Electrolytic polishing device

The electrolytic polishing device addresses the challenge of handling long stainless steel pipes by using adjustable sealing blocks and a liquid pump system, ensuring secure sealing and easy pipe replacement, thereby improving operational convenience and efficiency.

CN222205553UActive Publication Date: 2024-12-20NINGBO AIKENI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421000099.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-20
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

Existing electrolytic polishing devices face difficulties in handling long stainless steel pipes, as they are cumbersome to position and inconvenient to operate due to the length of the pipes.

Method used

An electrolytic polishing device with a fixing component and movable sealing blocks that allow for adjustable sealing of pipes, combined with a liquid pump system for convenient electrolyte management, enabling secure sealing and easy replacement of pipes during polishing.

Benefits of technology

Ensures secure sealing of the electrolytic cell and facilitates easy replacement of pipes without electrolyte leakage, enhancing operational convenience and efficiency in polishing long pipelines.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222205553U_ABST
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Abstract

The utility model discloses an electrolytic polishing device which comprises an electrolytic tank, a fixing assembly is arranged on a side plate of the electrolytic tank, an extraction assembly is arranged on the back of the electrolytic tank, an electrolysis assembly is arranged in the electrolytic tank, a movable sealing block is located above a fixed sealing block, and a movable sealing block is located above the movable sealing block. A circular groove is formed between the movable sealing block and the fixed sealing block, the pipeline penetrates through the interior of the corresponding circular groove, the circular groove is attached to the outer wall of the pipeline, and the pipeline penetrates from the left side of the electrolytic tank to the right side of the electrolytic tank. According to the electrolytic polishing device, the movable sealing block moves downwards to extrude the pipeline below and the fixed sealing block, the movable sealing block and the fixed sealing block can seal the inner and outer connecting positions of the pipeline, the sealing performance of the electrolytic tank is guaranteed, and therefore only the welding seam of the pipeline needs to be contained during electrolytic polishing; the problem that electrolytic polishing of a long pipeline is not convenient is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of stainless steel electrolytic polishing, in particular to an electrolytic polishing device. Background Art

[0002] Electrolytic polishing uses the workpiece to be polished as the anode and graphite as the cathode. Both electrodes are immersed in an electrolytic cell at the same time, and a direct current ionization reaction is passed to produce selective anodic dissolution, thereby achieving the effect of polishing the weld surface without affecting its residual stress.

[0003] The "electrolytic polishing device" disclosed in patent publication number "CN218621116U" includes a ceramic electric heating plate, an electrolytic polishing pool is fixedly installed on the outer surface of the upper end of the ceramic electric heating plate, stirring components are fixedly installed on the outer surfaces of both sides of the electrolytic polishing pool, a constant current power supply is fixedly installed on the outer surface of one end of the electrolytic polishing pool, an anode is fixedly installed on the bottom of the inner cavity of the electrolytic polishing pool, a suspension rod is provided on the upper part of the electrolytic polishing pool, mounting frames are fixedly installed on the outer surfaces of both ends of the suspension rod, a base is fixedly installed on the outer surface of the lower end of the mounting frame, the base and a reinforcement block are fixedly installed on one side of the outer surface of the lower end of the base, which has the advantages of facilitating the stirring of the electrolyte inside the electrolytic polishing pool, making the electrolyte heated more evenly, and facilitating the hanging of the product to be polished through the provided suspension rod and the hanging hook.

[0004] In view of the above-mentioned related problems, although the electrolytic polishing has a good effect, after two longer stainless steel pipes are welded and fixed, due to the long length of the steel pipes, it is difficult for a general electrolytic cell to put down the long steel pipes, resulting in inconvenience in operation.

[0005] Therefore, the utility model provides an electrolytic polishing device to solve the above problems. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides an electrolytic polishing device to solve the above problems.

[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: an electrolytic polishing device, comprising an electrolytic cell, a side panel of the electrolytic cell is provided with a fixing component, a back of the electrolytic cell is provided with an extraction component, an electrolytic component is provided inside the electrolytic cell, a pipe is fixedly provided on the inner side of the fixing component, the fixing component comprises a fixing groove, the fixing groove is provided on the left and right inner walls of the electrolytic cell, a movable sealing block and a fixed sealing block are inserted into the inside of the fixing groove, the movable sealing block is located above the fixed sealing block, a circular groove is provided between the movable sealing block and the fixed sealing block, the pipe passes through the corresponding circular groove, the circular groove is in contact with the outer wall of the pipe, and the pipe runs from the left side to the right side of the electrolytic cell.

[0008] Preferably: a top frame is fixedly installed on the top of the side wall of the electrolytic cell, a screw is rotatably connected inside the top frame, a mounting plate is fixedly installed on the top of the fixed sealing block by bolts, the bottom of the screw is rotatably connected to the top of the mounting plate, and a turntable is fixedly installed on the top of the screw.

[0009] By adopting the above technical solution, the position of the movable sealing block can be adjusted by rotating the screw.

[0010] Preferably: a combination block is fixedly installed on the bottom of the movable sealing block, a combination groove is opened on the top of the fixed sealing block, the combination block is inserted into the corresponding combination groove, an insertion block is fixedly installed on the bottom of the fixed sealing block, a slot is opened on the inner bottom wall of the fixed groove, and the insertion block is inserted into the corresponding slot.

[0011] By adopting the above technical solution, the fixed sealing block can be conveniently disassembled and fixed through the plug block and the slot.

[0012] Preferably: the electrolytic assembly includes a wiring clamp and a graphite electrode, the wiring clamp is clamped on the outside of the pipeline and is located inside the electrolytic cell, the graphite electrode is fixedly installed inside the electrolytic cell, a power supply box is fixedly installed on the back of the electrolytic cell, a first wire is fixedly installed between the power supply box and the wiring clamp, and a second wire is fixedly installed between the power supply box and the graphite electrode.

[0013] By adopting the above technical solution, the graphite electrode and the connecting clamp are powered by the power supply box.

[0014] Preferably, the connection clamp is electrically connected to the anode of the power supply box through a first wire, and the graphite electrode is electrically connected to the cathode of the power supply box through a second wire.

[0015] The above technical solution is adopted to ensure the accuracy of power supply.

[0016] Preferably: the extraction assembly includes a containing box, a liquid pump is fixedly installed on the top of the containing box, two inlets and outlets of the liquid pump are respectively fixedly installed with a first connecting pipe and a second connecting pipe, the first connecting pipe is plugged into the inside of the electrolytic cell, and the second connecting pipe is plugged into the inside of the containing box.

[0017] By adopting the above technical solution, the electrolyte is pumped into the storage box by a liquid pump, so that the replacement of the pipeline 5 is convenient.

[0018] Beneficial Effects

[0019] The utility model provides an electrolytic polishing device. Compared with the prior art, it has the following advantages:

[0020] Beneficial effects:

[0021] 1. The electrolytic polishing device can seal the inner and outer connections of the pipeline by moving the movable sealing block downward to squeeze the pipeline and the fixed sealing block below, thereby ensuring the sealing of the electrolytic cell. Therefore, during electrolytic polishing, only the pipeline weld needs to be placed, solving the problem that it is inconvenient to electropolish a long pipeline.

[0022] 2. The electrolytic polishing device draws the liquid in the electrolytic cell into the containing box through the first connecting pipe. When the electrolyte is drawn out to a height lower than the bottom of the fixed sealing block, the pipe can be disassembled and replaced. This method can prevent the electrolyte from leaking when the pipe is disassembled, thereby achieving the effect of convenient replacement of the pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the implementation scheme of the utility model or the technical scheme in the prior art, the drawings required for use in the implementation scheme or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation schemes of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 It is a side structural stereogram of the utility model;

[0026] Figure 3 This is a three-dimensional diagram of the disassembled structure of the fixed component of the utility model;

[0027] Figure 4 It is a three-dimensional diagram of the overall disassembled structure of the fixing component of the utility model.

[0028] In the figure: 1. electrolytic cell; 2. fixed component; 21. fixed groove; 22. movable sealing block; 23. fixed sealing block; 24. top frame; 25. screw; 26. turntable; 27. combination groove; 28. combination block; 29. ​​mounting plate; 210. bolt; 211. slot; 212. plug-in block; 3. extraction component; 31. storage box; 32. liquid pump; 33. first connecting pipe; 34. second connecting pipe; 4. electrolytic component; 41. terminal clamp; 42. first wire; 43. graphite electrode; 44. second wire; 45. power supply box; 5. pipeline. DETAILED DESCRIPTION

[0029] It should be noted that in the description of the embodiments of the present application, the terms "front, rear", "left, right", "up, down", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present application. The terms "install", "connect", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0030] The present application is further described in detail below through drawings and examples.

[0031] Reference Figures 1 to 4 The embodiment of the present application provides an electrolytic polishing device, including an electrolytic cell 1, a side panel of the electrolytic cell 1 is provided with a fixing component 2, a back of the electrolytic cell 1 is provided with an extraction component 3, an electrolytic component 4 is provided inside the electrolytic cell 1, a pipe 5 is fixedly provided on the inner side of the fixing component 2, the fixing component 2 includes a fixing groove 21, the fixing groove 21 is opened on the left and right inner walls of the electrolytic cell 1, a movable sealing block 22 and a fixed sealing block 23 are inserted into the fixing groove 21, the movable sealing block 22 is located above the fixed sealing block 23, a circular groove is opened between the movable sealing block 22 and the fixed sealing block 23, the pipe 5 passes through the corresponding circular groove, the circular groove is in contact with the outer wall of the pipe 5, and the pipe 5 runs from the left side to the right side of the electrolytic cell 1.

[0032] A top frame 24 is fixedly installed on the top of the side wall of the electrolytic cell 1, and a screw 25 is rotatably connected inside the top frame 24. A mounting plate 29 is fixedly installed on the top of the fixed sealing block 23 through a bolt 210. The bottom of the screw 25 is rotatably connected to the top of the mounting plate 29, and a turntable 26 is fixedly installed on the top of the screw 25. A combination block 28 is fixedly installed on the bottom of the movable sealing block 22. A combination groove 27 is provided on the top of the fixed sealing block 23, and the combination block 28 is plugged into the corresponding combination groove 27. An insert block 212 is fixedly installed on the bottom of the fixed sealing block 23. A slot 211 is provided on the inner bottom wall of the fixed groove 21, and the insert block 212 is plugged into the corresponding slot 211.

[0033] In this embodiment, when fixing the pipeline 5, the pipeline 5 is passed through the circular groove between the movable sealing block 22 and the fixed sealing block 23, the weld of the pipeline 5 is located between the electrolytic cells 1, and the screw 25 is driven to rotate by rotating the turntable 26. The rotation of the screw 25 can drive the mounting plate 29 to move downward, thereby driving the movable sealing block 22 to move downward, and the assembly block 28 is inserted into the interior of the assembly groove 27. The movable sealing block 22 moves downward to squeeze the pipeline 5 and the fixed sealing block 23 below, so that the movable sealing block 22 and the fixed sealing block 23 can be used to seal the inside of the pipeline 5. The external connection is sealed to ensure the sealing of the electrolytic cell 1, so that during electrolytic polishing, only the weld of the pipeline 5 needs to be placed, which solves the problem that it is inconvenient to electropolish a longer pipeline; and the fixed sealing block 23 can be removed through the slot 211 and the plug block 212 below the fixed sealing block 23, and the movable sealing block 22 can be removed from the mounting plate 29 through the bolt 210. After removal, the fixed sealing block 23 and the movable sealing block 22 with circular grooves of different diameters can be replaced, so that different pipelines 5 can be fixed and sealed.

[0034] Reference Figures 1 to 4 In one aspect of the present embodiment, the electrolytic assembly 4 includes a terminal clamp 41 and a graphite electrode 43. The terminal clamp 41 is clamped on the outside of the pipe 5 and is located inside the electrolytic cell 1. The graphite electrode 43 is fixedly installed inside the electrolytic cell 1. A power supply box 45 is fixedly installed on the back of the electrolytic cell 1. A first wire 42 is fixedly installed between the power supply box 45 and the terminal clamp 41, and a second wire 44 is fixedly installed between the power supply box 45 and the graphite electrode 43.

[0035] The connecting clip 41 is electrically connected to the anode of the power supply box 45 through the first wire 42, and the graphite electrode 43 is electrically connected to the cathode of the power supply box 45 through the second wire 44. The extraction assembly 3 includes a containing box 31, a liquid pump 32 is fixedly installed on the top of the containing box 31, and a first connecting pipe 33 and a second connecting pipe 34 are fixedly installed at the two inlets and outlets of the liquid pump 32, respectively, the first connecting pipe 33 is plugged into the inside of the electrolytic cell 1, and the second connecting pipe 34 is plugged into the inside of the containing box 31.

[0036] In this embodiment, during electrolytic polishing, the terminal clamp 41 is clamped near the weld of the pipeline 5, power is supplied through the power supply box 45, and electrolytic polishing is achieved through the cooperation between the graphite electrode 43 and the terminal clamp 41. After polishing is completed, when replacing the pipeline 5, the liquid pump 32 is started, and the liquid in the electrolytic cell 1 is pumped out into the storage box 31 through the first connecting pipe 33. When the electrolyte is pumped out to a height lower than the bottom of the fixed sealing block 23, the pipeline 5 can be disassembled and replaced. This method can prevent the electrolyte from leaking when the pipeline 5 is disassembled, thereby achieving the effect of convenient replacement of the pipeline 5. The liquid pump 32 is a bidirectional pump. By reversing the motor on the liquid pump 32, the electrolyte in the storage box 31 can be re-introduced into the electrolytic cell 1, ensuring that the next electrolytic polishing can be carried out normally.

[0037] Working principle: when fixing the pipeline 5, the pipeline 5 is passed through the circular groove between the movable sealing block 22 and the fixed sealing block 23, and the weld of the pipeline 5 is located between the electrolytic cells 1. The screw 25 is driven to rotate by rotating the turntable 26. The rotation of the screw 25 can drive the mounting plate 29 to move downward, thereby driving the movable sealing block 22 to move downward. The combination block 28 is inserted into the combination groove 27. The movable sealing block 22 moves downward to squeeze the pipeline 5 and the fixed sealing block 23 below, so that the movable sealing block 22 and the fixed sealing block 23 can seal the internal and external connections of the pipeline 5 to ensure the sealing of the electrolytic cell 1, so that only the weld of the pipeline 5 needs to be placed during electrolytic polishing, which solves the problem that it is inconvenient to electrolytic polish a long pipeline; and the fixed sealing block 23 can be removed through the slot 211 and the plug 212 below the fixed sealing block 23, and the movable sealing block 22 can be removed from the mounting plate 29 through the bolt 210. After removal, the fixed sealing block 23 and the movable sealing block 22 with circular grooves of different diameters can be replaced, so that different pipes 5 can be fixed and sealed; during electrolytic polishing, by clamping the terminal clamp 41 near the weld of the pipe 5, power is supplied through the power supply box 45, and the graphite electrode 43 and the terminal clamp 41 cooperate with each other to achieve electrolytic polishing, and after polishing is completed, when replacing the pipe 5, the liquid pump 32 is started, and the liquid in the electrolytic cell 1 is pumped into the inside of the storage box 31 through the first connecting pipe 33. When the electrolyte is pumped out to a height lower than the bottom of the fixed sealing block 23, the pipe 5 can be disassembled and replaced. This method can prevent the electrolyte from leaking when the pipe 5 is disassembled, thereby achieving the effect of convenient replacement of the pipe 5, and the liquid pump 32 is a bidirectional pump. By reversing the motor on the liquid pump 32, the electrolyte in the storage box 31 can be re-introduced into the inside of the electrolytic cell 1, ensuring that the next electrolytic polishing can be carried out normally.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0039] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An electrolytic polishing device, comprising an electrolytic cell (1), characterized in that: The side plate of the electrolytic cell (1) is provided with a fixing component (2), the back of the electrolytic cell (1) is provided with an extraction component (3), the interior of the electrolytic cell (1) is provided with an electrolytic component (4), the interior of the fixing component (2) is fixedly provided with a pipeline (5), the fixing component (2) comprises a fixing groove (21), the fixing groove (21) is provided on the left and right inner walls of the electrolytic cell (1), a movable sealing block (22) and a fixed sealing block (23) are inserted into the interior of the fixing groove (21), the movable sealing block (22) is located above the fixed sealing block (23), a circular groove is provided between the movable sealing block (22) and the fixed sealing block (23), the pipeline (5) passes through the interior of the corresponding circular groove, the circular groove is in contact with the outer wall of the pipeline (5), and the pipeline (5) passes through the left side of the electrolytic cell (1) to the right side.

2. An electrolytic polishing device according to claim 1, characterized in that: A top frame (24) is fixedly mounted on the top of the side wall of the electrolytic cell (1), a screw rod (25) is rotatably connected inside the top frame (24), a mounting plate (29) is fixedly mounted on the top of the fixed sealing block (23) via bolts (210), the bottom of the screw rod (25) is rotatably connected to the top of the mounting plate (29), and a turntable (26) is fixedly mounted on the top of the screw rod (25).

3. An electrolytic polishing device according to claim 1, characterized in that: A combination block (28) is fixedly mounted on the bottom of the movable sealing block (22); a combination groove (27) is provided on the top of the fixed sealing block (23); the combination block (28) is plugged into the corresponding combination groove (27); an insertion block (212) is fixedly mounted on the bottom of the fixed sealing block (23); a slot (211) is provided on the inner bottom wall of the fixed groove (21); and the insertion block (212) is plugged into the corresponding slot (211).

4. An electrolytic polishing device according to claim 1, characterized in that: The electrolytic assembly (4) comprises a terminal clamp (41) and a graphite electrode (43), wherein the terminal clamp (41) is clamped on the outside of the pipe (5) and is located inside the electrolytic cell (1), and the graphite electrode (43) is fixedly installed inside the electrolytic cell (1). A power supply box (45) is fixedly installed on the back of the electrolytic cell (1), a first wire (42) is fixedly installed between the power supply box (45) and the terminal clamp (41), and a second wire (44) is fixedly installed between the power supply box (45) and the graphite electrode (43).

5. An electrolytic polishing device according to claim 4, characterized in that: The connecting clamp (41) is electrically connected to the anode of the power supply box (45) via a first conducting wire (42), and the graphite electrode (43) is electrically connected to the cathode of the power supply box (45) via a second conducting wire (44).

6. The electrolytic polishing device according to claim 1, characterized in that: The extraction assembly (3) comprises a containing box (31), a liquid pump (32) is fixedly mounted on the top of the containing box (31), a first connecting pipe (33) and a second connecting pipe (34) are respectively fixedly mounted at two inlets and outlets of the liquid pump (32), the first connecting pipe (33) is plugged into the interior of the electrolytic cell (1), and the second connecting pipe (34) is plugged into the interior of the containing box (31).