Novel steel pipe galvanizing device

By adopting partition and elastic mechanism design in steel pipe galvanizing equipment, the problems of small capacity and complicated operation of traditional devices are solved, and multiple square rectangular pipes are galvanized simultaneously, which improves production efficiency and galvanizing quality, and enhances the Ease of use and protection of the device.

CN222205384UActive Publication Date: 2024-12-20陕西友发钢管有限公司
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Patent Information

Application Number
CN202422720486.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2024-12-20
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The frame design of traditional steel pipe galvanizing devices only supports the simultaneous processing of a small number of square and rectangular tubes, resulting in cumbersome operation process and low production efficiency. In addition, the square and rectangular tubes are prone to collision during the galvanizing process, affecting the uniformity of galvanizing and surface finish.

Method used

A new type of steel pipe galvanizing device was designed, using partition mechanism and elastic mechanism. The partition mechanism divides independent galvanizing space through partition plates and grooves. The elastic mechanism includes guide columns, telescopic springs, connecting frames and elastic nets to ensure square rectangular tubes Float smoothly and avoid collisions, while a detachable lid and sealing plate are provided to improve the ease of use and sealing of the device.

Benefits of technology

It significantly improves the capacity and production efficiency of the galvanized device, ensures the quality of galvanized and the surface finish, avoids the collision of square tubes, and improves the convenience of operation and the convenience of maintenance of the device.

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Abstract

The utility model discloses a novel steel pipe galvanization device, which relates to the technical field of steel pipe galvanization, and has the technical key points that the novel steel pipe galvanization device comprises a base plate, a partition mechanism is arranged on the inner wall of the base plate, an elastic mechanism is arranged at the bottom of the partition mechanism, the partition mechanism comprises a partition plate, a groove is formed in the bottom of the partition plate, and a transverse strip is fixedly mounted on the inner wall of the groove; the partition plates are symmetrically mounted on the left side and the right side of the inner wall of the base plate, the elastic mechanism comprises guide columns fixedly mounted on the left side and the right side of the top of the transverse strip, telescopic springs are arranged on the outer sides of the guide columns, a connecting frame is fixedly mounted at the upper ends of the telescopic springs, an elastic net is fixedly mounted at the bottom of the connecting frame, and the telescopic springs are fixedly mounted between the transverse strip and the connecting frame. The device has the technical effects that the partition mechanism, the elastic mechanism and the feeding pipe are utilized, so that the simultaneous galvanizing operation of a plurality of square and rectangular pipes is realized, the galvanizing efficiency and quality are obviously improved, the steel pipes are prevented from being damaged, and the usability and protectiveness of the device are enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel pipe galvanizing, in particular to a novel steel pipe galvanizing device. Background Art

[0002] Galvanizing is a surface treatment technology that coats a layer of zinc on the surface of metals, alloys or other materials for aesthetic purposes and to prevent rust. It can be divided into hot-dip galvanizing and electro-galvanizing according to the different galvanizing methods. Hot-dip galvanizing has the advantages of uniform coating, strong adhesion and long service life. It is widely used in steel pipe anti-corrosion technology to form galvanized steel pipes. When galvanizing steel pipes, a steel pipe galvanizing device is required. In the traditional steel pipe galvanizing process, the design of the galvanizing machine frame on the steel pipe galvanizing device often limits production efficiency.

[0003] However, the traditional material frame design usually only supports the accommodation and simultaneous processing of a small number of square tubes, for example, only two square tubes can be produced at a time, which results in the square tubes entering the galvanizing machine in sequence or batches during the galvanizing process. Not only is the operation process cumbersome, but it also significantly reduces the overall production efficiency. At the same time, since the square tubes are arranged too compactly in the material frame, they are prone to collision during galvanizing, which not only affects the uniformity and quality of galvanizing, but also has an adverse effect on the surface finish of the square tubes. Therefore, we propose a new type of steel tube galvanizing device. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a new type of steel pipe galvanizing device, which solves the problem that the traditional material frame design limits the galvanizing production efficiency and only supports the simultaneous processing of a small number of square and rectangular tubes, which easily leads to cumbersome operation procedures and affects the galvanizing quality and surface finish.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel steel pipe galvanizing device, comprising a base plate, the inner wall of the base plate is provided with a partition mechanism, and the bottom of the partition mechanism is provided with an elastic mechanism.

[0006] The partition mechanism comprises a partition plate, a groove is provided at the bottom of the partition plate, and a horizontal bar is fixedly installed on the inner wall of the groove.

[0007] Preferably, the partition plates are symmetrically installed on the left and right sides of the inner wall of the base plate.

[0008] Preferably, the elastic mechanism comprises guide columns fixedly mounted on the left and right sides of the top of the horizontal bar, telescopic springs are arranged on the outer sides of the guide columns, a connecting frame is fixedly mounted on the upper end of the telescopic spring, and an elastic net is fixedly mounted on the bottom of the connecting frame.

[0009] Preferably, the telescopic spring is fixedly installed between the horizontal bar and the connecting frame, and the lower end of the telescopic spring is fixedly installed on the top of the horizontal bar.

[0010] Preferably, the connecting frame is in an overall L-shape.

[0011] Preferably, the number of the elastic nets is four, and the elastic nets are formed by interlacing and weaving a plurality of stainless steel wires.

[0012] Preferably, a sealing plate is fixedly mounted on the back side of the elastic net, and a detachable movable cover is provided on the front side of the elastic net.

[0013] Preferably, a feed pipe is fixedly mounted on the outer side of the partition plate, and the number of the feed pipes is four.

[0014] Preferably, the feed pipe and the elastic net are in one-to-one correspondence, and the feed pipe is located above the elastic net.

[0015] Compared with the prior art, the present invention provides a method having the following beneficial effects:

[0016] 1. The utility model significantly improves the capacity and production efficiency of the galvanizing device by setting a partition mechanism. Specifically, the partition plates are symmetrically installed on the left and right sides of the inner wall of the base plate, and a plurality of independent galvanizing spaces are cleverly divided. These spaces can not only be flexibly adjusted according to actual needs to accommodate different numbers of square and rectangular tubes, but also avoid the problem of compact arrangement and mutual collision of square and rectangular tubes in the material frame of the traditional galvanizing machine. This design allows multiple square and rectangular tubes to be galvanized at the same time, thereby greatly improving production efficiency.

[0017] 2. The utility model effectively protects the steel pipe from damage or wear by setting an elastic mechanism and a feed pipe, and ensures that the steel pipe can fall into the galvanizing space smoothly and accurately. The elastic mechanism includes a guide column, a telescopic spring, a connecting frame and an elastic net. When the steel pipe to be galvanized is put in from the feed pipe, the telescopic spring is appropriately compressed, which slows down the falling speed of the steel pipe and avoids hard collision between the steel pipe and the galvanizing machine frame. At the same time, the setting of the elastic net also further enhances the stability of the steel pipe, making the galvanizing process smoother and more efficient.

[0018] 3. The utility model improves the usability and protection of the device by providing a detachable flap and a sealing plate. Specifically, a sealing plate is fixedly installed on the back of the elastic net, and a detachable flap is threadedly connected to the front. Such a design not only facilitates the insertion and removal of the steel pipe, but also ensures the airtightness of the galvanizing space, preventing the splashing and waste of zinc liquid. At the same time, the detachable flap also makes the maintenance and cleaning of the device more convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the utility model;

[0020] Figure 2 This is a schematic diagram of the sealing plate structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the detachable movable cover structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the partition board structure of the utility model;

[0023] Figure 5 It is a schematic diagram of the connecting frame structure of the utility model.

[0024] In the figure:

[0025] 1. Substrate;

[0026] 2. Partition mechanism; 21. Partition plate; 22. Groove; 23. Horizontal bar;

[0027] 3. Elastic mechanism; 31. Guide column; 32. Telescopic spring; 33. Connecting frame; 34. Elastic net;

[0028] 4. Sealing plate;

[0029] 5. Removable movable cover;

[0030] 6. Feed pipe. DETAILED DESCRIPTION

[0031] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0032] The utility model provides a technical solution:

[0033] See also Figures 1 to 5 A novel steel pipe galvanizing device comprises a substrate 1, an inner wall of the substrate 1 is provided with a partition mechanism 2, and the bottom of the partition mechanism 2 is provided with an elastic mechanism 3.

[0034] The partition mechanism 2 includes a partition plate 21, a groove 22 is provided at the bottom of the partition plate 21, and a horizontal bar 23 is fixedly installed on the inner wall of the groove 22. The partition plate 21 and the bottom groove 22 and the horizontal bar 23 in the partition mechanism 2 are designed to divide independent galvanizing spaces and support the elastic mechanism 3, thereby realizing simultaneous galvanizing of multiple square tubes and improving production efficiency.

[0035] Furthermore, the partition plates 21 are symmetrically installed on the left and right sides of the inner wall of the substrate 1. By symmetrically installing the partition plates 21 on the inner wall of the substrate 1, multiple independent galvanizing spaces are effectively divided, the capacity and production efficiency are improved, the collision of square and rectangular tubes is avoided, and the galvanizing quality and surface finish are guaranteed.

[0036] Furthermore, the elastic mechanism 3 includes a guide column 31 fixedly installed on the left and right sides of the top of the horizontal bar 23, a telescopic spring 32 is arranged on the outer side of the guide column 31, a connecting frame 33 is fixedly installed on the upper end of the telescopic spring 32, and an elastic net 34 is fixedly installed on the bottom of the connecting frame 33. Through the design of the guide column 31, the telescopic spring 32, the connecting frame 33 and the elastic net 34, the falling speed of the steel pipe is slowed down, hard collision is avoided, the steel pipe is protected and ensured to fall smoothly into the galvanizing space, thereby improving the galvanizing efficiency and quality.

[0037] Furthermore, the telescopic spring 32 is fixedly installed between the horizontal bar 23 and the connecting frame 33, and the lower end of the telescopic spring 32 is fixedly installed on the top of the horizontal bar 23. The telescopic spring 32 is fixedly installed between the horizontal bar 23 and the connecting frame 33 to ensure that it can be appropriately compressed when the steel pipe falls, slowing down the falling speed and avoiding hard collisions. The steel pipe is protected and guided to fall smoothly into the galvanizing space, thereby improving the safety and efficiency of the galvanizing operation.

[0038] Furthermore, the overall L-shape of the connecting frame 33 can stably support the telescopic spring 32 and the elastic net 34, ensuring that they work stably when the steel pipe falls, and is easy to install and fix, thereby improving the reliability and durability of the galvanizing device.

[0039] Furthermore, there are four elastic nets 34, which are woven by interlacing a plurality of stainless steel wires. The elastic nets 34 are four in number and are woven by interlacing stainless steel wires, which enhances the strength and durability of the net surface and ensures that the steel pipe can be stably supported. At the same time, the stainless steel material is corrosion-resistant, ensuring the cleanliness of the galvanizing environment and the quality of galvanizing.

[0040] Furthermore, a sealing plate 4 is fixedly installed on the back of the elastic net 34, and a detachable movable cover 5 is provided on the front of the elastic net 34. The sealing plate 4 installed on the back of the elastic net 34 and the detachable movable cover 5 on the front ensure the sealing of the galvanizing space to prevent the galvanizing liquid from splashing. At the same time, the design of the detachable movable cover 5 facilitates the placement and removal of the steel pipe, thereby improving the convenience of operation and the safety of the galvanizing process.

[0041] Furthermore, a feed pipe 6 is fixedly installed on the outer side of the partition plate 21. There are four feed pipes 6, which correspond one to one with the elastic net 34, so that it is convenient to put steel pipes into each galvanizing space at the same time, thereby improving the efficiency and convenience of the galvanizing operation, thereby solving the problem of low production efficiency of the material frame of the traditional galvanizing machine.

[0042] Furthermore, the feed pipe 6 and the elastic net 34 are in a one-to-one correspondence, and the feed pipe 6 is located above the elastic net 34. By the one-to-one correspondence between the feed pipe 6 and the elastic net 34 and being located above it, it is ensured that the steel pipe can accurately fall into the elastic net 34 and be smoothly galvanized after being buffered by the elastic mechanism 3. This design improves the accuracy and efficiency of the galvanizing operation, while maintaining the independence of the galvanizing space, which is conducive to the smooth progress of the galvanizing process.

[0043] First, the partition plates 21 are symmetrically installed on the left and right sides of the inner wall of the base plate 1, and these partition plates 21 cleverly divide a plurality of independent galvanizing spaces. Each space can not only accommodate one square tube, but also can be flexibly adjusted to meet the galvanizing needs of multiple square tubes according to actual needs, thereby significantly improving the capacity and production efficiency of the galvanizing device. This design avoids the problem of compact arrangement and mutual collision of square tubes in the material frame of the traditional galvanizing machine, and ensures the uniformity of galvanizing and the surface finish of the square tubes.

[0044] Next, when the steel pipes to be galvanized are put in from the feed pipe 6, they will smoothly enter the corresponding elastic net 34 under the action of gravity. In this process, the elastic mechanism 3 plays a key role. At the moment when the steel pipe contacts the elastic net 34, the guide column 31 and the telescopic spring 32 work together, and the telescopic spring 32 is appropriately compressed, thereby slowing down the falling speed of the steel pipe and avoiding a hard collision between the steel pipe and the galvanizing machine frame. This elastic collision not only protects the steel pipe from damage or wear, but also ensures that the steel pipe can fall into the galvanizing space smoothly and accurately.

[0045] At the same time, a sealing plate 4 is fixedly mounted on the back of the elastic net 34, and a detachable movable cover 5 is threadedly connected to the front. Such a design facilitates the placement and removal of the steel pipe.

[0046] During the galvanizing process, the square tubes smoothly enter the zinc pot along the directional material frame, and the galvanizing machine rotates and moves according to the predetermined trajectory. Since each galvanizing space is independent, multiple square tubes can be galvanized at the same time, greatly improving production efficiency. After galvanizing, the square tubes will be sent to the next process, and the entire galvanizing process is smooth and efficient.

[0047] In summary, the novel steel pipe galvanizing device realizes the simultaneous galvanizing operation of multiple square and rectangular pipes through the ingenious design of the partition mechanism 2, the elastic mechanism 3 and the directional feed pipe 6, which significantly improves the galvanizing efficiency and quality. At the same time, the device also has good protection and ease of use, and provides new ideas and solutions for the development of steel pipe galvanizing technology.

[0048] The above are only specific embodiments of the utility model, but the technical features of the utility model are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the utility model to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the utility model.

Claims

1. A novel steel pipe galvanizing device, comprising a substrate (1), characterized in that: The inner wall of the base plate (1) is provided with a partition mechanism (2), and the bottom of the partition mechanism (2) is provided with an elastic mechanism (3); The partition mechanism (2) comprises a partition plate (21), a groove (22) is provided at the bottom of the partition plate (21), and a horizontal bar (23) is fixedly mounted on the inner wall of the groove (22).

2. A new type of steel pipe galvanizing device according to claim 1, characterized in that: The partition plates (21) are symmetrically mounted on the left and right sides of the inner wall of the base plate (1).

3. A new type of steel pipe galvanizing device according to claim 1, characterized in that: The elastic mechanism (3) comprises guide columns (31) fixedly mounted on the left and right sides of the top of the horizontal bar (23), a telescopic spring (32) is arranged on the outside of the guide column (31), a connecting frame (33) is fixedly mounted on the upper end of the telescopic spring (32), and an elastic net (34) is fixedly mounted on the bottom of the connecting frame (33).

4. A new type of steel pipe galvanizing device according to claim 3, characterized in that: The telescopic spring (32) is fixedly mounted between the horizontal bar (23) and the connecting frame (33), and the lower end of the telescopic spring (32) is fixedly mounted on the top of the horizontal bar (23).

5. The novel steel pipe galvanizing device according to claim 3 is characterized in that: The connecting frame (33) is in an L shape as a whole.

6. The novel steel pipe galvanizing device according to claim 3 is characterized in that: The number of the elastic nets (34) is four, and the elastic nets (34) are formed by interlacing and weaving a plurality of stainless steel wires.

7. A new type of steel pipe galvanizing device according to claim 3, characterized in that: A sealing plate (4) is fixedly mounted on the back of the elastic net (34), and a detachable movable cover (5) is provided on the front of the elastic net (34).

8. The novel steel pipe galvanizing device according to claim 1 is characterized in that: A feed pipe (6) is fixedly mounted on the outer side of the partition plate (21), and the number of the feed pipes (6) is four.

9. A new type of steel pipe galvanizing device according to claim 8, characterized in that: The feed pipe (6) and the elastic net (34) are in a one-to-one correspondence, and the feed pipe (6) is located above the elastic net (34).