Profile guide frame for photovoltaic support production

Abstract

The utility model provides a profile guide frame for photovoltaic support production, and belongs to the technical field of machinery. The problems that the height of an existing material guide frame cannot be adjusted, and the distance between material guide plates cannot be adjusted are solved. The profile material guiding frame for photovoltaic support production comprises a conveying assembly, a lifting assembly and a material guiding assembly, and is characterized by further comprising a connecting plate, the conveying assembly is transversely arranged, the lifting assembly is connected to the bottom of the conveying assembly and can drive the conveying assembly to do lifting motion, and the material guiding assembly is connected with the connecting plate. The material guiding assemblies are arranged on the upper portion of one end of the conveying assembly, and the number of the material guiding assemblies is two. The material guiding device has the advantages that the overall height and the distance between the material guiding plates are convenient to adjust, connection with the next procedure is convenient, overall flexibility is high, the application range is wide, and a buffering function is achieved for material guiding of sectional materials.

Description

Technical Field

[0001] The utility model belongs to the field of mechanical technology and relates to a profile guide rack for producing photovoltaic brackets. Background Art

[0002] Photovoltaics is a new type of power generation system that converts solar radiation into electrical energy. It can be directly laid in areas of my country with abundant sunlight resources and on the roofs of residential houses. With the increase in demand, the production of photovoltaics has been industrialized.

[0003] When photovoltaic panels are installed and used, they need to be supported by photovoltaic brackets. The profiles used in the production of photovoltaic brackets are generally made by using a forming machine to process raw materials such as aluminum alloy and stainless steel. After the profiles are formed, they need to be supported by guide racks to prevent longer profiles from bending under their own gravity due to lack of support. However, the existing guide racks cannot adjust the height and cannot flexibly match production lines of different heights, which affects the transportation of profiles. In addition, the distance between the guide plates of the existing guide racks is fixed and cannot be adjusted, and is not suitable for profiles of different sizes. Utility Model Content

[0004] The purpose of the utility model is to provide a profile guide rack for photovoltaic bracket production which is easy to adjust in view of the above-mentioned problems existing in the prior art.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A profile guide rack for photovoltaic bracket production, comprising a conveying component, a lifting component and a material guide component, characterized in that it also includes a connecting plate, the conveying component is arranged horizontally, the lifting component is connected to the bottom of the conveying component and the lifting component can drive the conveying component to perform lifting and lowering movements, the material guide component is arranged at the upper part of one end of the conveying component, the number of the material guide components is two, the two material guide components are symmetrically connected on both sides of the conveying component and the distance between the two material guide components is adjustable, the connecting plate is arranged at the other end of the conveying component and the connecting plate can swing relative to the conveying component.

[0007] The profile guide rack for photovoltaic bracket production is used to support the formed profiles and convey them to the subsequent process, so as to prevent longer profiles from bending under their own gravity due to lack of support; the conveying component is used to support the profiles and drive the profiles to be conveyed to the subsequent process, and the two guide components are used to guide and correct the direction of the profiles, so as to prevent the profiles from being skewed, misaligned, stuck, etc. during the conveying process. The spacing between the two guide components is adjustable, which can be flexibly used to guide profiles of different specifications, so that the profiles can be conveyed to the subsequent process more smoothly and accurately, thereby improving the overall flexibility and adaptability. The lifting and lowering adjustment of the conveying component is realized through the setting of the lifting component to adapt to production lines of different heights. The connecting plate is set to connect other equipment, and the connecting plate can swing flexibly, so that the guide rack can be seamlessly connected with the production equipment of the subsequent process, thereby reducing the jamming or separation of the profiles from the production line during the transportation process, thereby improving the working efficiency and continuity of the overall production line.

[0008] In the above-mentioned profile guide frame for photovoltaic bracket production, the conveying assembly includes a support frame, a conveying roller and a motor. The above-mentioned material guide assembly is close to the front end of the support frame, and the above-mentioned connecting plate is located at the end of the support frame. Both ends of the conveying roller are rotatably connected with both sides of the support frame through bearings. The number of the conveying rollers is several, and the several conveying rollers are arranged in sequence from the front end to the end of the support frame. The motor is connected to the outside of the support frame and the motor is transmission-connected to the conveying roller located at the front end of the support frame.

[0009] The profile enters the guide frame from the front end of the support frame. The profile first contacts the conveying roller at the front end of the support frame. The motor drives the conveying roller to rotate, driving the profile to be conveyed toward the end of the support frame and the guide assembly corrects and guides the profile. The profile contacts and rotates the subsequent conveying rollers, thereby achieving smooth and continuous conveying of the profile and reducing conveying resistance and wear.

[0010] In the above-mentioned profile guide rack for photovoltaic bracket production, the material guide assembly includes a material guide plate and an adjustment unit. The adjustment unit is penetrated through the side of the support frame and the two are movably connected by a thread. The material guide plate is arc-shaped. The inner end of the material guide plate is fixedly connected to the adjustment unit and can be translated relative to the side of the support frame under the drive of the adjustment unit. The outer end of the material guide plate extends out of the front end of the support frame.

[0011] The adjustment unit is used to adjust the position of the guide plate. The adjustment unit is threadedly connected to the side of the support frame. The distance between the two guide plates of the chain is changed by rotating the adjustment units in the two guide assemblies, so that it is flexibly applicable to effectively guide profiles of different specifications. The arc-shaped structure of the guide plate helps to better guide and correct the profile. The profile is not easy to get stuck when contacting the guide plate. The outer end spacing of the two guide plates is greater than the inner end spacing, which also facilitates the profile to pass through between the two guide plates.

[0012] In the above-mentioned profile guide rack for photovoltaic bracket production, the adjustment unit includes an adjusting cylinder, a handwheel, a damping rod and a spring. The outer side of the adjusting cylinder has a thread and the adjusting cylinder is threadedly connected to the side of the support frame. The handwheel is fixedly connected to the outer end of the adjusting cylinder. The inner end of the damping rod is embedded in the inner end of the adjusting cylinder and the two are slidably connected. The spring is embedded in the inner end of the adjusting cylinder and the two ends of the spring are respectively connected to the inner end of the damping rod and the adjusting cylinder. The above-mentioned guide plate is fixedly connected to the outer end of the damping rod.

[0013] The operator can rotate the adjustment cylinder by turning the hand wheel, so that the adjustment cylinder drives the guide plate to move, which is easy to operate. The damping rod and the spring play a buffering role. When the profile contacts the guide plate, it may cause extrusion to the guide plate. The extrusion force on the guide plate is transmitted by the damping rod and converted into spring compression deformation, so that the profile can be smoothly conveyed and is not easy to be stuck at the guide plate, avoiding damage to the profile by the guide plate. When the profile is completely separated from the guide plate, the restoring force of the spring makes the guide plate return to the set position to ensure the continuous and accurate material guiding.

[0014] In the above-mentioned profile guide rack for photovoltaic support production, the lifting assembly includes four hydraulic rods, which are distributed in a rectangular array at the bottom of the support frame and the ends of the hydraulic rods are fixedly connected to the support frame.

[0015] The four hydraulic rods provide balanced and stable support for the conveying assembly. At the same time, the four hydraulic rods can be controlled to extend and retract synchronously through an external controller to achieve the lifting and lowering of the conveying assembly, so that the material guide rack can adapt to the requirements of production lines at different heights, improve flexibility and scope of application, and is simple to operate and convenient to adjust.

[0016] In the above-mentioned profile guide rack for photovoltaic bracket production, both sides of one end of the connecting plate are hinged at both sides of the support frame and a torsion spring is provided at the hinge.

[0017] This structure makes the angle of the connecting plate adjustable, and the operator can swing the connecting plate to the desired position and stop it at that position, which is convenient for flexible connection with the production equipment of the subsequent process and adapting to different production needs.

[0018] In the above-mentioned profile guide rack for photovoltaic bracket production, the support frame is a U-shaped structure composed of two side plates and a bottom plate, the hydraulic rod is connected to the bottom plate, and the conveying rollers, adjustment cylinder, motor, and connecting plate are all connected to the side plates.

[0019] The U-shaped support frame provides stable load-bearing capacity, the bottom plate ensures the balance of the overall structure during the lifting process, and the side plates ensure the connection stability of the conveying rollers, adjustment cylinders, motors and connecting plates, thereby ensuring the normal operation of each component.

[0020] In the above-mentioned profile guide rack for photovoltaic bracket production, the side plate is provided with a through threaded hole, the threaded hole matches the adjustment tube and the two are threadedly connected.

[0021] The setting of the threaded hole facilitates the connection between the adjustment cylinder and the side plate. The threaded connection has high stability, and the operator can rotate the adjustment cylinder by turning the hand wheel. The rotation of the adjustment cylinder relative to the threaded hole can be converted into axial movement, thereby driving the movement of the guide plate.

[0022] Compared with the prior art, the height of the profile guide rack for photovoltaic bracket production is adjustable, which can adapt to production lines of different heights. The spacing between the two guide plates is adjustable, which can be used for correction and guidance of profiles of different specifications to avoid profile deflection and misalignment. The angle of the connecting plate is adjustable to adapt to the height difference of the subsequent process production equipment, thereby achieving seamless connection with the subsequent process production equipment and the continuity of the production line. The overall operation is convenient, the flexibility is high, and the application range is wide. The setting of the damping rod and the spring enables the profile to have a buffering function when it contacts the guide plate, thereby avoiding jamming or damage of the profile, thereby ensuring the stability of the production process and the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a three-dimensional structural diagram of the profile guide rack used in the production of photovoltaic brackets;

[0024] Figure 2 This is a top view of the structural diagram of the profile guide rack used in the production of the photovoltaic bracket;

[0025] Figure 3 It is a partial cross-sectional view of the material guide assembly in the profile guide rack used in the production of photovoltaic brackets.

[0026] In the figure, 1. support frame; 2. motor; 3. hand wheel; 4. damping rod; 5. guide plate; 6. connecting tube; 7. conveying roller; 8. connecting plate; 9. hydraulic rod; 10. threaded hole; 11. spring. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] It should be noted that when a component is referred to as being "mounted on" another component, it may be directly mounted on the other component or there may be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a central component at the same time. When a component is considered to be "fixed to" another component, it may be directly fixed on the other component or there may be a central component at the same time.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "or / and" used herein includes any and all combinations of one or more related listed items.

[0030] like Figure 1 —3, the profile guide rack for the production of photovoltaic brackets includes a conveying component, a lifting component and a material guide component, and is characterized in that it also includes a connecting plate 8, the conveying component is arranged horizontally, the lifting component is connected to the bottom of the conveying component and the lifting component can drive the conveying component to perform lifting and lowering movements, the material guide component is arranged at the upper part of one end of the conveying component, the number of the material guide components is two, the two material guide components are symmetrically connected on both sides of the conveying component and the distance between the two material guide components is adjustable, the connecting plate 8 is arranged at the other end of the conveying component and the connecting plate 8 can swing relative to the conveying component.

[0031] The conveying assembly includes a support frame 1, a conveying roller 7 and a motor 2. The material guiding assembly is close to the front end of the support frame 1, and the connecting plate 8 is located at the end of the support frame 1. Both ends of the conveying roller 7 are rotatably connected to both sides of the support frame 1 through bearings. There are several conveying rollers 7, and the several conveying rollers 7 are arranged in sequence from the front end to the end of the support frame 1. The motor 2 is connected to the outside of the support frame 1 and the motor 2 is transmission-connected to the conveying roller 7 located at the front end of the support frame 1.

[0032] The material guide assembly includes a material guide plate 5 and an adjustment unit. The adjustment unit is penetrated at the side of the support frame 1 and the two are movably connected by a thread. The material guide plate 5 is arc-shaped. The inner end of the material guide plate 5 is fixedly connected to the adjustment unit and driven by the adjustment unit. The material guide plate 5 can translate relative to the side of the support frame 1. The outer end of the material guide plate 5 extends out from the front end of the support frame 1.

[0033] The adjusting unit includes an adjusting cylinder 6, a handwheel 3, a damping rod 4 and a spring 11. The outer side of the adjusting cylinder 6 has a thread and the adjusting cylinder 6 is threadedly connected to the side of the support frame 1. The handwheel 3 is fixedly connected to the outer end of the adjusting cylinder 6. The inner end of the damping rod 4 is embedded in the inner end of the adjusting cylinder 6 and the two are slidably connected. The spring 11 is embedded in the inner end of the adjusting cylinder 6 and the two ends of the spring 11 are respectively connected to the inner end of the damping rod 4 and the adjusting cylinder 6. The above-mentioned material guide plate 5 is fixedly connected to the outer end of the damping rod 4.

[0034] The lifting assembly includes four hydraulic rods 9 , which are distributed in a rectangular array at the bottom of the support frame 1 and the ends of the hydraulic rods 9 are fixedly connected to the support frame 1 .

[0035] Both sides of one end of the connection plate 8 are hinged to both sides of the support frame 1 and a torsion spring is provided at the hinged position.

[0036] The support frame 1 is a U-shaped structure consisting of two side plates and a bottom plate. The hydraulic rod 9 is connected to the bottom plate, and the conveying roller 7, the adjusting cylinder 6, the motor 2, and the connecting plate 8 are all connected to the side plates.

[0037] The side plate is provided with a threaded hole 10 which penetrates therethrough. The threaded hole 10 matches the adjusting cylinder 6 and the two are threadedly connected.

[0038] The profile guide rack for photovoltaic bracket production is used to support the formed profiles and convey them to the subsequent process, so as to prevent longer profiles from bending under their own gravity due to lack of support; the conveying component is used to support the profiles and drive the profiles to be conveyed to the subsequent process, and the two guide components are used to guide and correct the direction of the profiles, so as to avoid problems such as deflection, dislocation, and jamming of the profiles during transportation, and the spacing between the two guide components is adjustable, which can be flexibly used to guide profiles of different specifications, so that the profiles can be conveyed to the subsequent process more smoothly and accurately, thereby improving the overall flexibility and adaptability, and the lifting and lowering adjustment of the conveying component can be achieved through the setting of the lifting component to adapt to production lines of different heights, and other equipment can be connected through the setting of the connecting plate 8, and the connecting plate 8 can swing flexibly, so that the guide rack can be seamlessly connected with the production equipment of the subsequent process, thereby reducing the jamming or separation of the profiles from the production line during transportation, thereby improving the working efficiency and continuity of the overall production line.

[0039] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0040] Those skilled in the art should recognize that the above embodiments are only used to illustrate the present invention and are not intended to limit the present invention. As long as they are within the spirit of the present invention, appropriate changes and modifications to the above embodiments are within the scope of protection required by the present invention.

Claims

1. A profile guide rack for photovoltaic bracket production, comprising a conveying component, a lifting component and a guide component, It is characterized in that It also includes a connecting plate. The conveying component is arranged horizontally. The lifting component is connected to the bottom of the conveying component and can drive the conveying component to perform lifting and lowering movements. The material guide component is arranged at the upper part of one end of the conveying component. There are two material guide components. The two material guide components are symmetrically connected on both sides of the conveying component and the distance between the two material guide components is adjustable. The connecting plate is arranged at the other end of the conveying component and can swing relative to the conveying component.

2. The profile guide rack for photovoltaic bracket production according to claim 1, It is characterized in that The conveying assembly includes a support frame, a conveying roller and a motor. The material guiding assembly is close to the front end of the support frame, the connecting plate is located at the end of the support frame, both ends of the conveying roller are rotatably connected to the two sides of the support frame through bearings, the number of the conveying rollers is several, and the several conveying rollers are arranged in sequence from the front end to the end of the support frame, the motor is connected to the outside of the support frame and the motor is drivingly connected to the conveying roller located at the front end of the support frame.

3. The profile guide rack for photovoltaic bracket production according to claim 2, It is characterized in that The material guide assembly includes a material guide plate and an adjustment unit. The adjustment unit is penetrated through the side of the support frame and the two are movably connected by a thread. The material guide plate is arc-shaped. The inner end of the material guide plate is fixedly connected to the adjustment unit and can be translated relative to the side of the support frame under the drive of the adjustment unit. The outer end of the material guide plate extends out of the front end of the support frame.

4. The profile guide rack for photovoltaic bracket production according to claim 3, It is characterized in that The adjusting unit includes an adjusting cylinder, a handwheel, a damping rod and a spring. The outer side of the adjusting cylinder has a thread and the adjusting cylinder is threadedly connected to the side of the support frame. The handwheel is fixedly connected to the outer end of the adjusting cylinder. The inner end of the damping rod is embedded in the inner end of the adjusting cylinder and the two are slidably connected. The spring is embedded in the inner end of the adjusting cylinder and the two ends of the spring are respectively connected to the inner end of the damping rod and the adjusting cylinder. The above-mentioned material guide plate is fixedly connected to the outer end of the damping rod.

5. The profile guide rack for photovoltaic bracket production according to claim 4, It is characterized in that The lifting assembly comprises four hydraulic rods, which are distributed in a rectangular array at the bottom of the support frame and the ends of the hydraulic rods are fixedly connected to the support frame.

6. The profile guide rack for photovoltaic bracket production according to claim 5, It is characterized in that Both sides of one end of the connecting plate are hinged at both sides of the supporting frame, and a torsion spring is provided at the hinged position.

7. The profile guide rack for photovoltaic bracket production according to claim 6, It is characterized in that The support frame is a U-shaped structure consisting of two side plates and a bottom plate. The hydraulic rod is connected to the bottom plate, and the conveying roller, the adjusting cylinder, the motor and the connecting plate are all connected to the side plates.

8. The profile guide rack for photovoltaic bracket production according to claim 7, It is characterized in that The side plate is provided with a threaded hole which penetrates therethrough. The threaded hole matches the adjusting cylinder and the two are threadedly connected.

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