Semi-automatic film strapping machine

By designing a semi-automatic film bundling machine, the automatic winding and cutting of the film is achieved using ring gears and driving mechanisms, the problems of low manual bundling efficiency and high labor intensity are solved, and efficient and stable film bundling effect is achieved.

CN222202997UActive Publication Date: 2024-12-20XINXIANG DINGFENG PACKAGING MATERIAL CO LTD
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Patent Information

Application Number
CN202420996711.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-20
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing film bundling method is manual operation, which is low in efficiency and high labor intensity, making it difficult to achieve efficient and stable film bundling.

Method used

A semi-automatic film bundling machine is designed, using ring gears and driving mechanisms in the lower box, and the ring gear is driven to rotate through stepper motors, synchronous pulleys and transmission gears, so that the film is wound onto the workpiece layer by layer, and automatic by cutting the saw tooth Cut off.

Benefits of technology

It significantly reduces the intensity of manual labor, improves the efficiency of film bundling, has stable overall structure, simple operation, and improves the efficiency and safety of bundling.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a semi-automatic film strapping machine which comprises a lower box body and a groove hole formed in the surface of the lower box body, a vertical plate is arranged in the lower box body and extends upwards in the groove hole, a rotatable annular gear is arranged on one side of the vertical plate, the annular gear is in a C shape, a film mounting wheel is arranged on the annular gear, and the film mounting wheel is connected with the vertical plate. A thin film on the film mounting wheel extends outwards in the groove hole, a driving mechanism is arranged in the lower box body, and the driving mechanism drives the annular gear to rotate so that the thin film can be wound around the workpiece; when the semi-automatic film strapping machine is used, the labor intensity can be greatly reduced, the film strapping efficiency is improved, and the semi-automatic film strapping machine is stable in overall structure, easy and convenient to operate and suitable for application and popularization.
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Description

Technical Field

[0001] The utility model relates to the technical field of film bundling, in particular to a semi-automatic film bundling machine. Background Art

[0002] In many fields such as medicine, food, workpieces and equipment, products are usually packaged in boxes before leaving the factory for easy collection and transportation.

[0003] However, multiple packaging boxes are rather scattered and not easy to be stacked together for transportation; therefore, people have come up with the idea of ​​bundling multiple scattered products together through film for centralized and large-scale transportation.

[0004] However, in actual use, the current bundling methods are all manual bundling, which is inefficient and labor-intensive for employees, and the effect of this method is not ideal; therefore, it is necessary to design a bundling device that is efficient and reduces labor intensity. Utility Model Content

[0005] The purpose of the utility model is to solve the above problems and provide a semi-automatic film strapping machine which can greatly reduce labor intensity, improve film strapping efficiency, and has a stable overall structure and is easy to operate.

[0006] To achieve the above-mentioned purpose, the technical solution of the utility model is: a semi-automatic film strapping machine, including a lower box body and a groove hole provided on the surface of the lower box body, a vertical plate is provided in the lower box body, the vertical plate extends upward in the groove hole, a rotatable ring gear is provided on one side of the vertical plate, the ring gear is C-shaped, a film loading wheel is provided on the ring gear, the film on the film loading wheel extends outward in the groove hole, and a driving mechanism is provided in the lower box body, and the driving mechanism drives the ring gear to rotate so that the film is wrapped around the workpiece.

[0007] Preferably, a plurality of outer limiting wheels are provided on the outer circumference of the ring gear, a plurality of inner limiting wheels are provided on the inner circumference of the ring gear, and the ring gear rotates between the outer limiting wheels and the inner limiting wheels.

[0008] Preferably, the driving mechanism includes a stepper motor, a synchronous pulley, a synchronous belt and two transmission gears, the two transmission gears are symmetrically arranged on both sides below the ring gear and meshed with the ring gear, the stepper motor and the synchronous pulley are arranged on the other side of the vertical plate, the stepper motor is connected to one of the transmission gears, the synchronous pulley is connected to the other transmission gear, and the stepper motor and the synchronous pulley are connected via a synchronous belt transmission.

[0009] Preferably, an upper cover is further provided on the lower box body, and the upper cover covers the vertical plate.

[0010] Preferably, a gasket is provided on the outer side of the film loading wheel, an adjusting screw is provided on the outer side of the gasket, the adjusting screw is coaxially arranged with the film loading wheel, a spring is provided between the gasket and the adjusting screw, and the spring pushes the gasket to contact the film roll on the film loading wheel.

[0011] Preferably, lifting handles are provided on both sides of the lower box body, and cutting saw teeth are provided at the ends of the slots, and the films are cut by the cutting saw teeth after being bundled.

[0012] The utility model discloses a semi-automatic film strapping machine, comprising a lower box body and a slot hole provided on the surface of the lower box body, a vertical plate provided in the lower box body, the vertical plate extending upward in the slot hole, a rotatable ring gear provided on one side of the vertical plate, the ring gear being C-shaped, a film loading wheel provided on the ring gear, the film on the film loading wheel extending outward in the slot hole, a driving mechanism provided in the lower box body, the driving mechanism driving the ring gear to rotate so that the film is wound onto a workpiece; compared with the prior art, the semi-automatic film strapping machine has the beneficial effects of being able to greatly reduce labor intensity and improve film strapping efficiency when in use, and having a stable overall structure and easy operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The overall structure of the semi-automatic film strapping machine of the utility model is shown in FIG. Figure 1 .

[0014] Figure 2 The overall structure of the semi-automatic film strapping machine of the utility model is shown in FIG. Figure 2 .

[0015] Figure 3 The internal structure of the semi-automatic film strapping machine of the utility model is shown in FIG. Figure 1 .

[0016] Figure 4 The internal structure of the semi-automatic film strapping machine of the utility model is shown in FIG. Figure 2 .

[0017] Figure 5 The internal structure of the semi-automatic film strapping machine of the utility model is shown in FIG. Figure 3 .

[0018] Figure 6 The internal structure of the semi-automatic film strapping machine of the utility model is shown in FIG. Figure 4 .

[0019] Figure 7 For this utility model Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0020] Figure 8 For this utility model Figure 3Schematic diagram of the enlarged structure at point B in the middle.

[0021] Fig. 9 This is a schematic diagram of the use status of the semi-automatic film strapping machine of the utility model.

[0022] In the figure: 1. lower box body; 11. lifting handle; 12. slot; 13. stepping motor; 14. synchronous belt; 15. synchronous pulley; 16. cutting saw teeth; 2. vertical plate; 3. upper cover body; 4. ring gear; 41. outer limit wheel; 42. inner limit wheel; 43. transmission gear; 5. film loading wheel; 51. film; 52. gasket; 53. spring; 54. adjusting screw. DETAILED DESCRIPTION

[0023] The utility model is now described in further detail in conjunction with the accompanying drawings. The accompanying drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.

[0024] Please refer to Figure 1-8 A semi-automatic film strapping machine comprises a lower box body 1 and a groove hole 12 is provided on the surface of the lower box body 1, a vertical plate 2 is provided in the lower box body 1, the vertical plate 2 extends upward in the groove hole 12, a rotatable ring gear 4 is provided on one side of the vertical plate 2, the ring gear 4 has a notch, and the overall shape is C-shaped, a film loading wheel 5 is provided on the ring gear 4, a film roll is provided on the film loading wheel 5, a film 51 on the film loading wheel 5 extends outward in the groove hole 12, a driving mechanism is provided in the lower box body 1, and the driving mechanism drives the ring gear 4 to rotate so that the film 51 is wound onto the workpiece.

[0025] When in use, the workpiece to be bundled is supported by hands and placed above the slot 12 at the notch of the ring gear 4. Then the end of the film 51 is first glued to the workpiece, and then the driving mechanism is started. After the driving mechanism is running, it drives the ring gear 4 to rotate. When the ring gear 4 rotates, the film wheel 5 and the film roll rotate accordingly, so that the film 51 is wound around the surface of the workpiece layer by layer. After the film bundling is completed, the film can be cut off. Such use can greatly reduce the labor intensity of manual labor, improve the efficiency of film bundling, and has strong practicality.

[0026] Specifically, the outer circumference of the ring gear 4 is provided with multiple outer limiting wheels 41, and the inner circumference of the ring gear 4 is provided with multiple inner limiting wheels 42, and the ring gear 4 rotates between the outer limiting wheels 41 and the inner limiting wheels 42; that is, the inside and outside of the ring gear 4 are limited by the outer limiting wheels 41 and the inner limiting wheels 42, thereby avoiding the deviation of the ring gear 4 and ensuring stable rotation.

[0027] In this embodiment, the driving mechanism includes a stepper motor 13, a synchronous pulley 15, a synchronous belt 14 and two transmission gears 43. The two transmission gears 43 are symmetrically arranged on both sides below the ring gear 4 and meshed with the ring gear 4. The stepper motor 13 and the synchronous pulley 15 are arranged on the other side of the vertical plate 2. The stepper motor 13 is connected to one of the transmission gears 43, and the synchronous pulley 15 is connected to the other transmission gear 43. The stepper motor 13 and the synchronous pulley 15 are connected to each other through the synchronous belt 14.

[0028] Since the transmission gear 43 is meshed with the ring gear 4, when the stepper motor 13 is running, the synchronous pulley 15 rotates accordingly, and at the same time can drive the transmission gear 43 on the outside of the vertical plate to rotate. After the transmission gear 43 rotates, the ring gear 4 rotates accordingly, so that when the ring gear 4 rotates, the film wheel 5 and the film roll rotate accordingly, thereby winding the film 51 layer by layer onto the surface of the workpiece.

[0029] The lower box body 1 is also provided with an upper cover body 3, which covers the vertical plate 2. After covering, the ring gear 4, the outer limit wheel 41 and the inner limit wheel 42 on the vertical plate 2 are shielded, thereby avoiding damage caused by collision with foreign objects and preventing safety hazards.

[0030] In use, in order to prevent the film loading wheel from deviating, a gasket 52 is provided on the outside of the film loading wheel 5, and an adjusting screw 54 is provided on the outside of the gasket 52. The adjusting screw 54 is coaxially arranged with the film loading wheel 5, and a spring 53 is provided between the gasket 52 and the adjusting screw 54. The spring 53 pushes the gasket 52 to contact the film roll on the film loading wheel 5. After the film roll is sleeved on the film loading wheel 5, the gasket 52 is sleeved on the outside, and then the adjusting screw 54 and the spring 53 are installed. The spring is compressed, and its elastic force will push the gasket 52, so that the gasket contacts the film roll to prevent its deviation, and make the film tight when bundling.

[0031] As a preferred solution, lifting handles 11 are provided on both sides of the lower box body 1 to facilitate the overall movement and lifting of the equipment. The ends of the slots 12 are provided with cutting teeth 16, and the film is cut by the cutting teeth 16 after being bundled, which is highly practical.

[0032] Please refer to the usage status of this semi-automatic film strapping machine Fig. 9 When in use, the workpiece is manually supported and placed in the ring gear 4. After one end of the film is adhered to the workpiece, the stepper motor 13 is started. After the ring gear 4 rotates, the film loading wheel 5 starts to rotate accordingly, thereby bundling the film on the workpiece.

[0033] In this embodiment, before or after use, the notch of the ring gear 4 is always facing outward, so that a workpiece can be placed in the ring gear 4 .

[0034] Based on the above embodiment, a magnetic signal sensor or a turn counter may be further provided on the back of the ring gear 4, and a signal is given to the sensor or the turn counter by the magnet, so as to determine the number of turns and the stop position.

[0035] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.

Claims

1. A semi-automatic film strapping machine, comprising a lower box and a surface of the lower box provided with a slot, wherein the lower box is provided with a vertical plate, characterized in that: The vertical plate extends upward in the groove hole, and a rotatable ring gear is provided on one side of the vertical plate. The ring gear is C-shaped, and a film loading wheel is provided on the ring gear. The film on the film loading wheel extends outward in the groove hole. A driving mechanism is provided in the lower box body, and the driving mechanism drives the ring gear to rotate so that the film is wound onto the workpiece.

2. The semi-automatic film strapping machine according to claim 1, characterized in that: The outer circumference of the ring gear is provided with a plurality of outer limiting wheels, the inner circumference of the ring gear is provided with a plurality of inner limiting wheels, and the ring gear rotates between the outer limiting wheels and the inner limiting wheels.

3. The semi-automatic film strapping machine according to claim 2, characterized in that: The driving mechanism includes a stepper motor, a synchronous pulley, a synchronous belt and two transmission gears. The two transmission gears are symmetrically arranged on both sides below the ring gear and meshed with the ring gear. The stepper motor and the synchronous pulley are arranged on the other side of the vertical plate. The stepper motor is connected to one of the transmission gears, and the synchronous pulley is connected to the other transmission gear. The stepper motor and the synchronous pulley are connected via a synchronous belt transmission.

4. The semi-automatic film strapping machine according to any one of claims 1 to 3, characterized in that: An upper cover is also provided on the lower box body, and the upper cover covers the vertical plate.

5. The semi-automatic film strapping machine according to claim 1, characterized in that: A gasket is arranged on the outer side of the film loading wheel, an adjusting screw is arranged on the outer side of the gasket, the adjusting screw is coaxially arranged with the film loading wheel, a spring is arranged between the gasket and the adjusting screw, and the spring pushes the gasket to contact the film roll on the film loading wheel.

6. The semi-automatic film strapping machine according to claim 1, characterized in that: Both sides of the lower box body are provided with lifting handles, and the ends of the slots are provided with cutting saw teeth, and the films are cut by the cutting saw teeth after being bundled.