Disc brake with friction plates convenient to disassemble

By setting the rotating clamp plate, threaded screw and rack and gear coordination in the disc brake, the problem of difficulty in disassembling the friction plate is solved, the rapid replacement of the friction plate and real-time temperature monitoring is achieved, and the convenience of the brake is improved and security.

CN222208741UActive Publication Date: 2024-12-20ANHUI SANZHI BRAKE CO LTD
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Patent Information

Application Number
CN202420943760.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-20
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

When disassembling and replacing the friction plates in existing disc brakes, they need to be disassembled together with the fixing accessories. Since the fixing accessories are located inside the brake caliper, the operating space is limited and the coordination relationship is complicated, which makes it difficult to disassemble and install, time-consuming and labor-intensive. Replacing the friction plates with belts It's inconvenient to come.

Method used

A disc brake is designed to facilitate the removal of friction plates. The friction plate is fixed and loosened by providing a rotating clamp and threaded screws outside the brake caliper, and the friction plate is quickly removed by using rack and gear. Set a thermal plate and a temperature detector on the brake caliper to monitor the temperature in real time.

Benefits of technology

It realizes convenient disassembly and installation of friction plates, reduces operation difficulty and time, and provides real-time temperature monitoring and warning through temperature detection, improving the convenience and safety of the brakes.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222208741U_ABST
    Figure CN222208741U_ABST
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Abstract

A disc brake with friction plates convenient to disassemble comprises a brake disc, a brake caliper is installed on the brake disc, the friction plates which are symmetrically distributed are arranged in the brake caliper, the friction plates can move in the radial direction, a piston is installed on the inner side wall of the brake caliper in a sliding mode, and the piston can stretch out and draw back to control the friction plate on one side to move. A friction plate is arranged on the brake caliper, a pressing piece is arranged on the friction plate, a clamping plate is arranged on the brake caliper in a rotating mode, the clamping plate is matched with the pressing piece to press the friction plate, and a screw button used for fixing the clamping plate is arranged on the brake caliper in a threaded mode. The friction plate is fixed in the mode that the clamping plate presses the pressing plate, the clamping plate is arranged outside the brake caliper, operation is convenient, the clamping plate is arranged in a rotating mode, the friction plate can be loosened through rotation, dismounting is not needed, and dismounting and mounting of the friction plate are convenient.
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Description

Technical Field

[0001] The utility model relates to a disc brake, in particular to a disc brake with a friction plate that is easy to disassemble. Background Art

[0002] Disc brakes are brakes used on automobiles. Their main working principle lies in the hydraulic control system. They are composed of brake discs, brake calipers, friction pads, oil pipes, etc. Pressure is applied to the brake caliper, causing the brake caliper friction pads to rub against the wheel brake disc to achieve the purpose of braking.

[0003] The friction pads in disc brakes will continue to wear during use. When worn to a certain extent, the braking effect will be weakened, thus affecting the safety of vehicle driving. Therefore, the friction pads need to be replaced regularly. At present, when the friction pads in disc brakes are disassembled and replaced, they need to be disassembled and replaced together with the fixing accessories. In addition, since the fixing accessories are located inside the brake caliper, the operating space is limited and the matching relationship is complex, which makes the removal and installation of the friction pads difficult, time-consuming and labor-intensive, and brings inconvenience to the replacement of the friction pads.

[0004] Therefore, it is urgent to provide a disc brake that is easy to disassemble the friction plate. Utility Model Content

[0005] In order to overcome the disadvantages that when the friction plate in the existing disc brake is disassembled and replaced, it is necessary to disassemble and replace it together with the fixing accessories, and because the fixing accessories are located inside the brake caliper, the operation space is limited and the matching relationship is complicated, which makes disassembly and installation difficult, time-consuming and labor-intensive, and brings inconvenience to the replacement of the friction plate, the utility model provides a disc brake with easy disassembly of the friction plate.

[0006] To solve the above problem, the utility model adopts the following technical scheme: a disc brake with easy-to-remove friction plates, comprising a brake disc, a brake caliper mounted on the brake disc, symmetrically distributed friction plates arranged in the brake caliper, the friction plates being radially movable, a piston being slidably mounted on the inner side wall of the brake caliper, the piston being able to telescope and control the movement of the friction plates on one side, a pressure plate being arranged on the friction plate, a clamping plate being rotatably arranged on the brake caliper, the clamping plate cooperating with the pressure plate to press the friction plate, and a screw button for fixing the clamping plate being threadedly arranged on the brake caliper.

[0007] Optionally, a No. 1 rack is provided on both sides of the friction plate, and a plurality of No. 2 racks are slidably provided on the brake caliper, and a gear is provided between the adjacent No. 1 racks and the No. 2 racks, and the gear is meshed with the No. 1 rack and the No. 2 rack.

[0008] Optionally, a heat conducting plate is provided on the brake caliper, and a temperature detector is provided on the heat conducting plate via a mounting frame.

[0009] Optionally, two limit blocks located on both sides of the clamping plate are fixedly connected to the brake caliper, and a stop rod is slidably provided on the two limit blocks.

[0010] Optionally, a protective pad is provided on the side of the piston that contacts the friction plate.

[0011] Optionally, ventilation holes for ventilation and heat dissipation are provided on the surface of the brake disc.

[0012] Compared with the prior art, the utility model has the following technical effects: 1. The friction plate is fixed by pressing the pressure plate with a clamping plate, and the clamping plate is arranged outside the brake caliper for easy operation. The clamping plate is rotatable and can be rotated to loosen the friction plate without removal, which facilitates the disassembly and installation of the friction plate.

[0013] 2. Through the cooperation of rack No. 2, gear and rack No. 1, when the clamping plate releases the friction plate, the friction plate can be moved out of the brake caliper, which is convenient and quick to remove.

[0014] 3. Through the setting of the heat conduction plate and the temperature detector, the brake disc temperature can be monitored in real time when the brake disc is in operation, and warnings and reminders can be given when the brake disc temperature exceeds the normal range. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0016] Figure 2 It is a three-dimensional cross-sectional structural schematic diagram of the friction plate, the pressure plate and the piston of the utility model.

[0017] Figure 3 It is a three-dimensional cross-sectional structural schematic diagram of the gear, heat conduction plate and temperature detector of the utility model.

[0018] Figure 4 It is a three-dimensional structural schematic diagram of the first rack, the gear and the second rack of the utility model.

[0019] Figure 5 It is a three-dimensional structural schematic diagram of the limit block, the support rod and the protective pad of the utility model.

[0020] The meanings of the reference numerals in the figure are: 1: brake disc, 2: brake caliper, 3: clamping plate, 4: screw button, 5: friction plate, 6: pressure plate, 7: piston, 8: rack No. 1, 9: gear, 10: rack No. 2, 11: heat conduction plate, 12: mounting frame, 13: temperature detector, 14: limit block, 15: push rod, 16: protective pad, 17: ventilation hole. DETAILED DESCRIPTION

[0021] The technical solution is further described below in conjunction with specific embodiments. It should be noted that the words indicating directions such as up, down, left, and right mentioned in this article are only for the position of the structure shown in the corresponding drawings. The serial numbers of the parts in this article, such as first, second, etc., are only used to distinguish the objects described and do not have any order or technical meaning. The words such as connection and coupling in this application include direct and indirect connection (coupling) unless otherwise specified.

[0022] Example 1

[0023] See also Figure 1 and Figure 2 , a disc brake for easy removal of friction plates, comprising a brake disc 1, a surface of the brake disc 1 being provided with ventilation holes 17 for ventilation and heat dissipation, a brake caliper 2 being mounted on the brake disc 1, two friction plates 5 symmetrically distributed on the left and right being arranged in the brake caliper 2, the friction plates 5 being movable radially, a piston 7 being slidably mounted on the inner side wall of the brake caliper 2, the piston 7 being capable of telescoping and controlling the movement of the friction plate 5 on the right side, a protective pad 16 being arranged on the side of the piston 7 contacting the friction plate 5, the protective pad 16 being used to reduce the friction between the piston 7 and the friction plate 5 on the right side, a pressing plate 6 being arranged on the surface of the friction plate 5, a card plate 3 being rotatably arranged at the middle position on the top of the brake caliper 2, the card plate 3 cooperating with the pressing plate 6 to press the friction plate 5, a screw button 4 for fixing the card plate 3 being threadedly arranged on the right side of the top of the brake caliper 2.

[0024] When replacing the friction plate 5, turn the nut 4 to unscrew it, then pull open the card plate 3 to make the card plate 3 loosen the pressure plate 6, and the friction plate 5 can be removed. After the friction plate 5 is replaced, pull the card plate 3 to reset it, use the card plate 3 to press the pressure plate 6 to tighten the friction plate 5, and finally use the nut 4 to fix the card plate 3 to complete the installation of the friction plate 5.

[0025] Example 2

[0026] Based on Example 1, please refer to Figure 3 and Figure 4 A No. 1 rack 8 is provided on both the front and rear sides of the friction plate 5, and four No. 2 racks 10 are slidably provided on the brake caliper 2 and are symmetrically distributed in pairs. A gear 9 is provided between the adjacent No. 1 rack 8 and the No. 2 rack 10, and the gear 9 is engaged with the No. 1 rack 8 and the No. 2 rack 10; pull up the No. 2 rack 10, the No. 2 rack 10 drives the gear 9 to rotate, and the gear 9 drives the No. 1 rack 8 to move up, so that the friction plate 5 is moved out of the brake caliper 2, so that the maintenance personnel can quickly remove it.

[0027] See also Figure 3A heat conducting plate 11 is provided on the front side of the brake caliper 2, and a temperature detector 13 is provided on the heat conducting plate 11 through a mounting frame 12; a large amount of heat is generated during the rotation of the brake disc 1, during which the heat conducting plate 11 transfers the heat to the temperature detector 13, and the temperature of the brake disc 1 is monitored in real time through the temperature detector 13, and a warning and reminder are issued when the temperature of the brake disc 1 exceeds a normal range.

[0028] See also Figure 5 Two limit blocks 14 located on both sides of the card plate 3 are fixedly connected to the middle position of the top of the brake caliper 2, and the two limit blocks 14 are slidably provided with a push rod 15 together; after the card plate 3 releases the friction plate 5, the push rod 15 is located below the card plate 3, and the push rod 15 is used to block the card plate 3, thereby preventing the card plate 3 from resetting when the friction plate 5 is released.

[0029] The technical principles of the embodiments of the present utility model are described above in combination with specific embodiments. These descriptions are only for explaining the principles of the embodiments of the present utility model, and cannot be interpreted in any way as limiting the protection scope of the embodiments of the present utility model. Based on the explanations here, technicians in this field can think of other specific implementation methods of the embodiments of the present utility model without creative work, and these methods will fall within the protection scope of the embodiments of the present utility model.

Claims

1. A disc brake for easily disassembling a friction plate, comprising a brake disc (1), a brake caliper (2) mounted on the brake disc (1), symmetrically distributed friction plates (5) arranged in the brake caliper (2), the friction plates (5) being radially movable, a piston (7) being slidably mounted on the inner side wall of the brake caliper (2), the piston (7) being capable of telescoping to control the movement of the friction plate (5) on one side, wherein: A pressing plate (6) is arranged on the friction plate (5), a clamping plate (3) is rotatably arranged on the brake caliper (2), the clamping plate (3) cooperates with the pressing plate (6) to press the friction plate (5), and a screw button (4) for fixing the clamping plate (3) is threadedly arranged on the brake caliper (2).

2. A disc brake with easily removable friction plate according to claim 1, characterized in that: A first rack (8) is provided on both sides of the friction plate (5); a plurality of second racks (10) are slidably provided on the brake caliper (2); a gear (9) is provided between adjacent first racks (8) and second racks (10); and the gear (9) meshes with the first racks (8) and the second racks (10).

3. A disc brake with easily removable friction plate according to claim 1, characterized in that: A heat conducting plate (11) is provided on the brake caliper (2), and a temperature detector (13) is provided on the heat conducting plate (11) via a mounting frame (12).

4. A disc brake with easily removable friction plate according to claim 1, characterized in that: The brake caliper (2) is fixedly connected to two limit blocks (14) located on both sides of the clamping plate (3), and a stop rod (15) is slidably arranged on the two limit blocks (14).

5. A disc brake with easily removable friction plate according to claim 1, characterized in that: A protective pad (16) is provided on the side of the piston (7) that contacts the friction plate (5).

6. A disc brake with easily removable friction plate according to claim 1, characterized in that: The surface of the brake disc (1) is provided with ventilation holes (17) for ventilation and heat dissipation.