper baffles 11 and the lower baffles 12 to move downward synchronously through the vertical plate 8. The upper baffle 11 will not limit the upper partition 5 to move downward through the rectangular bar 9, and the lower baffle 12 will not limit the lower partition 5 to move downward through the U-shaped frame 10, so that the pressing plate 3 laminates the glass and partition below. The upper surface of the pressing plate 3 is provided with evenly distributed guide columns 4, and the guide columns 4 are respectively slidably connected to the guide holes at the upper end of the frame 1, and the guide columns 4 provide guidance for the movement of the pressing plate 3;
[0025] Pushing unit 7: arranged at the front end of the frame 1, the pushing unit 7 includes a rack 71 and a pushing assembly 72, the racks 71 are respectively slidably connected to the inside of the slideway at the front end of the frame 1, and a pushing assembly 72 is provided between the two horizontally corresponding racks 71, and the pushing assembly 72 includes a support frame 721, a push plate 722 and a positioning strip 723, the support frames 721 are respectively arranged between the two horizontally corresponding racks 71, and the interior of the support frames 721 is rotatably connected with the push plate 722 through a rotating shaft, and the lower surface of the support frames 721 is provided with a positioning strip 723, and the positioning strip 723 is provided. 23 are respectively arranged in cooperation with adjacent push plates 722, the push unit 7 also includes a synchronous shaft 73 and a gear 74, the synchronous shaft 73 is rotatably connected to the left and right ends of the frame 1 through bearings, the outer arc surface of the synchronous shaft 73 is provided with evenly distributed gears 74, the gears 74 are respectively meshed and connected with adjacent racks 71, the push unit 7 also includes a pulley 75, the pulleys 75 are respectively arranged at the upper ends of the synchronous shaft 73, the two pulleys 75 are connected by belt transmission, the push unit 7 also includes a servo motor 76, the servo motor 76 is arranged at the upper end of the frame 1, the servo The output shaft of the servo motor 76 is fixedly connected to the synchronous shaft 73 on the right side, and the input end of the servo motor 76 is electrically connected to the output end of the PLC controller 6. During the conveying process, the glass moving backward contacts the push plate 722, and the glass will drive the push plate 722 to rotate clockwise. As the conveyor belt conveys the glass, it will pass over the push plate 722, and the push plate 722 will be restored to a vertical state due to gravity. Then the PLC controller 6 is regulated to operate the servo motor 76, and the servo motor 76 drives the synchronous shaft 73 on the right side to rotate. The synchronous shaft 73 on the right side is connected to the pulley 75 and the 8-shaped The wound belt drives the left synchronous shaft 73 to rotate in the opposite direction, and the synchronous shaft 73 drives the gear 74 to rotate, and the gear 74 drives the rack 71 to slide backward, and the rack 71 drives the push plate 722 to move backward through the support frame 721, and the push plate 722 pushes the glass backward to the inside of the frame 1. In the process of the push plate 722 pushing the glass, the positioning bar 723 will limit the push plate 722 in the vertical state to rotate counterclockwise, and then the push plate 722 will maintain the vertical state. When the glass is pushed in, the output shaft of the servo motor 76 rotates in the opposite direction to drive the rack 71 to reset;
[0026] Wherein: it also includes a PLC controller 6, which is arranged at the front end of the frame 1, the input end of the electro-hydraulic push rod 2 is electrically connected to the output end of the PLC controller 6, and the input end of the PLC controller 6 is electrically connected to an external power supply
[0027] The working principle of a laminating device for glass manufacturing provided by the utility model is as follows: when in use, the external conveyor belt conveys the glass backward to the upper surface of the partition 5 and the working platform of the frame 1. During the conveying process, the glass moving backward contacts the push plate 722, and the glass will drive the push plate 722 to rotate clockwise. As the conveyor belt conveys the glass, it will pass over the push plate 722, and the push plate 722 will be restored to a vertical state due to gravity. Then, the PLC controller 6 is regulated and the servo motor 76 is operated. The servo motor 76 drives the right-side synchronous shaft 73 to rotate. The right-side synchronous shaft 73 drives the left-side synchronous shaft 73 to rotate in the opposite direction through the pulley 75 and the belt wound in an 8-shape. The synchronous shaft 73 drives the gear 74 to rotate, and the gear 74 drives the rack 71 to slide backward. The rack 71 supports The frame 721 drives the push plate 722 to move backward, and the push plate 722 pushes the glass backward to the inside of the frame 1. In the process of the push plate 722 pushing the glass, the positioning bar 723 will limit the push plate 722 in the vertical state to rotate counterclockwise, and then the push plate 722 will maintain the vertical state. When the glass is pushed in, the output shaft of the servo motor 76 rotates in the opposite direction to drive the rack 71 to reset, and then the telescopic end of the electro-hydraulic push rod 2 extends to drive the pressure plate 3 to move downward, and the pressure plate 3 drives the upper baffle 11 and the lower baffle 12 to move downward synchronously through the vertical plate 8. The upper baffle 11 will not limit the upper partition 5 from moving downward through the rectangular bar 9, and the lower baffle 12 will not limit the lower partition 5 from moving downward through the U-shaped frame 10, so that the pressure plate 3 laminates the glass and partition below.
[0028] It is worth noting that the electro-hydraulic push rod 2, PLC controller 6 and servo motor 76 disclosed in the above embodiments can be freely configured according to the actual application scenario. The electro-hydraulic push rod 2 can choose the DYTZ series electro-hydraulic push rod, the PLC controller 6 can choose the PLC controller 6 with model FX3U-16MR / ES-A, and the servo motor 76 can choose the servo motor 76 with model ECMA-C20604RS. The PLC controller 6 controls the operation of the electro-hydraulic push rod 2 and the servo motor 76 using methods commonly used in the prior art.
[0029] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A laminating device for glass manufacturing, characterized in that: It comprises a frame (1) and a material pushing unit (7); The frame (1) is provided with an electro-hydraulic push rod (2) at its upper end, a pressing plate (3) is slidably connected to the upper end of the frame (1), the telescopic end of the electro-hydraulic push rod (2) is fixedly connected to the upper surface of the pressing plate (3), and a uniformly distributed partition (5) is slidably connected to the middle of the frame (1). Vertical plates (8) are provided at both left and right ends of the pressing plate (3) through rectangular plates, rectangular bars (9) are provided at both left and right ends of the upper partition (5), and U-shaped frames (10) are provided at both left and right ends of the lower partition (5). Upper baffles (11) are provided at the middle of the opposite inner sides of the two vertical plates (8), and the upper baffles (11) are respectively located below the rectangular bars (9), and lower baffles (12) are provided at the lower ends of the oppositely separated surfaces of the two vertical plates (8), and the lower baffles (12) are respectively located below the U-shaped frames (10); Pushing unit (7): arranged at the front end of the frame (1); Wherein: it also includes a PLC controller (6), the PLC controller (6) is arranged at the front end of the frame (1), the input end of the electro-hydraulic push rod (2) is electrically connected to the output end of the PLC controller (6), and the input end of the PLC controller (6) is electrically connected to an external power supply.
2. A laminating device for glass manufacturing according to claim 1, characterized in that: The pushing unit (7) comprises a rack (71) and a pushing assembly (72); the racks (71) are respectively slidably connected to the inside of the slideway at the front end of the frame (1); and a pushing assembly (72) is provided between two laterally corresponding racks (71).
3. A laminating device for glass manufacturing according to claim 2, characterized in that: The pusher assembly (72) comprises a support frame (721), a push plate (722) and a positioning strip (723); the support frame (721) is respectively arranged between two laterally corresponding racks (71); the interior of the support frame (721) is rotatably connected to the push plate (722) via a rotating shaft; the lower surface of the support frame (721) is provided with a positioning strip (723); the positioning strip (723) is respectively arranged in cooperation with adjacent push plates (722).
4. A laminating device for glass manufacturing according to claim 2, characterized in that: The pusher unit (7) further comprises a synchronous shaft (73) and a gear (74); the synchronous shaft (73) is rotatably connected to the left and right ends of the frame (1) through bearings respectively; the outer arc surface of the synchronous shaft (73) is provided with evenly distributed gears (74); the gears (74) are respectively meshed and connected with adjacent racks (71).
5. A laminating device for glass manufacturing according to claim 4, characterized in that: The pushing unit (7) further comprises a belt pulley (75), wherein the belt pulleys (75) are respectively arranged at the upper end of the synchronous shaft (73), and the two belt pulleys (75) are connected by belt transmission.
6. A laminating device for glass manufacturing according to claim 4, characterized in that: The pushing unit (7) further comprises a servo motor (76), wherein the servo motor (76) is arranged at the upper end of the frame (1), the output shaft of the servo motor (76) is fixedly connected to the synchronous shaft (73) on the right side, and the input end of the servo motor (76) is electrically connected to the output end of the PLC controller (6).
7. A laminating device for glass manufacturing according to claim 1, characterized in that: The upper surface of the pressing plate (3) is provided with evenly distributed guide columns (4), and the guide columns (4) are respectively slidably connected to the guide holes at the upper end of the frame (1).
