Speed reducer with high-precision anti-reversion structure

Abstract

The utility model discloses a speed reducer with a high-precision anti-reversal structure, which belongs to the technical field of speed reducers and comprises a speed reducer cabin, speed reducer inner teeth are mounted in the speed reducer cabin, a speed reducer rotating rod is mounted on the speed reducer cabin, and a mechanical locking mechanism is arranged on the outer side of the speed reducer rotating rod. A ring sleeve body is fixedly installed on the outer wall of the speed reducer rotating rod, fixing bolts are fixedly installed at the upper end and the lower end of the ring sleeve body, a second socket is fixedly installed at the left end of the ring sleeve body, and a second limiting groove is formed in the second socket. The mechanical lock catch mechanism fixes and limits the rotating rod in the speed reducer in a mechanical buckling mode, then the rotating rod and inner teeth of the speed reducer are prevented from reversing, the electric driving mode of the mechanical lock catch mechanism ensures stable buckling operation, the buckling stability and reliability are guaranteed, and the rotating rod is prevented from reversing.

Description

Technical Field

[0001] The utility model relates to the technical field of reducers, in particular to a reducer with a high-precision anti-reversal structure. Background Art

[0002] A reducer is a mechanical transmission device that reduces the speed of the input shaft through the rotation of gears or other transmission elements, while increasing the torque to meet the different power transmission requirements of various mechanical equipment. In modern industrial production, reducers are widely used. Whether it is automated equipment on production lines or large machinery on construction sites, reducers are indispensable. The design and manufacture of reducers involve multiple technical fields, including mechanical design, materials science, thermodynamics and electronic control. Technological innovations and patent protection in these fields are also important driving forces for the development of the reducer industry.

[0003] After the existing reducer is completed, it may reverse unexpectedly. The reversal will cause the working direction of the reducer to be inconsistent with the expectation, affecting the normal operation of the equipment, reducing the working efficiency and output effect. The reversal may also cause the gears and other transmission components in the reducer to bear uneven loads, accelerate the wear and damage of parts, and shorten the service life of the equipment. In addition, the reversal also means that the reducer needs additional energy to overcome the reverse torque, which will lead to energy waste and increase operating costs. Utility Model Content

[0004] The purpose of the utility model is to provide a speed reducer with a high-precision anti-reversal structure to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a reducer with a high-precision anti-reversal structure, comprising a reducer chamber, wherein reducer internal teeth are installed inside the reducer chamber, a reducer rotating rod is installed on the reducer chamber, a mechanical locking mechanism is arranged on the outer side of the reducer rotating rod, the mechanical locking mechanism comprises an annular sleeve body, a fixing bolt, a second socket, a second limiting groove and a locking rod, an annular sleeve body is fixedly installed on the outer wall of the reducer rotating rod, fixing bolts are fixedly installed on the upper and lower ends of the annular sleeve body, a second socket is fixedly installed on the left end of the annular sleeve body, a second limiting groove is opened on the second socket, three groups of the second limiting grooves are distributed on the second socket from top to bottom, and a locking rod is arranged on the left side of the second socket.

[0006] Optionally, the mechanical locking mechanism also includes a threaded groove, a nut body, a first socket, a first limit groove, a rod support plate, a displacement push rod, a limit collar, a bracket, a push plate body and a hydraulic rod. The limit collar, the bracket and the hydraulic rod are fixedly installed on the outer wall of the front end of the reducer cabin, and the bracket is fixedly installed on the limit collar.

[0007] Optionally, a thread groove is provided on the outer wall of the reducer rotating rod, and a nut body is threadedly connected to the outer side of the thread groove.

[0008] Optionally, a first socket is fixedly mounted on the right end of the annular sleeve body, a first limiting groove is formed on the first socket, and three groups of the first limiting grooves are distributed on the first socket from top to bottom.

[0009] Optionally, a rod body supporting plate is fixedly installed on the left end of the locking rod, a displacement push rod is fixedly installed on the left end of the rod body supporting plate, and the displacement push rod is slidably connected to a limiting collar.

[0010] Optionally, a push plate body is fixedly mounted on the left end of the displacement push rod, and the push plate body is fixedly connected to the transmission end of the hydraulic rod.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] In the utility model, a mechanical locking mechanism is provided, which effectively prevents the accidental reversal of the reducer after the work is completed. By locking the reducer rotating rod, it ensures that the working direction of the reducer is consistent with the expectation, thereby avoiding the normal operation of the equipment affected by the reversal, and improving the work efficiency and output effect; in the case of reversal, the gears and other transmission parts in the reducer may be subjected to uneven loads, accelerating the wear and damage of the parts. The use of the mechanical locking mechanism avoids the occurrence of reversal, thereby reducing the wear of the transmission parts and extending the service life of the equipment. The effective operation of the mechanical locking mechanism ensures that the reducer will not reverse, thereby reducing additional energy consumption; the insertion and fixation of the lock can be achieved by starting the hydraulic rod, without the need for complicated operating procedures, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model in a three-dimensional front view;

[0014] Figure 2 This is a schematic diagram of the structure of the three-dimensional rear view of the utility model;

[0015] Figure 3 It is a schematic diagram of the structure of the utility model in a three-dimensional top view;

[0016] Figure 4 It is a schematic diagram of the structure of the utility model from a plan view;

[0017] Figure 5 The structure of the utility model is shown in a three-dimensional cutaway view. Figure 1 ;

[0018] Figure 6The structure of the utility model is shown in a three-dimensional cutaway view. Figure 2 ;

[0019] Figure 7 The structure of the utility model is shown in a three-dimensional cutaway view. Figure 3 .

[0020] In the figure: 1. reducer housing; 2. reducer rotating rod; 3. reducer internal teeth; 4. mechanical locking mechanism; 401. ring sleeve body; 402. fixing bolt; 403. threaded groove; 404. nut body; 405. first socket; 406. first limiting groove; 407. second socket; 408. second limiting groove; 409. locking rod; 410. rod body supporting plate; 411. displacement push rod; 412. limiting collar; 413. support frame; 414. push plate body; 415. hydraulic rod. DETAILED DESCRIPTION

[0021] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figures 1 to 7 In the embodiment of the utility model, a reducer with a high-precision anti-reversal structure includes a reducer housing 1, a reducer inner gear 3 is installed inside the reducer housing 1, a reducer rotating rod 2 is installed on the reducer housing 1, and a mechanical locking mechanism 4 is arranged on the outer side of the reducer rotating rod 2. The mechanical locking mechanism 4 includes a ring sleeve body 401, a fixing bolt 402, a second socket 407, a second limiting groove 408 and a locking plug rod 409, and a ring sleeve is fixedly installed on the outer wall of the reducer rotating rod 2. The ring sleeve body 401 is provided with a fixing bolt 402 at both upper and lower ends thereof, a second socket 407 is fixedly installed at the left end of the ring sleeve body 401, a second limiting groove 408 is provided on the second socket 407, three groups of second limiting grooves 408 are distributed on the second socket 407 from top to bottom, a locking rod 409 is provided on the left side of the second socket 407, and the mechanical locking mechanism 4 further includes a threaded groove 403, a nut body 404, a first socket 405, a first limiting groove 406, The rod body support plate 410, the displacement push rod 411, the limit collar 412, the support frame 413, the push plate body 414 and the hydraulic rod 415 are fixedly installed on the outer wall of the front end of the reducer cabin 1. The support frame 413 is fixedly installed on the limit collar 412. The outer wall of the reducer rotating rod 2 is provided with a thread groove 403. The outer side of the thread groove 403 is threadedly connected with a nut body 404. The right end of the ring sleeve body 401 is fixedly installed with a first socket 405, a first limiting groove 406 is provided on the first socket 405, and three groups of first limiting grooves 406 are distributed on the first socket 405 from top to bottom. A rod body supporting plate 410 is fixedly installed on the left end of the lock plug rod 409, and a displacement push rod 411 is fixedly installed on the left end of the rod body supporting plate 410. The displacement push rod 411 is slidably connected with the limiting collar 412, and a push plate body 414 is fixedly installed on the left end of the displacement push rod 411, and the push plate body 414 is fixedly connected with the transmission end of the hydraulic rod 415;

[0025] The ring sleeve body 401 plays a supporting and fixing role, the fixing bolt 402 is used to limit the ring sleeve body 401 to prevent the ring sleeve body 401 from loosening, the threaded groove 403 cooperates with the nut body 404, the first limiting groove 406 and the second limiting groove 408 are used to connect the lock plug rod 409, which is used to limit the position of the lock plug rod 409, thereby locking the rotating rod 2; the lock plug rod 409 is a key component for achieving locking and unlocking; the rod body support plate 410 is used to support and fix the lock plug rod 409, the limiting collar 412 is used to limit the movement range of the displacement push rod 411 to ensure its correct position in the mechanical locking mechanism 4, the support frame 413 provides support for the lock plug rod 409 and the displacement push rod 411, and the push plate body 414 is used to receive the thrust of the hydraulic rod 415 and transmit the force to the displacement push rod 411. The hydraulic rod 415 is the power source of the mechanical locking mechanism 4.

[0026] The working principle of the utility model is as follows: the reducer with a high-precision anti-reversal structure is additionally provided with a mechanical locking mechanism 4. Before using the reducer with a high-precision anti-reversal structure, it is necessary to pre-connect the hydraulic rod 415 to electricity and connect it to the control terminal. When using the reducer with a high-precision anti-reversal structure, after turning off the reducer, wait for the reducer rotating rod 2 to return to its original position, activate the mechanical locking mechanism 4, start the hydraulic rod 415 to push the push plate body 414 and the displacement push rod 411 to the right, and the displacement push rod 411 drives the rod body support plate 410 and the locking plug rod 409 to move stably to the right along the limiting ring 412, so that the locking plug rod 409 can move stably to the right. 9 is inserted to the right into the first limiting groove 406, thereby achieving a stable insertion effect. Under the limiting effect of the locking rod 409, the reducer rotating rod 2 will not rotate, ensuring that the reducer rotating rod 2 will not reverse, thereby ensuring the stability and safety of the reducer; in summary, the mechanical locking mechanism 4 uses a mechanical snap-in method to fix and limit the rotating rod in the reducer, thereby avoiding reversal of the reducer rotating rod and the inner teeth. The electric drive method of the mechanical locking mechanism 4 ensures that the snap-in operation is stable, guarantees the stability and reliability of the snap-in, and avoids reversal of the rotating rod.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reducer with a high-precision anti-reversal structure, comprising a reducer housing (1), wherein the reducer housing (1) is provided with reducer internal gears (3), and a reducer rotating rod (2) is provided on the reducer housing (1), characterized in that: A mechanical locking mechanism (4) is arranged on the outer side of the reducer rotating rod (2), and the mechanical locking mechanism (4) comprises a ring sleeve body (401), a fixing bolt (402), a second socket (407), a second limiting groove (408) and a locking rod (409). The ring sleeve body (401) is fixedly installed on the outer wall of the reducer rotating rod (2), and the upper and lower ends of the ring sleeve body (401) are fixedly installed with fixing bolts (402). The left end of the ring sleeve body (401) is fixedly installed with a second socket (407), and the second socket (407) is provided with a second limiting groove (408). Three groups of the second limiting grooves (408) are distributed on the second socket (407) from top to bottom, and a locking rod (409) is arranged on the left side of the second socket (407).

2. The reducer with a high-precision anti-reversal structure according to claim 1, characterized in that: The mechanical locking mechanism (4) further comprises a threaded groove (403), a nut body (404), a first socket (405), a first limiting groove (406), a rod body supporting plate (410), a displacement push rod (411), a limiting collar (412), a support frame (413), a push plate body (414) and a hydraulic rod (415); the limiting collar (412), the support frame (413) and the hydraulic rod (415) are fixedly mounted on the outer wall of the front end of the reducer cabin (1); the support frame (413) is fixedly mounted on the limiting collar (412).

3. The reducer with a high-precision anti-reversal structure according to claim 1, characterized in that: A thread groove (403) is provided on the outer wall of the reducer rotating rod (2), and a nut body (404) is threadedly connected to the outer side of the thread groove (403).

4. The reducer with a high-precision anti-reversal structure according to claim 1, characterized in that: A first socket (405) is fixedly mounted on the right end of the ring sleeve (401), and a first limiting groove (406) is provided on the first socket (405). Three groups of the first limiting grooves (406) are distributed on the first socket (405) from top to bottom.

5. The reducer with a high-precision anti-reversal structure according to claim 1, characterized in that: A rod support plate (410) is fixedly mounted on the left end of the lock plug rod (409), a displacement push rod (411) is fixedly mounted on the left end of the rod support plate (410), and the displacement push rod (411) is slidably connected to a limiting collar (412).

6. The reducer with a high-precision anti-reversal structure according to claim 5, characterized in that: A push plate body (414) is fixedly mounted on the left end of the displacement push rod (411), and the push plate body (414) is fixedly connected to the transmission end of the hydraulic rod (415).

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