Clamping device and sewing equipment

By using a clamping device with a position detector and a controller during the textile process, the accurate fixation of the cut sheet is solved, and the seam position offset caused by inaccurate fixation position of the cut sheet is improved, and the product quality is improved.

CN222205678UActive Publication Date: 2024-12-20GUANGDONG ESQUEL TEXTILES CO LTD
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Patent Information

Application Number
CN202420451927.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2024-12-20
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

During the textile process, inaccurate fixed position of the cutting piece will cause the seam position to shift and affect product quality.

Method used

Design a clamping device, including a base, a load stage, a clamping member, a blocking member, a position detector and a controller, detect the cutting position through a position detector and transmit information to the controller, and control the clamping member for clamping and block to ensure accurate fixation of the cut piece.

Benefits of technology

It improves the accuracy of the fixed position of the cutting piece, reduces the probability of position deviation during the sewing process, and improves the yield of the product.

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Abstract

The utility model relates to a clamping device and sewing equipment. In the clamping device, the position of the cutting piece can be detected through a position detector, when the position detector detects that the cutting piece penetrates through a clamping channel, position information of the cutting piece can be transmitted to a controller, then a clamping piece is controlled by the controller in time to clamp the cutting piece, and meanwhile when the cutting piece penetrates through the clamping channel, the position information of the cutting piece can be transmitted to the controller. The blocking piece can block the cut-parts, the probability of excessive displacement of the cut-parts is reduced, and therefore the accuracy of the fixed positions of the cut-parts can be improved. Due to the fact that the position of the cutting piece in the clamping device is accurately fixed, the sewing accuracy can be improved, and the product yield is improved.
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Description

Technical Field

[0001] The present application relates to the field of textile technology, and in particular to a clamping device and a sewing device. Background Art

[0002] In the textile field, sewing pieces is a common operation. When sewing pieces, it is often necessary to fix the pieces in a specific position before sewing, and then sew the pieces. During the sewing process of the pieces, if the fixed position of the pieces is not accurate, the sewing position may be offset in the subsequent sewing process, resulting in the product not meeting the requirements. Utility Model Content

[0003] Based on this, it is necessary to provide a clamping device that can accurately fix the position of the cut piece, and a sewing device including the clamping device.

[0004] A clamping device comprises a base, a bearing platform, a clamping member, a blocking member, a position detector and a controller;

[0005] The carrying platform is connected to the base, and the carrying platform has a carrying surface for carrying the cut piece; the clamping member is connected to the base, and a clamping channel is formed between the clamping member and the carrying surface, and the clamping member is used to clamp the cut piece on the carrying surface; the blocking member protrudes from the carrying surface to block the cut piece passing through the clamping channel; the position detector is connected to the carrying platform and is located between the blocking member and the clamping member to detect whether the cut piece passes through the clamping channel;

[0006] The clamping member and the position detector are electrically connected to the controller respectively. The controller is used to receive the position information of the cutting piece detected by the position detector and control the action of the clamping member according to the position information.

[0007] In the above-mentioned clamping device, the position of the cut piece can be detected by a position detector. When the position detector detects that the cut piece passes through the clamping channel, the position information of the cut piece can be transmitted to the controller, and then the controller can timely control the clamping member to clamp the cut piece. At the same time, when the cut piece passes through the clamping channel, the blocking member can block the cut piece to reduce the probability of excessive displacement of the cut piece, thereby improving the accuracy of the fixed position of the cut piece.

[0008] In some embodiments, the blocking member includes a first side position and a second side position; the first side position and the second side position both protrude from the bearing surface, the first side position and the second side position are arranged at intervals, and the first side position and the second side position are respectively used to abut different parts of the cut piece, thereby blocking the cut piece.

[0009] In some embodiments, the position detector includes a first sub-position detector and a second sub-position detector respectively connected to the first side position and the second side position, and the first sub-position detector and the second sub-position detector are respectively used to detect whether different parts of the cut piece pass through the clamping channel.

[0010] In some embodiments, the carrier platform further has a back surface opposite to the carrier surface, and a first light path through hole and a second light path through hole are provided on the carrier platform;

[0011] The first sub-position detector comprises a first photoelectric sensor and a first reflector, wherein the first reflector is located on the first side, the first photoelectric sensor is located on the back side, a light outlet of the first photoelectric sensor is arranged opposite to the first reflector, and light emitted by the first photoelectric sensor can pass through the first light path through hole to reach the first reflector;

[0012] The second sub-position detector includes a second photoelectric sensor and a second reflector, the second reflector is located on the second side, the second photoelectric sensor is located on the back side, the light outlet of the second photoelectric sensor is arranged opposite to the second reflector, and the light emitted by the second photoelectric sensor can pass through the second light path through hole to reach the second reflector.

[0013] In some embodiments, the clamping device further includes a slide rail and a slider; the slide rail is connected to the back side, the slider is slidably connected to the slide rail, the second photoelectric sensor is fixed on the slider, and the second optical path through hole is a bar-shaped through hole.

[0014] In some embodiments, a guide member is provided on the slider; a guide channel is provided on the supporting platform, the guide member extends from the slider and passes through the guide channel, the second photoelectric sensor and the second reflector are respectively connected to the guide member, and the second photoelectric sensor and the second reflector are respectively located on opposite sides of the supporting platform.

[0015] In some embodiments, the clamping device further includes a limit sensor; the limit sensor is connected to the back side to detect position information of the slider.

[0016] In some embodiments, the limit sensor includes a first sub-limit sensor and a second sub-limit sensor; the first sub-limit sensor and the second sub-limit sensor are respectively located at two ends of the guide channel to detect position information of the slider.

[0017] In some embodiments, the clamping device further includes a first driving member, the first driving member is connected to the controller, the first driving member is also connected to the clamping member, and the controller drives the clamping member to move through the first driving member.

[0018] A sewing device comprises a frame, a manipulator, a sewing piece and a clamping device; the sewing piece is connected to the frame, two ends of the manipulator are respectively connected to the frame and the base, and the manipulator is used to transfer the clamping device to the sewing piece, and then sew the clamped cut piece.

[0019] In the above sewing equipment, the cut pieces can be transferred to the corresponding positions of the sewing parts by the manipulator, and then the cut pieces can be sewn. Since the position of the cut pieces in the clamping device is accurately fixed, the accuracy of sewing can be improved, and the yield rate of the product can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 Schematic diagram of the structure of a clamping device in one embodiment of the present application.

[0021] Figure 2 for Figure 1 A schematic structural diagram of the corresponding clamping device from another viewing angle.

[0022] Figure 3 To include Figure 1 Sewing equipment with corresponding clamping device.

[0023] Description of the markings in the figure:

[0024] 10. Clamping device; 101. Base; 102. Carrying platform; 1021. Carrying surface; 1022. Back surface; 1023. First light path through hole; 1024. Second light path through hole; 1025. Guide channel; 103. Clamping member; 104. Blocking member; 1041. First side position; 1042. Second side position; 105. Position detector; 1051. First sub-position detector; 10511. First photoelectric sensor; 10512, first reflective element; 1052, second sub-position detector; 10521, second photoelectric sensor; 10522, second reflective element; 106, slide rail; 107, slider; 108, guide; 109, first sub-limit sensor; 110, second sub-limit sensor; 111, first driving element; 20, sewing equipment; 201, frame; 202, robot; 203, overlock machine; 204, lead machine. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.

[0026] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0028] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those generally understood by those skilled in the art to which the present application belongs. The terms used herein in the specification of the present application are only for the purpose of describing specific embodiments and are not intended to limit the present application. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0030] See also Figure 1 and Figure 2In one embodiment of the present application, a clamping device 10 is provided. The clamping device 10 includes a base 101, a carrier 102, a clamping member 103, a blocking member 104, a position detector 105, and a controller (not shown in the figure). The carrier 102 is connected to the base 101, and the carrier 102 has a bearing surface 1021 for bearing a cut piece. The clamping member 103 is connected to the base 101, and a clamping channel is formed between the clamping member 103 and the bearing surface 1021, and the clamping member 103 is used to clamp the cut piece on the bearing surface 1021. The blocking member 104 protrudes from the bearing surface 1021 to block the cut piece from passing through the clamping channel. The position detector 105 is connected to the carrier 102 and is located between the blocking member 104 and the clamping member 103 to detect whether the cut piece passes through the clamping channel. The clamping member 103 and the position detector 105 are electrically connected to the controller respectively. The controller is used to receive the position information of the cut piece detected by the position detector 105 and control the movement of the clamping member 103 according to the position information.

[0031] In the clamping device 10 of this embodiment, the position of the cut piece can be detected by the position detector 105. When the position detector 105 detects that the cut piece passes through the clamping channel, the position information of the cut piece can be transmitted to the controller, and then the controller controls the clamping member 103 to clamp the cut piece in time. At the same time, when the cut piece passes through the clamping channel, the blocking member 104 can block the cut piece, reducing the probability of excessive displacement of the cut piece, so that the accuracy of the fixed position of the cut piece can be improved.

[0032] It can be understood that the clamping device 10 of this embodiment can be used to clamp strip-shaped pieces, collar pieces, sleeve pieces, etc. The shape of the pieces can be strip-shaped, arc-shaped, etc.

[0033] In some embodiments, the blocking member 104 includes a first side position 1041 and a second side position 1042. The first side position 1041 and the second side position 1042 both protrude from the bearing surface 1021, and the first side position 1041 and the second side position 1042 are spaced apart from each other. The first side position 1041 and the second side position 1042 are respectively used to abut different parts of the cut piece, thereby blocking the cut piece. By setting the first side position 1041 and the second side position 1042, two spaced parts on the same side of the cut piece can be abutted, thereby reducing the probability of the cut piece being tilted, and further improving the accuracy of fixing the position of the cut piece. It is understandable that the spacing distance between the first side position 1041 and the second side position 1042 can be set according to the size of the cut piece.

[0034] In some embodiments, the position detector 105 includes a first sub-position detector 1051 and a second sub-position detector 1052 respectively connected to the first side position 1041 and the second side position 1042, and the first sub-position detector 1051 and the second sub-position detector 1052 are respectively used to detect whether different parts of the cut piece pass through the clamping channel. It can be understood that the first sub-position detector 1051 and the second sub-position detector 1052 are respectively electrically connected to the controller, so that the positions of different parts of the cut piece can be detected, and the position information of different parts of the cut piece can be transmitted to the controller. Optionally, when the first sub-position detector 1051 and the second sub-position detector 1052 detect the cut piece at the same time, it indicates that the cut piece is not tilted. At this time, the controller controls the clamping member 103 to clamp the cut piece, so that the cut piece can be clamped just at a position where no tilt occurs, which is conducive to further improving the accuracy of the cut piece position fixation.

[0035] In some embodiments, the carrier 102 further has a back surface 1022 opposite to the carrier surface 1021, and a first optical path through hole 1023 and a second optical path through hole 1024 are provided on the carrier 102. The first sub-position detector 1051 includes a first photoelectric sensor 10511 and a first reflector 10512, the first reflector 10512 is located on the first side position 1041, the first photoelectric sensor 10511 is located on the back surface 1022 of the carrier 102, the light outlet of the first photoelectric sensor 10511 is arranged opposite to the first reflector 10512, and the light emitted by the first photoelectric sensor 10511 can pass through the first optical path through hole 1023 to reach the first reflector 10512. The second sub-position detector 1052 includes a second photoelectric sensor 10521 and a second reflector 10522. The second reflector 10522 is located on the second side 1042. The second photoelectric sensor 10521 is located on the back side 1022. The light outlet of the second photoelectric sensor 10521 is arranged opposite to the second reflector 10522. The light emitted by the second photoelectric sensor 10521 can pass through the second light path through hole 1024 to reach the second reflector 10522. The first sub-position detector 1051 includes a first photoelectric sensor 10511 and a first reflector 10512. The position of the cut piece can be detected more accurately through the cooperation of the first photoelectric sensor 10511 and the first reflector 10512. The second sub-position detector 1052 includes a second photoelectric sensor 10521 and a second reflector 10522. The position of the cut piece can be detected more accurately through the cooperation of the second photoelectric sensor 10521 and the second reflector 10522.

[0036] In some embodiments, the first reflector 10512 is fixedly connected to the first side position 1041 , and the second reflector 10522 is fixedly connected to the second side position 1042 .

[0037] In some embodiments, the first reflective element 10512 and the second reflective element 10522 are both reflective paper. Further, in order to facilitate the installation of the reflective paper, a mounting position can be extended from one end of the first side position 1041 away from the bearing surface 1021 to install the reflective paper, and a mounting position can also be extended from one end of the second side position 1042 away from the bearing surface 1021 to install the reflective paper.

[0038] In some embodiments, the clamping device 10 further includes a slide rail 106 and a slider 107. The slide rail 106 is connected to the back side 1022 of the carrier 102, the slider 107 is slidably connected to the slide rail 106, the second photoelectric sensor 10521 is fixed on the slider 107, and the second light path through hole 1024 is a bar-shaped through hole. At this time, the position of the second photoelectric sensor 10521 can be adjusted by sliding the slider 107 along the slide rail 106, and can be used to detect the position information of the cut pieces of different lengths. It can be understood that the second light path through hole 1024 is a bar-shaped through hole, so that the light emitted by the second photoelectric sensor 10521 can pass through the second light path through hole 1024 smoothly when there is no cut piece blocking it during the movement.

[0039] In some embodiments, the first photoelectric sensor 10511 is fixed to the carrying surface 1021. At this time, the distance between the second photoelectric sensor 10521 and the first photoelectric sensor 10511 can be adjusted by sliding the slider 107, so as to more conveniently detect the position information of the cut pieces of different lengths.

[0040] In some embodiments, the clamping device 10 further includes a second driving member (not shown in the figure). The second driving member is connected to the slider 107 to drive the slider 107 to move along the slide rail 106. It is understandable that the second driving member is electrically connected to the controller, and the controller can be used to control the second driving member to drive the slider 107 to move.

[0041] In some embodiments, a guide 108 is provided on the slider 107, a guide channel 1025 is provided on the carrier 102, the guide 108 extends from the slider 107 and passes through the guide channel 1025, the second photoelectric sensor 10521 and the second reflector 10522 are respectively connected to the guide 108, and the second photoelectric sensor 10521 and the second reflector 10522 are respectively located on opposite sides of the carrier 102. At this time, the sliding of the slider 107 can drive the second photoelectric sensor 10521 and the second reflector 10522 to move synchronously, so as to detect the position of the cut piece more accurately and efficiently. Optionally, the guide channel 1025 is parallel to the slide rail 106.

[0042] In some embodiments, the clamping device 10 further includes a limit sensor. The limit sensor is connected to the back side 1022 of the carrier 102 to detect the position information of the slider 107. The limit sensor can detect the position information of the slider 107, and then adjust the position of the slider 107 according to the actual working conditions.

[0043] In some embodiments, the limit sensor includes a first sub-limit sensor 109 and a second sub-limit sensor 110. The first sub-limit sensor 109 and the second sub-limit sensor 110 are respectively located at two ends of the guide channel 1025 to detect the position information of the slider 107.

[0044] In some embodiments, the clamping device 10 further includes a first driving member 111, which is connected to a controller, and the first driving member 111 is also connected to the clamping member 103, and the controller drives the clamping member 103 to move through the first driving member 111. At this time, the controller can receive the position information of the cut piece detected by the position detector 105, and then drive the first driving member 111 to move through the controller, thereby driving the clamping member 103 to move.

[0045] In some embodiments, the first driving member 111 is disposed on the back side 1022 of the carrier 102. Optionally, a hole is provided on the carrier 102 for the driving end of the first driving member 111 to pass through, so that the driving end of the first driving member 111 is connected to the clamping member 103.

[0046] In some embodiments, there are multiple clamping members 103 and multiple first driving members 111, and the multiple first driving members 111 correspond to the multiple clamping members 103 one by one. The multiple clamping members 103 are arranged side by side, and each clamping member 103 is connected to the corresponding first driving member 111. In this case, the multiple first driving members 111 can drive the multiple clamping members 103 to move, so as to clamp the cut piece more stably. Figure 1 and Figure 2 In the clamping device 10 shown, there are two clamping members 103 and two first driving members 111, and the two first driving members 111 respectively drive the corresponding clamping members 103. It is understandable that there may also be three, four, five, etc. clamping members 103.

[0047] It is understood that when using the above-mentioned clamping device 10, the length of the cut piece can be first input into the controller, and then the distance between the first side position 1041 and the second side position 1042 can be adjusted according to the length of the cut piece. When adjusting the distance between the first side position 1041 and the second side position 1042, the distance between the first photoelectric sensor 10511 and the second photoelectric sensor 10521 is adjusted synchronously. At this time, when the cut piece moves on the carrying surface 1021 of the carrying platform 102, when the first photoelectric sensor 10511 and the second photoelectric sensor 10521 detect the cut piece at the same time, the first driving member 111 is controlled to move by the controller, thereby driving the clamping member 103 to clamp the cut piece. If the first photoelectric sensor 10511 and the second photoelectric sensor 10521 do not detect the cut piece at the same time, the cut piece may not be clamped, and the position of the cut piece is adjusted so that the first photoelectric sensor 10511 and the second photoelectric sensor 10521 detect the cut piece at the same time, so that the cut piece can be clamped in a non-tilted state. At the same time, the first side position 1041 and the second side position 1042 can block different parts of the same side of the cut piece to prevent the cut piece from excessive displacement, thereby making the fixed position of the cut piece more accurate.

[0048] See also Figure 3 In another embodiment of the present application, a sewing device 20 is provided. The sewing device 20 includes a frame 201, a manipulator 202, a sewing piece, and the above-mentioned clamping device 10. The sewing piece is connected to the frame 201, and the two ends of the manipulator 202 are respectively connected to the frame 201 and the base 101. The manipulator 202 is used to transfer the clamping device 10 to the sewing piece, and then sew the clamped cut pieces. In the sewing device 20, the cut pieces can be transferred to the corresponding positions of the sewing piece by the manipulator 202, and then the cut pieces are sewn. Since the position of the cut pieces in the clamping device 10 is accurately fixed, the accuracy of sewing can be improved, and the yield of the product can be improved. Optionally, the sewing machine includes an overlock sewing machine 203 and a sewing machine 204.

[0049] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0050] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims, and the specification and drawings may be used to interpret the contents of the claims.

Claims

1. A clamping device, characterized in that: It includes a base, a bearing platform, a clamping member, a blocking member, a position detector and a controller; The carrying platform is connected to the base, and the carrying platform has a carrying surface for carrying the cut piece; the clamping member is connected to the base, and a clamping channel is formed between the clamping member and the carrying surface, and the clamping member is used to clamp the cut piece on the carrying surface; the blocking member protrudes from the carrying surface to block the cut piece passing through the clamping channel; the position detector is connected to the carrying platform and is located between the blocking member and the clamping member to detect whether the cut piece passes through the clamping channel; The clamping member and the position detector are electrically connected to the controller respectively. The controller is used to receive the position information of the cutting piece detected by the position detector and control the action of the clamping member according to the position information.

2. The clamping device according to claim 1, characterized in that: The blocking member includes a first side position and a second side position; the first side position and the second side position both protrude from the bearing surface, the first side position and the second side position are arranged at intervals, and the first side position and the second side position are respectively used to abut different parts of the cut piece, thereby blocking the cut piece.

3. The clamping device according to claim 2, characterized in that: The position detector includes a first sub-position detector and a second sub-position detector respectively connected to the first side position and the second side position, and the first sub-position detector and the second sub-position detector are respectively used to detect whether different parts of the cut piece pass through the clamping channel.

4. The clamping device according to claim 3, characterized in that: The carrying platform also has a back surface opposite to the carrying surface, and a first light path through hole and a second light path through hole are provided on the carrying platform; The first sub-position detector comprises a first photoelectric sensor and a first reflector, wherein the first reflector is located on the first side, the first photoelectric sensor is located on the back side, a light outlet of the first photoelectric sensor is arranged opposite to the first reflector, and light emitted by the first photoelectric sensor can pass through the first light path through hole to reach the first reflector; The second sub-position detector includes a second photoelectric sensor and a second reflector, the second reflector is located on the second side, the second photoelectric sensor is located on the back side, the light outlet of the second photoelectric sensor is arranged opposite to the second reflector, and the light emitted by the second photoelectric sensor can pass through the second light path through hole to reach the second reflector.

5. The clamping device according to claim 4, characterized in that: The clamping device also includes a slide rail and a slider; the slide rail is connected to the back side, the slider is slidably connected to the slide rail, the second photoelectric sensor is fixed on the slider, and the second optical path through hole is a strip through hole.

6. The clamping device according to claim 5, characterized in that: A guide is provided on the slider; a guide channel is provided on the support platform, the guide extends from the slider and passes through the guide channel, the second photoelectric sensor and the second reflector are respectively connected to the guide, and the second photoelectric sensor and the second reflector are respectively located on opposite sides of the support platform.

7. The clamping device according to claim 6, characterized in that: The clamping device also includes a limit sensor; the limit sensor is connected to the back side to detect the position information of the slider.

8. The clamping device according to claim 7, characterized in that: The limit sensor includes a first sub-limit sensor and a second sub-limit sensor; the first sub-limit sensor and the second sub-limit sensor are respectively located at two ends of the guide channel to detect position information of the slider.

9. The clamping device according to any one of claims 1 to 8, characterized in that: The clamping device further comprises a first driving member, the first driving member is connected to the controller, the first driving member is also connected to the clamping member, and the controller drives the clamping member to move through the first driving member.

10. A sewing device, characterized in that: It comprises a frame, a manipulator, a sewing piece and a clamping device as described in any one of claims 1 to 9; the sewing piece is connected to the frame, the two ends of the manipulator are respectively connected to the frame and the base, and the manipulator is used to transfer the clamping device to the sewing piece, and then sew the clamped cut piece.