Automatic rolling and full-inspection table top for roll materials
By designing the automatic winding full inspection desktop, the coil is quickly fixed by using motors and electric push rods, combined with adjustment components and alarms, the wrinkles, vacant gaps and dirt problems during the winding process of coil materials are solved, improving the quality of the finished product and simplifying the Operation process.
Patent Information
- Application Number
- CN202420998652.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-10
AI Technical Summary
During the rolling process of existing rolls, wrinkles or vacant gaps are easily formed, and the surface is difficult to remove dirt after rolling, which affects the quality of the finished product. It is laborious and time-consuming to remove the coil manually after winding, and the rolls are easily stacked. fold.
A fully inspected tabletop for automatic winding of materials is designed, and the winding roller is driven by a motor drive to rotate through a motor. The coil is quickly fixed by using electric push rods and limit rods, and adjustment components and alarms are set to adjust the thickness of materials and organize and fold. Achieve automatic roll collection and finished product reminders.
The roll is smooth and clean and the surface of the roll is clean, reducing the labor and time of manual operation, improving the quality of the finished product, and reminding users to organize the roll in time through an alarm to avoid folding.
Smart Images
Figure CN222204198U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coiled material winding, in particular to a full-inspection desktop for automatic coiled material winding. Background Art
[0002] my country has been producing polymer rolls since the 1980s. Synthetic polymer rolls are high-grade rolls that generally use a single-layer waterproof system. They are suitable for waterproof projects that require high waterproof levels and are inconvenient to repair and construct. At present, due to the difference between the winding speed of the winding rollers of most winders and the discharge speed of waterproof rolls, wrinkles or gaps may sometimes form after the waterproof rolls are wound onto the winding rollers, which affects the subsequent use of the waterproof rolls. In addition, various dirt easily falls on the surface of the waterproof rolls during the winding process, which is difficult to remove and affects the winding quality.
[0003] In this regard, the Chinese utility model patent with the authorization announcement number CN210504919U discloses an automatic coil winding device, including a bracket, an operating table, a support frame and a winding roller, wherein the upper part of the bracket is provided with an operating table, the upper left part of the operating table is provided with a fixed seat, the upper part of the fixed seat is provided with a second motor, the right side of the second motor is provided with a fixed frame, the right side of the fixed frame is provided with a winding roller, the winding roller is threadedly connected with the rotor of the second motor, and the right side of the winding roller is provided with a bracket, the automatic coil winding device clamps the coil by the guide wheel provided inside the extension device, extends the coil, keeps the coil flat, avoids the formation of wrinkles or empty gaps in the coil during the winding process, the coil is transmitted to the dust removal roller through the extension device, and the impurities and dust on both sides of the coil are adsorbed by the dust removal roller to ensure the cleanliness of the surface of the coil, the distance between the dust removal rollers can be adjusted by the driver, and the adjustment is made according to the thickness of the coil, and the coil can be flattened at the same time;
[0004] After the winding work is completed, the existing device needs to manually remove the coil from the winding machine, which is quite laborious and takes a lot of time to install and disassemble. In addition, during the winding process, the coils are easily stacked and cause winding folding, which affects the effect of the finished product. For this reason, we propose an automatic coil winding and full inspection desktop to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a full-inspection table for automatic coiling of coiled materials to solve the problems raised in the above-mentioned background technology.
[0006] A full inspection table for automatic coil winding includes a full inspection table, a side wall of the top of the full inspection table is fixedly connected to a vertical rod, the other side wall of the top of the full inspection table is fixedly connected to a support rod, the support rod and the top wall of the vertical rod are fixedly connected to a top rod, the support rod and the vertical rod are symmetrically arranged in two groups, one support rod side wall is fixedly connected to a support shell, and the other support rod side wall is fixedly connected to a fixed shell;
[0007] A motor is fixedly installed on the inner wall of the support shell, a rotating shaft is installed on the output end of the motor side, the side end of the rotating shaft movably penetrates the support rod and extends outward, the side end of the rotating shaft is fixedly connected to a support plate, a plug rod is fixedly connected to the side wall of the support plate, an electric push rod is fixedly installed in the fixed shell, the side output end of the electric push rod movably penetrates the support rod and extends outward, the side end of the electric push rod is fixedly connected to a limit rod, and a winding roller is arranged at the interval of the support rod;
[0008] A top plate is fixedly connected to the middle of the top rod, a protective shell is fixedly connected to the bottom wall of the top plate, a fixed rod is fixedly connected to the bottom side of the top plate, a supporting roller is installed in the middle of the fixed rod, an adjusting component is arranged in the protective shell, a mounting shell is arranged at the bottom of the adjusting component, an alarm is fixedly installed on the top surface of the mounting shell, a pressure plate is arranged in the mounting shell, and the pressure plate is arranged directly above the supporting roller.
[0009] Preferably, a plurality of screw holes are provided on the top of the top plate, and the adjusting assembly contains a screw rod, a lifting plate and a spring. The bottom end of the screw rod is rotatably connected to the screw hole, and the top end of the screw rod is fixedly connected to a handle.
[0010] Preferably, the lifting plate is placed in the protective shell, the top wall of the lifting plate is fixedly connected with multiple sets of gaskets, the bottom end of the screw rod movably abuts against the gasket, the bottom wall of the lifting plate is fixedly connected with multiple sets of adjustment rods, and the bottom end of the adjustment rod movably penetrates the protective shell and extends downward.
[0011] Preferably, the bottom end of the adjusting rod is fixedly connected to the top wall of the protective shell, the adjusting rod is movably sleeved with a spring, the top end of the spring is fixedly connected to the lifting plate, and the bottom end of the spring is fixedly connected to the bottom wall of the protective shell.
[0012] Preferably, a plurality of control keys are fixedly mounted on the outer wall of the support shell, a limiting groove is arranged on the inner wall of the mounting shell, limiting blocks are fixedly connected on both sides of the pressure plate, and the side ends of the limiting blocks are movably clamped in the limiting grooves.
[0013] Preferably, one side wall of the winding roller is provided with an insertion hole, in which an insertion rod is movably inserted, and the other side wall of the winding roller is provided with a limiting hole, in which a limiting rod is movably inserted, and the cross section of the limiting rod is a T-shaped structure.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model inserts the coil on the winding roller to facilitate subsequent winding use, inserts the insertion hole provided on one side of the winding roller into the insertion rod on the support plate, and then inserts the limiting rod into the limiting hole provided on the other side of the winding roller, and by starting the electric push rod, the output end of the electric push rod pushes the side end of the limiting rod to be inserted into the limiting hole, so as to complete the rapid fixation of the coil. By starting the motor, the motor drives the rotating shaft to rotate, and the rotating shaft drives the winding roller to rotate through the support plate, and the winding roller drives the coil to rotate to store the coil. When in use, the coil is placed on the support roller for support and transportation. The alarm is adjusted by providing an adjustment component. The user turns the handle, the handle drives the screw to rotate, the screw rotates and moves downward, the screw abuts the gasket and pushes the lifting plate downward, the lifting plate moves downward and pushes the adjusting rod downward, the adjusting rod pushes the mounting shell downward, the mounting shell pushes the pressing plate downward until the bottom wall of the pressing plate abuts on the coiled material. When the coiled material is folded and the thickness increases, the pressing plate is pushed upward, the top wall of the pressing plate abuts on the alarm, generating an alarm, reminding the user to sort it out in time, which is more user-friendly and makes the coiled material winding product have a better effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the internal side view of the support shell and the fixed shell in the utility model;
[0018] Figure 3 It is a side view structural diagram of the working shell and the installation shell in the utility model;
[0019] Figure 4 It is a schematic diagram of the internal side view of the working shell in the utility model.
[0020] In the figure: 1. full inspection desktop; 2. vertical rod; 3. support rod; 301. top rod; 4. support shell; 401. control key; 5. motor; 501. shaft; 6. support plate; 601. plug rod; 7. fixed shell; 8. electric push rod; 801. limit rod; 9. winding roller; 901. jack; 902. limit hole; 10. top plate; 101. screw hole; 11. fixed rod; 12. support roller; 13. protective shell; 14. adjustment component; 141. screw rod; 142. handle; 143. lifting plate; 144. gasket; 145. adjustment rod; 146. spring; 15. mounting shell; 151. limit slot; 16. alarm; 17. pressure plate; 171. limit block. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Embodiment 1:
[0023] See also Figure 1-2 The utility model provides a technical solution: a full inspection table for automatic coil winding, comprising a full inspection table 1, a vertical rod 2 is fixedly connected to one side wall of the top of the full inspection table 1, a support rod 3 is fixedly connected to the other side wall of the top of the full inspection table 1, the support rod 3 and the top wall of the vertical rod 2 are fixedly connected to a top rod 301, the support rod 3 and the vertical rod 2 are symmetrically arranged in two groups, one side wall of the support rod 3 is fixedly connected to a support shell 4, and the other side wall of the support rod 3 is fixedly connected to a fixed shell 7;
[0024] It should be noted that a motor 5 is fixedly installed on the inner wall of the support shell 4, a rotating shaft 501 is installed on the side output end of the motor 5, the side end of the rotating shaft 501 movably penetrates the support rod 3 and extends outward, the side end of the rotating shaft 501 is fixedly connected to a support plate 6, and a plug 601 is fixedly connected to the side wall of the support plate 6, an electric push rod 8 is fixedly installed in the fixed shell 7, the side output end of the electric push rod 8 movably penetrates the support rod 3 and extends outward, the side end of the electric push rod 8 is fixedly connected to a limiting rod 801, and a winding roller 9 is provided at the interval of the support rod 3;
[0025] It should be noted that a top plate 10 is fixedly connected to the middle part of the top rod 301, a protective shell 13 is fixedly connected to the bottom wall of the top plate 10, a fixed rod 11 is fixedly connected to the bottom side of the top plate 10, a support roller 12 is installed in the middle part of the fixed rod 11, an adjusting component 14 is arranged in the protective shell 13, a mounting shell 15 is arranged at the bottom of the adjusting component 14, an alarm 16 is fixedly installed on the top surface of the mounting shell 15, a pressure plate 17 is arranged in the mounting shell 15, and the pressure plate 17 is arranged directly above the support roller 12.
[0026] Embodiment 2:
[0027] See also Figure 3 and Figure 4 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment;
[0028] Specifically, a plurality of control keys 401 are fixedly installed on the outer wall of the support shell 4, a limiting groove 151 is set on the inner wall of the installation shell 15, and limiting blocks 171 are fixedly connected on both sides of the pressure plate 17. The side ends of the limiting blocks 171 are movably connected in the limiting groove 151. By plugging the socket 901 opened on one side of the winding roller 9 into the plug rod 601 on the support plate 6, and then plugging the limiting rod 801 into the limiting hole 902 opened on the other side of the winding roller 9, the electric push rod 8 is started, and the output end of the electric push rod 8 pushes the side end of the limiting rod 801 to be plugged into the limiting hole 902, thereby completing the rapid fixation of the coil, making it easy to quickly install the coil.
[0029] It should be noted that a plug hole 901 is provided on one side wall of the winding roller 9, and an insertion rod 601 is movably inserted in the plug hole 901. A limiting hole 902 is provided on the other side wall of the winding roller 9, and a limiting rod 801 is movably inserted in the limiting hole 902, and the cross-section of the limiting rod 801 is a T-shaped structure.
[0030] It should be noted that a plurality of screw holes 101 are provided on the top of the top plate 10 , and the adjusting assembly 14 contains a screw rod 141 , a lifting plate 143 and a spring 146 . The bottom end of the screw rod 141 is rotatably connected to the screw hole 101 , and the top end of the screw rod 141 is fixedly connected to a handle 142 .
[0031] In addition, the lifting plate 143 is placed in the protective shell 13, and the top wall of the lifting plate 143 is fixedly connected with multiple sets of gaskets 144. The bottom end of the screw 141 movably abuts against the gasket 144. The bottom wall of the lifting plate 143 is fixedly connected with multiple sets of adjusting rods 145. The bottom end of the adjusting rod 145 movably passes through the protective shell 13 and extends downward.
[0032] Specifically, the bottom end of the adjusting rod 145 is fixedly connected to the top wall of the protective shell 13, and the adjusting rod 145 is movably sleeved with a spring 146. The top end of the spring 146 is fixedly connected to the lifting plate 143, and the bottom end of the spring 146 is fixedly connected to the bottom wall of the protective shell 13. When in use, the alarm 16 is adjusted by providing the adjusting component 14, and the user rotates the handle 142, and the handle 142 drives the screw 141 to rotate, and the screw 141 rotates and moves downward, and the screw 141 abuts against the gasket 144 to push the lifting plate 143 downward, and the lifting plate 143 moves downward to push the adjusting rod 145 to move downward, and the adjusting rod 145 pushes the mounting shell 15 to move downward, and the mounting shell 15 pushes the pressing plate 17 downward until the bottom wall of the pressing plate 17 abuts on the coil. When the coil is folded and the thickness increases, the pressing plate 17 is pushed upward, and the top wall of the pressing plate 17 abuts on the alarm 16, generating an alarm to remind the user to sort it out in time.
[0033] Embodiment 3:
[0034] See also Figures 1 to 4 , which is the third embodiment of the utility model, and this embodiment is based on the above two embodiments;
[0035] When the utility model is in use, the coil is plugged into the winding roller 9 for subsequent winding. The plug hole 901 opened on one side of the winding roller 9 is plugged into the plug rod 601 on the support plate 6, and then the limiting rod 801 is plugged into the limiting hole 902 opened on the other side of the winding roller 9. By starting the electric push rod 8, the output end of the electric push rod 8 pushes the side end of the limiting rod 801 to be plugged into the limiting hole 902, thereby completing the rapid fixation of the coil. By starting the motor 5, the motor 5 drives the rotating shaft 501 to rotate, and the rotating shaft 501 drives the winding roller 9 to rotate through the support plate 6. The winding roller 9 drives the coil to rotate to store the coil. When in use, the coil is placed on the support roller 12 for support and transportation. By setting There is an adjustment component 14 to adjust the alarm 16. The user turns the handle 142, and the handle 142 drives the screw 141 to rotate. The screw 141 rotates and moves downward. The screw 141 abuts the gasket 144 and pushes the lifting plate 143 downward. The lifting plate 143 moves downward and pushes the adjustment rod 145 to move downward. The adjustment rod 145 pushes the mounting shell 15 to move downward, and the mounting shell 15 pushes the pressing plate 17 downward until the bottom wall of the pressing plate 17 abuts on the coil. When the coil is folded and the thickness increases, the pressing plate 17 is pushed upward, and the top wall of the pressing plate 17 abuts on the alarm 16, generating an alarm to remind the user to sort it out in time, which is more humane and makes the coil winding product have a better effect.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A full inspection table for automatic coil winding, comprising a full inspection table (1), characterized in that: A vertical rod (2) is fixedly connected to one side wall of the top of the full inspection table (1), a support rod (3) is fixedly connected to the other side wall of the top of the full inspection table (1), the support rod (3) and the top wall of the vertical rod (2) are fixedly connected to a top rod (301), the support rod (3) and the vertical rod (2) are symmetrically arranged in two groups, one of which is fixedly connected to a support shell (4) on the side wall of the support rod (3), and the other is fixedly connected to a fixed shell (7) on the side wall of the support rod (3); A motor (5) is fixedly mounted on the inner wall of the support shell (4), a rotating shaft (501) is mounted on the side output end of the motor (5), the side end of the rotating shaft (501) movably penetrates the support rod (3) and extends outwards, the side end of the rotating shaft (501) is fixedly connected to a support plate (6), the side wall of the support plate (6) is fixedly connected to an insertion rod (601), an electric push rod (8) is fixedly mounted in the fixed shell (7), the side output end of the electric push rod (8) movably penetrates the support rod (3) and extends outwards, the side end of the electric push rod (8) is fixedly connected to a limiting rod (801), and a winding roller (9) is arranged at the interval of the support rod (3); The middle part of the top rod (301) is fixedly connected to a top plate (10), the bottom wall of the top plate (10) is fixedly connected to a protective shell (13), the bottom side of the top plate (10) is fixedly connected to a fixed rod (11), a support roller (12) is installed in the middle part of the fixed rod (11), an adjustment component (14) is arranged in the protective shell (13), a mounting shell (15) is arranged at the bottom of the adjustment component (14), an alarm (16) is fixedly installed on the top surface of the mounting shell (15), a pressure plate (17) is arranged in the mounting shell (15), and the pressure plate (17) is arranged directly above the support roller (12).
2. The automatic coiling and full inspection table according to claim 1 is characterized by: The outer wall of the support shell (4) is fixedly mounted with a plurality of control keys (401); the inner wall of the mounting shell (15) is provided with a limiting groove (151); both sides of the pressure plate (17) are fixedly connected with limiting blocks (171); and the side ends of the limiting blocks (171) are movably clamped in the limiting grooves (151).
3. The automatic coiling and full inspection table according to claim 1 is characterized by: A plug hole (901) is provided on one side wall of the winding roller (9), and a plug rod (601) is movably inserted into the plug hole (901); a limiting hole (902) is provided on the other side wall of the winding roller (9), and a limiting rod (801) is movably inserted into the limiting hole (902), and the cross section of the limiting rod (801) is a T-shaped structure.
4. The automatic coiling and full inspection table according to claim 1 is characterized by: The top of the top plate (10) is provided with a plurality of screw holes (101), the adjusting assembly (14) comprises a screw rod (141), a lifting plate (143) and a spring (146), the bottom end of the screw rod (141) is rotatably connected to the screw hole (101), and the top end of the screw rod (141) is fixedly connected to a handle (142).
5. The automatic coiling and full inspection table according to claim 4 is characterized by: The lifting plate (143) is placed in the protective shell (13); the top wall of the lifting plate (143) is fixedly connected with a plurality of gaskets (144); the bottom end of the screw rod (141) is movably abutted against the gasket (144); the bottom wall of the lifting plate (143) is fixedly connected with a plurality of adjustment rods (145); the bottom end of the adjustment rod (145) is movably penetrated through the protective shell (13) and extends downward.
6. The automatic coiling and full inspection table according to claim 5, characterized in that: The bottom end of the adjusting rod (145) is fixedly connected to the top wall of the protective shell (13); the adjusting rod (145) is movably sleeved with a spring (146); the top end of the spring (146) is fixedly connected to the lifting plate (143); and the bottom end of the spring (146) is fixedly connected to the bottom wall of the protective shell (13).