Caliper disc brake
By designing an automatic compensation mechanism in the hydraulic clamp disc brake, using the coordination of the linkage groove and the linkage column, the automatic adjustment of the wear amount of the friction plate is achieved, solving the problem of manual adjustment in the prior art, and improving the compensation accuracy and Easy to use.
Patent Information
- Application Number
- CN202420636409.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The existing hydraulic clamp disc brakes require manual adjustment of the compensation amount of the friction plate when used, which has problems with inconvenience and requires manual judgment of the wear amount to determine the compensation amount.
An automatic compensation mechanism is designed, including a linkage groove, a linkage column, a check valve, an oil storage groove and a spring. The friction plate moves together with the linkage column. The linkage column pushes the hydraulic oil into the limit groove, and pushes the support plate to move and adjust friction. The wear compensation amount of the sheet is automated, simple and accurate.
It realizes automatic compensation of friction plate wear, the adjustment process is simple, convenient to use, and high compensation accuracy, avoiding the inconvenience of manual adjustment.
Smart Images

Figure CN222208734U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of caliper disc brakes, and more specifically to a caliper disc brake. Background Art
[0002] Caliper disc brake is a common braking system. Caliper disc brake has the advantages of strong braking force, fast heat dissipation and long service life. Therefore, it is widely used in modern vehicles. At the same time, the design of caliper disc brake is also constantly improving to improve braking efficiency, reduce wear and noise and other performance.
[0003] The prior art discloses a utility model patent named "a hydraulic caliper disc brake" with application number CN202222424226.7. When the disc brake is used for braking, the position of the friction plate is adjusted according to the wear of the friction plate. First, the bolt is turned outwardly and the fixing nut is turned outwardly so that the fixing nut and the lower surface of the fixed caliper disc are no longer in contact. According to the compensation amount required, the screw head is rotated to drive the screw rod, so that the screw rod drives the support plate and the friction plate to move upward. The limit plates fixed on both sides of the fixed caliper disc can effectively limit the friction plate to avoid excessive compensation, thereby solving the problem that the wear of the friction plate cannot be compensated when the disc brake is used for braking.
[0004] However, when it is used, the compensation amount of the friction plate still needs to be adjusted manually, and the wear amount of the friction plate needs to be judged manually to determine the compensation amount, so there is a problem of inconvenience in adjustment when it is used. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a caliper disc brake.
[0006] The utility model provides the following technical solution: a caliper disc brake, comprising a connecting plate, an outer wall of the connecting plate is fixedly connected with a fixed caliper disc and a piston caliper disc is installed, a brake pad is installed at the bottom of the piston caliper disc, a top of the fixed caliper disc is provided with symmetrically arranged limit grooves, an inner wall of the limit groove is slidably connected with a limit column, the top of the limit column is fixedly connected with a support plate, and the other end of the support plate is fixedly connected with a friction plate, a movable groove is provided at the bottom of the support plate that passes through the support plate and the friction plate in sequence, a compensation mechanism for automatically compensating for the wear of the friction plate is arranged in the fixed caliper disc; friction braking is performed by the friction plate, and when the friction plate is worn, the compensation mechanism automatically adjusts the friction plate to compensate for the wear.
[0007] Furthermore, the compensation mechanism includes a linkage groove, which is symmetrically arranged at the top of the fixed caliper disc, and the inner wall of the linkage groove is slidably connected with a linkage column, the linkage groove is connected to the interior of the limit groove, and the inner wall of the linkage groove and the limit groove is provided with a first one-way valve, the interior of the fixed caliper disc is provided with an oil storage tank connected to the interior of the linkage groove, and the inner wall of the connection between the oil storage tank and the linkage groove is provided with a second one-way valve, the top of the linkage column passes through the movable groove, and the bottom of the linkage column is fixedly connected with a spring, and the other end of the spring is fixedly connected to the bottom inner wall of the linkage groove; the friction plate moves with the linkage column, and when the friction plate is worn, the linkage column will be pushed, so that the linkage column pushes the hydraulic oil in the linkage groove, so that the hydraulic oil passes through the first one-way valve and enters the limit groove, so that the limit column pushes the support plate to move, so that the friction plate moves with the support plate, thereby adjusting the wear compensation amount of the friction plate, and this process is automatic adjustment, the adjustment process is simple and easy to use, and the compensation accuracy is high.
[0008] Furthermore, a ball bearing is provided on the top of the linkage column; by providing the ball bearing, the linkage column is prevented from being worn.
[0009] Furthermore, a symmetrically arranged baffle is fixedly connected to the top of the fixed caliper disc; by arranging the baffle, the baffle limits the support plate, thereby preventing the friction plate from over-compensating.
[0010] Furthermore, an air hole communicating with the interior of the oil storage tank is formed on the outer wall of the fixed caliper disc; by providing the air hole, external gas can enter the interior of the oil storage tank, preventing the pressure in the oil storage tank from affecting the flow of hydraulic oil in the second one-way valve.
[0011] Furthermore, a sealing sheet whose side can be lifted up is fixedly connected to the inner wall of the oil storage tank, and the sealing sheet covers the air hole inside; the sealing sheet can be lifted up so that external gas can enter the oil storage tank, but the hydraulic oil inside the oil storage tank cannot leak from the air hole.
[0012] Technical effects and advantages of the utility model:
[0013] 1. The utility model enables the friction plate and the linkage column to move together. When the friction plate is worn, the linkage column will be pushed, so that the linkage column pushes the hydraulic oil in the linkage groove, so that the hydraulic oil enters the limit groove through the first one-way valve, so that the limit column pushes the support plate to move, so that the friction plate moves with the support plate, thereby adjusting the wear compensation amount of the friction plate, and this process is automatic adjustment, the adjustment process is simple, easy to use, and the compensation accuracy is high.
[0014] 2. The utility model provides air holes so that external gas can enter the interior of the oil storage tank, thereby preventing the pressure in the oil storage tank from affecting the flow of hydraulic oil in the second one-way valve. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of the utility model;
[0016] Figure 2 It is a three-dimensional diagram of the fixed clamp plate in the utility model;
[0017] Figure 3 It is a cross-sectional view of the fixed clamp disc in the utility model;
[0018] Figure 4 for Figure 3 A partial enlarged view of point A in the figure.
[0019] The accompanying drawings are marked as follows: 1. connecting plate; 2. fixed caliper; 3. piston caliper; 4. brake pad; 5. limit groove; 6. limit column; 7. support plate; 8. friction plate; 9. movable groove; 10. linkage groove; 11. linkage column; 12. first one-way valve; 13. oil storage tank; 14. second one-way valve; 15. spring; 16. ball; 17. baffle; 18. air hole; 19. sealing plate. DETAILED DESCRIPTION
[0020] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative, and the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0021] Reference Figure 1-4 The utility model provides a caliper disc brake, comprising a connecting plate 1, the outer wall of the connecting plate 1 is fixedly connected with a fixed caliper disc 2 and a piston caliper disc 3, a brake pad 4 is installed at the bottom of the piston caliper disc 3, a symmetrically arranged limiting groove 5 is opened on the top of the fixed caliper disc 2, a limiting column 6 is slidably connected to the inner wall of the limiting groove 5, a supporting plate 7 is fixedly connected to the top of the limiting column 6, and a friction plate 8 is fixedly connected to the other end of the supporting plate 7, a movable groove 9 is opened at the bottom of the supporting plate 7 to penetrate the supporting plate 7 and the friction plate 8 in sequence, a compensation mechanism for automatically compensating for the wear of the friction plate 8 is arranged in the fixed caliper disc 2; friction braking is performed by the friction plate 8, and when the friction plate 8 is worn, the compensation mechanism automatically adjusts the friction plate 8 to compensate for the wear.
[0022] Wherein, the compensation mechanism includes a linkage groove 10, the linkage groove 10 is symmetrically arranged at the top of the fixed pliers disc 2, the inner wall of the linkage groove 10 is slidably connected with a linkage column 11, the linkage groove 10 is communicated with the interior of the limit groove 5, and the inner wall of the connection between the linkage groove 10 and the limit groove 5 is provided with a first one-way valve 12, the interior of the fixed pliers disc 2 is provided with an oil storage tank 13 communicated with the interior of the linkage groove 10, and the inner wall of the connection between the oil storage tank 13 and the linkage groove 10 is provided with a second one-way valve 14, the top of the linkage column 11 passes through the movable groove 9, and the linkage A spring 15 is fixedly connected to the bottom of the column 11, and the other end of the spring 15 is fixedly connected to the bottom inner wall of the linkage groove 10; the friction plate 8 moves together with the linkage column 11. When the friction plate 8 is worn, the linkage column 11 will be pushed, so that the linkage column 11 pushes the hydraulic oil in the linkage groove 10, so that the hydraulic oil enters the limit groove 5 through the first one-way valve 12, so that the limit column 6 pushes the support plate 7 to move, so that the friction plate 8 moves with the support plate 7, thereby adjusting the wear compensation amount of the friction plate 8, and this process is automatic adjustment, the adjustment process is simple and easy to use, and the compensation accuracy is high.
[0023] A ball bearing 16 is disposed on the top of the linkage column 11 ; the ball bearing 16 is disposed to prevent the linkage column 11 from being worn.
[0024] The top of the fixed caliper disc 2 is fixedly connected with a symmetrically arranged baffle 17 ; by arranging the baffle 17 , the baffle 17 limits the support plate 7 , thereby preventing the friction plate 8 from over-compensating.
[0025] Among them, the outer wall of the fixed caliper disc 2 is provided with an air hole 18 connected to the inside of the oil storage tank 13; by setting the air hole 18, external gas can enter the inside of the oil storage tank 13 to prevent the pressure in the oil storage tank 13 from affecting the circulation of hydraulic oil in the second one-way valve 14.
[0026] Among them, the inner wall of the oil storage tank 13 is fixedly connected with a sealing sheet 19 whose one side can be lifted up, and the sealing sheet 19 covers the air hole 18 inside; the sealing sheet 19 can be lifted up, so that external gas can enter the oil storage tank 13, but the hydraulic oil inside the oil storage tank 13 cannot leak from the air hole 18.
[0027] The working principle of this utility model:
[0028] During use, the friction plate 8 moves with the linkage column 11. When the friction plate 8 is worn, the linkage column 11 will be pushed, so that the linkage column 11 pushes the hydraulic oil in the linkage groove 10, so that the hydraulic oil passes through the first one-way valve 12 and enters the limit groove 5, so that the limit column 6 pushes the support plate 7 to move, so that the friction plate 8 moves with the support plate 7, thereby adjusting the wear compensation amount of the friction plate 8. When the friction plate 8 and the linkage column 11 are subsequently reset and moved together, the spring 15 will push the linkage column 11 to move under its own elastic force, so that the linkage column 11 moves to draw the hydraulic oil in the oil storage tank 13 from the second one-way valve 14 to the inside of the linkage groove 10, in preparation for the next adjustment of the compensation amount of the friction plate 8. Moreover, this compensation process is automatic adjustment, and the adjustment process is simple and easy to use, with high compensation accuracy.
[0029] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0030] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0031] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A caliper disc brake, comprising a connecting plate (1), the outer wall of which is fixedly connected to a fixed caliper disc (2) and mounted with a piston caliper disc (3), Features: A brake pad (4) is installed at the bottom of the piston caliper (3), a symmetrically arranged limit groove (5) is provided at the top of the fixed caliper (2), the inner wall of the limit groove (5) is slidably connected to a limit column (6), the top of the limit column (6) is fixedly connected to a support plate (7), and the other end of the support plate (7) is fixedly connected to a friction plate (8), the bottom of the support plate (7) is provided with a movable groove (9) that passes through the support plate (7) and the friction plate (8) in sequence, and a compensation mechanism for automatically compensating for the wear of the friction plate (8) is provided in the fixed caliper (2).
2. A caliper disc brake according to claim 1, Features: The compensation mechanism comprises a linkage groove (10), wherein the linkage groove (10) is symmetrically arranged at the top of the fixed pliers disc (2), a linkage column (11) is slidably connected to the inner wall of the linkage groove (10), the linkage groove (10) is communicated with the interior of the limit groove (5), and a first one-way valve (12) is arranged on the inner wall of the connection point between the linkage groove (10) and the limit groove (5), an oil storage groove (13) is arranged inside the fixed pliers disc (2) and communicated with the interior of the linkage groove (10), and a second one-way valve (14) is arranged on the inner wall of the connection point between the oil storage groove (13) and the linkage groove (10), the top of the linkage column (11) passes through the movable groove (9), the bottom of the linkage column (11) is fixedly connected to a spring (15), and the other end of the spring (15) is fixedly connected to the bottom inner wall of the linkage groove (10).
3. A caliper disc brake according to claim 2, Features: A ball (16) is arranged on the top of the linkage column (11).
4. A caliper disc brake according to claim 1, Features: A symmetrically arranged baffle (17) is fixedly connected to the top of the fixed clamp disc (2).
5. A caliper disc brake according to claim 2, Features: An air hole (18) communicating with the interior of the oil storage tank (13) is formed on the outer wall of the fixed clamp disc (2).
6. A caliper disc brake according to claim 5, Features: A sealing sheet (19) whose one side can be lifted up is fixedly connected to the inner wall of the oil storage tank (13), and the sealing sheet (19) covers the air hole (18) inside.
