Welding wire barreling device matched with welding wire machine

By designing the clamping and compacting mechanism of the welding wire bucket loading device, the welding wire is tightly packaged using the impact force of the support plate, the problem of poor compacting effect during the welding wire bucket loading process in the prior art is solved, ensuring the stability and use effect of the welding wire .

CN222203083UActive Publication Date: 2024-12-20TANGSHAN BAOHANG MASCH MFG CO LTD
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Patent Information

Application Number
CN202421045652.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-20
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing welding wire bucket loading device has poor compaction effect during the bucket loading process, which can easily lead to the welding wire breakage or local deformation, affecting subsequent use.

Method used

设计了一种配套于焊丝机的焊丝装桶装置,包括支撑壳体、支撑板、夹持机构、转动机构和夯实机构,通过夹持螺栓、电机、齿轮和固定弹簧的配合,实现对焊丝的夹持和夯实,利用支撑板的冲击力对焊丝进行紧密包装。

Benefits of technology

It effectively solves the problem of poor compaction effect during the welding wire loading process, ensures that the welding wire does not break or deform during the welding process, and improves the compactness and service life of the welding wire.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222203083U_ABST
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Abstract

The utility model relates to the technical field of welding wire barreling devices, in particular to a welding wire barreling device matched with a welding wire machine, which comprises a supporting shell, a supporting plate, a plurality of supporting openings, a plurality of supporting blocks, a supporting column, a clamping mechanism, a rotating mechanism and a tamping mechanism. The multiple supporting openings are formed in the inner top wall of the supporting shell, the supporting block is arranged on one side of the supporting shell, the supporting columns and the supporting openings are correspondingly and fixedly arranged between the supporting plate and the supporting block, the clamping mechanism is arranged on the supporting disc and used for clamping and fixing a barrel body, and the rotating mechanism is arranged on the supporting block and used for controlling the supporting disc to rotate. And the tamping mechanism is arranged in the supporting shell and used for tamping the welding wires in the barrel body, and through the technical scheme, the problem that in the prior art, the tamping effect is poor in the welding wire barreling process is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding wire barreling devices, in particular to a welding wire barreling device matched with a welding wire machine. Background Art

[0002] Flux-cored welding wire is also called powder-cored welding wire, tubular welding wire. The surface of flux-cored welding wire is the same as that of solid welding wire. It is made of low-carbon steel or alloy steel with good plasticity. Compared with solid welding wire, flux-cored welding wire can be easily designed for various welding materials for different purposes by adjusting the type and proportion of flux-cored additives. Because its alloy composition can be flexibly and conveniently adjusted, many varieties of flux-cored welding wire cannot be smelted and rolled by solid welding wire. At present, after the production of flux-cored welding wire is completed, it needs to be coiled and loaded into the flux-cored welding wire barrel for easy storage and use.

[0003] The existing barrel loading equipment is a circular turntable. The staff places the empty barrel of flux-cored welding wire on the circular turntable. As the circular turntable rotates, the flux-cored welding wire is coiled into the barrel of the flux-cored welding wire.

[0004] In the current barreling device, as the barreling is carried out, the staff needs to intermittently use tools such as wooden sticks to hammer the flux-cored welding wire in the barrel downwards, so as to make the loose flux-cored welding wire denser. This method can easily cause the flux-cored welding wire to break or partially deform, affecting subsequent use. Utility Model Content

[0005] The utility model provides a welding wire barreling device matched with a welding wire machine, which solves the problem of poor compaction effect of welding wire in barreling process in the related technology.

[0006] The technical solution of the utility model is as follows: a welding wire barreling device matched with a welding wire machine, comprising a support shell, a support plate, a support port, a support block, a support disc, a support column, a clamping mechanism, a rotating mechanism and a tamping mechanism;

[0007] The support plate is slidably disposed in the support housing;

[0008] The supporting openings are provided in a plurality, and the plurality of supporting openings are opened on the inner top wall of the supporting shell;

[0009] The support block is arranged on one side of the support shell;

[0010] The support plate is rotatably disposed on the support block;

[0011] The support column is fixedly arranged between the support plate and the support block corresponding to the support opening;

[0012] The clamping mechanism is arranged on the supporting plate and is used to clamp and fix the barrel body;

[0013] The rotating mechanism is arranged on the supporting block and is used to control the supporting plate to rotate;

[0014] The compacting mechanism is arranged in the supporting shell and is used for compacting the welding wire in the barrel.

[0015] Preferably, the clamping mechanism comprises:

[0016] A clamping seat, two of which are fixedly provided on the supporting plate;

[0017] A clamping block, two of which are slidably disposed on the support plate, and the two clamping blocks are respectively located on one side of each of the clamping seats;

[0018] A clamping bolt, wherein the clamping bolt is threadedly provided on the clamping seat;

[0019] Wherein, the clamping bolt is rotatably connected to the clamping block.

[0020] Furthermore, the rotating mechanism comprises:

[0021] A first annular rack, wherein the first annular rack is fixedly disposed on the side wall of the support plate;

[0022] A first gear, the first gear is rotatably disposed on the support block, and the first gear is meshed with the first annular rack;

[0023] A first motor is fixedly disposed on the support block, and an output end of the first motor is fixedly connected to the first gear.

[0024] Furthermore, the compacting mechanism includes:

[0025] A fixing seat, the fixing seat being fixedly arranged on the inner bottom wall of the supporting shell;

[0026] A fixing groove, wherein the fixing groove is provided in plurality, and the plurality of fixing grooves are arranged on the fixing seat;

[0027] A fixing spring, wherein the fixing spring is fixedly arranged between the bottom of the fixing groove and the supporting plate;

[0028] A lifting mechanism is arranged in the support shell and is used to control the support plate to adjust its height.

[0029] Furthermore, the lifting mechanism comprises:

[0030] A driving seat, the driving seat being fixedly disposed on the inner top wall of the supporting shell;

[0031] A driving disk, the driving disks are rotatably arranged on the side walls opposite to each other of the driving seat;

[0032] Wherein, the driving disc is rotatably provided with a rotating shaft at an eccentric position;

[0033] A driving plate, wherein the driving plate is fixedly disposed on the rotating shaft;

[0034] A driving port, the driving port being opened on the supporting plate corresponding to the driving plate;

[0035] A driving column, the driving column is disposed in the driving port, wherein the driving column passes through the driving port;

[0036] A driving mechanism is arranged in the driving seat and is used to control the driving disk to rotate synchronously.

[0037] On the basis of the above scheme, the driving mechanism comprises:

[0038] A first cavity, wherein the first cavity is disposed on the driving seat;

[0039] A driving rod, the driving rod is rotatably disposed in the first cavity, and both ends of the driving rod are respectively fixedly connected to the driving disk;

[0040] A first bevel gear, wherein the first bevel gear is fixedly disposed on the driving rod;

[0041] a second bevel gear, the second bevel gear being rotatably disposed in the first cavity, the second bevel gear being meshed with the first bevel gear;

[0042] The second motor is fixedly arranged on the supporting shell, and the output end of the second motor is fixedly connected to the second bevel gear.

[0043] The working principle and beneficial effects of the utility model are:

[0044] 1. In the present invention, the clamping mechanism is provided to facilitate the movement of the clamping block by the rotation of the clamping bolt, thereby facilitating the clamping and fixing of the barrel body by the movement of the clamping block;

[0045] 2. In the utility model, through the setting of the rotating mechanism, the operation of the first motor can drive the first gear to rotate, and at the same time, the meshing of the first gear and the first annular rack drives the support plate and the barrel body to rotate, so as to facilitate barreling of the welding wire;

[0046] 3. In the utility model, the compacting mechanism is arranged to facilitate the position and angle adjustment of the driving plate by the rotation of the driving disc, and the support plate is lifted by the cooperation of the driving port and the driving column. As the driving disc rotates and the lifting effect ends, the support plate will quickly fall to the fixing seat under the action of the fixing spring, thereby realizing the compaction of the welding wire in the barrel body through the impact force between the support plate and the fixing seat;

[0047] 4. In the utility model, through the setting of the driving mechanism, the operation of the second motor can drive the second bevel gear to rotate, and at the same time, the engagement of the second bevel gear with the first bevel gear drives the driving rod and the driving disk to rotate;

[0048] 5. In the utility model, by arranging the support shell, the support plate, the support port, the support block, the support column, the clamping mechanism, the rotating mechanism and the compacting mechanism, it is convenient to pause the barrel loading after the barrel body rotates for a period of time, and then drive the support plate to impact the fixed seat under the action of the lifting mechanism and the fixed spring, so that the welding wire is compacted in the barrel body by the impact force, which solves the problem of poor compaction effect of the welding wire during the barrel loading process in the related art. BRIEF DESCRIPTION OF THE DRAWINGS

[0049] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0050] Figure 1 It is a schematic diagram of the structure of the utility model;

[0051] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0052] Figure 3 This is a schematic cross-sectional view of the utility model from another perspective;

[0053] Figure 4 It is a schematic diagram of the cross-sectional structure of the compacting mechanism of the utility model.

[0054] In the figure: 1. support shell; 2. support plate; 3. support block; 4. support column; 5. clamping seat; 6. clamping block; 7. clamping bolt; 8. first annular rack; 9. first gear; 10. first motor; 11. fixed seat; 12. fixed spring; 13. drive seat; 14. drive disk; 15. drive plate; 16. drive column; 17. drive rod; 18. first bevel gear; 19. second bevel gear; 20. second motor. DETAILED DESCRIPTION

[0055] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0056] like Figure 1~Figure 4 As shown, this embodiment proposes a welding wire barrel loading device matched with a welding wire machine, including a support shell 1, a support plate 2, a support port, a support block 3, a support disk, a support column 4, a clamping mechanism, a rotating mechanism and a compacting mechanism. The support plate 2 is slidably arranged in the support shell 1, and the support port is provided in multiple numbers, and the multiple support ports are opened on the inner top wall of the support shell 1. The support block 3 is arranged on one side of the support shell 1, and the support disk is rotatably arranged on the support block 3. The support column 4 is fixedly arranged between the support plate 2 and the support block 3 corresponding to the support port. The clamping mechanism is arranged on the support disk for clamping and fixing the barrel body. The rotating mechanism is arranged on the support block 3 for controlling the rotation of the support disk. The compacting mechanism is arranged in the support shell 1 for compacting the welding wire in the barrel body.

[0057] Among them, the clamping mechanism includes a clamping seat 5, a clamping block 6 and a clamping bolt 7. Two clamping seats 5 are fixedly arranged on the support plate, and two clamping blocks 6 are slidably arranged on the support plate. The two clamping blocks 6 are respectively located on one side of each clamping seat 5. The clamping bolt 7 is penetrated and arranged on the clamping seat 5 through threaded fitting, wherein the clamping bolt 7 is rotatably connected with the clamping block 6.

[0058] Specifically, the operator places the barrel body on the support plate, and then rotates the clamping bolt 7, and the clamping block 6 is driven to move by the rotation of the clamping bolt 7, and then the barrel body is clamped and fixed by the movement of the clamping block 6.

[0059] Among them, the rotating mechanism includes a first annular rack 8, a first gear 9 and a first motor 10. The first annular rack 8 is fixedly arranged on the side wall of the support disk, the first gear 9 is rotatably arranged on the support block 3, the first gear 9 is meshed with the first annular rack 8, the first motor 10 is fixedly arranged on the support block 3, and the output end of the first motor 10 is fixedly connected to the first gear 9.

[0060] Specifically, the operator controls the first motor 10 to work, and the work of the first motor 10 can drive the first gear 9 to rotate. At the same time, the engagement of the first gear 9 with the first annular rack 8 drives the support plate and the barrel body to rotate, thereby facilitating the loading of the welding wire into the barrel.

[0061] Among them, the tamping mechanism includes a fixed seat 11, a fixed groove, a fixed spring 12 and a lifting mechanism. The fixed seat 11 is fixedly set on the inner bottom wall of the support shell 1. The fixed groove is set in multiple numbers, and multiple fixed grooves are opened on the fixed seat 11. The fixed spring 12 is fixedly set between the bottom of the fixed groove and the support plate 2. The lifting mechanism is set in the support shell 1, and is used to control the support plate 2 for height adjustment.

[0062] The lifting mechanism includes a driving seat 13, a driving disk 14, a driving plate 15, a driving port, a driving column 16 and a driving mechanism. The driving seat 13 is fixedly arranged on the inner top wall of the supporting shell 1, and the driving disks 14 are rotatably arranged on the opposite side walls of the driving seat 13, wherein the driving disk 14 is rotatably arranged with a rotating shaft at an eccentric position, and the driving plate 15 is fixedly arranged on the rotating shaft. The driving port is opened on the supporting plate 2 corresponding to the driving plate 15, and the driving column 16 is arranged in the driving port, wherein the driving column 16 passes through the driving port, and the driving mechanism is arranged in the driving seat 13, and is used to control the driving disk 14 to rotate synchronously.

[0063] Specifically, the operator controls the driving disk 14 to rotate through the driving mechanism, and at the same time drives the driving plate 15 to adjust the position and angle through the rotation of the driving disk 14, and then drives the support plate 2 to be lifted through the cooperation of the driving port and the driving column 16. As the driving disk 14 rotates after the lifting effect ends, the support plate 2 will quickly fall toward the fixed seat 11 under the action of the fixing spring 12, so that the impact force between the support plate 2 and the fixed seat 11 can realize the compaction of the welding wire in the barrel body.

[0064] Among them, the driving mechanism includes a first cavity, a driving rod 17, a first bevel gear 18, a second bevel gear 19 and a second motor 20. The first cavity is opened on the driving seat 13, the driving rod 17 is rotatably arranged in the first cavity, and the two ends of the driving rod 17 are respectively fixedly connected to the driving disk 14. The first bevel gear 18 is fixedly arranged on the driving rod 17, the second bevel gear 19 is rotatably arranged in the first cavity, the second bevel gear 19 is meshed with the first bevel gear 18, the second motor 20 is fixedly arranged on the supporting shell 1, and the output end of the second motor 20 is fixedly connected to the second bevel gear 19.

[0065] Specifically, the operator controls the second motor 20 to work, and the work of the second motor 20 can drive the second bevel gear 19 to rotate, and at the same time, the engagement of the second bevel gear 19 with the first bevel gear 18 drives the driving rod 17 and the driving disk 14 to rotate.

[0066] In this embodiment, when in use, the operator places the barrel body on the support plate, and then the operator rotates the clamping bolt 7, and the clamping block 6 is driven to move by the rotation of the clamping bolt 7, and then the barrel body is clamped and fixed by the movement of the clamping block 6. At the same time, the operator controls the first motor 10 to work, and the operation of the first motor 10 can drive the first gear 9 to rotate. At the same time, the engagement of the first gear 9 and the first annular rack 8 drives the support plate and the barrel body to rotate, so as to facilitate barreling of the welding wire. After barreling for a period of time, the operator suspends the rotation of the barrel body, and the operator controls the second motor 2 0 works, the work of the second motor 20 can drive the second bevel gear 19 to rotate, and at the same time, the engagement of the second bevel gear 19 with the first bevel gear 18 drives the driving rod 17 and the driving disk 14 to rotate, and the rotation of the driving disk 14 drives the driving plate 15 to adjust the position and angle, and then drives the support plate 2 to be lifted through the cooperation of the driving port and the driving column 16. With the rotation of the driving disk 14, after the lifting effect ends, the support plate 2 will quickly fall to the fixing seat 11 under the action of the fixing spring 12, so that the impact force between the support plate 2 and the fixing seat 11 can realize the compaction of the welding wire in the barrel body.

[0067] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A welding wire barreling device for a welding wire machine, characterized in that: include: A supporting shell (1); A support plate (2), the support plate (2) being slidably arranged in the support shell (1); A support opening, wherein the support opening is provided in plurality, and the plurality of support openings are opened on the inner top wall of the support shell (1); A support block (3), the support block (3) being arranged on one side of the support shell (1); A support plate, the support plate being rotatably disposed on the support block (3); A support column (4), the support column (4) being fixedly arranged between the support plate (2) and the support block (3) corresponding to the support opening; A clamping mechanism, which is arranged on the supporting plate and is used to clamp and fix the barrel body; A rotating mechanism, the rotating mechanism being arranged on the supporting block (3) and being used for controlling the supporting plate to rotate; A tamping mechanism, the tamping mechanism is arranged in the supporting shell (1) and is used to tamping the welding wire in the barrel.

2. A welding wire barreling device for a welding wire machine according to claim 1, characterized in that: The clamping mechanism comprises: A clamping seat (5), two of the clamping seats (5) being fixedly arranged on the support plate; A clamping block (6), wherein two clamping blocks (6) are slidably arranged on the support plate, and the two clamping blocks (6) are respectively located on one side of each clamping seat (5); A clamping bolt (7), the clamping bolt (7) being threadably fitted and penetrating the clamping seat (5); Wherein, the clamping bolt (7) is rotatably connected to the clamping block (6).

3. A welding wire barreling device for a welding wire machine according to claim 2, characterized in that: The rotating mechanism comprises: A first annular rack (8), the first annular rack (8) being fixedly arranged on the side wall of the support plate; a first gear (9), the first gear (9) being rotatably disposed on the support block (3), the first gear (9) being meshed with the first annular rack (8); A first motor (10), wherein the first motor (10) is fixedly arranged on the support block (3), and an output end of the first motor (10) is fixedly connected to the first gear (9).

4. A welding wire barreling device for a welding wire machine according to claim 3, characterized in that: The compacting mechanism comprises: A fixing seat (11), the fixing seat (11) being fixedly arranged on the inner bottom wall of the supporting shell (1); A fixing groove, wherein the fixing groove is provided in plurality, and the plurality of fixing grooves are arranged on the fixing seat (11); A fixing spring (12), the fixing spring (12) being fixedly arranged between the bottom of the fixing groove and the support plate (2); A lifting mechanism, the lifting mechanism is arranged in the support shell (1) and is used to control the support plate (2) to adjust its height.

5. A welding wire barreling device for a welding wire machine according to claim 4, characterized in that: The lifting mechanism comprises: A drive seat (13), the drive seat (13) being fixedly arranged on an inner top wall of the support shell (1); A driving disk (14), the driving disk (14) being rotatably disposed on opposite side walls of the driving seat (13); Wherein, a rotating shaft is rotatably arranged at an eccentric position of the driving disc (14); A driving plate (15), the driving plate (15) being fixedly arranged on the rotating shaft; a driving port, the driving port being opened on the supporting plate (2) corresponding to the driving plate (15); A drive column (16), the drive column (16) being arranged in the drive opening, wherein the drive column (16) passes through the drive opening; A driving mechanism, the driving mechanism is arranged in the driving seat (13) and is used to control the driving disc (14) to rotate synchronously.

6. A welding wire barreling device for a welding wire machine according to claim 5, characterized in that: The driving mechanism comprises: A first cavity, the first cavity being opened on the driving seat (13); a driving rod (17), the driving rod (17) being rotatably disposed in the first cavity, and the two ends of the driving rod (17) being respectively fixedly connected to the driving disk (14); a first bevel gear (18), the first bevel gear (18) being fixedly arranged on the driving rod (17); a second bevel gear (19), the second bevel gear (19) being rotatably disposed in the first cavity, the second bevel gear (19) being meshed with the first bevel gear (18); A second motor (20), wherein the second motor (20) is fixedly arranged on the supporting housing (1), and an output end of the second motor (20) is fixedly connected to the second bevel gear (19).