Energy-saving type intelligent electric valve capable of achieving long-distance water delivery and preventing water hammer
The energy-saving intelligent electric valve proactively addresses water hammer issues by converting energy into electricity, enhancing pipeline durability and safety.
Patent Information
- Application Number
- CN202420779233.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-16
AI Technical Summary
Existing valves fail to prevent water hammer effectively, leading to pipeline damage and energy waste, with manual closing rates and post-remedial measures being inefficient.
An energy-saving intelligent electric valve with a pressure relief system, pressure sensor, electromagnetic generator, and electric control valve that actively adjusts closing rates and converts water hammer energy into electricity.
Reduces water hammer damage by proactive control and generates electricity, extending pipeline life and improving system safety while saving energy.
Smart Images

Figure CN222209511U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric valves, in particular to an energy-saving intelligent electric valve for long-distance water delivery and water hammer prevention. Background Art
[0002] Valves are control components in fluid delivery systems and have functions such as shutoff, regulation, diversion, backflow prevention, pressure stabilization, diversion or overflow pressure relief. Valves used in fluid control systems come in a wide variety of varieties and specifications, from the simplest shut-off valves to the various valves used in extremely complex automatic control systems. During the use of valves, water hammer effect often occurs when opening or closing. Therefore, it is necessary to use an energy-saving intelligent electric valve that can prevent water hammer for long-distance water delivery.
[0003] The existing technology generally uses a bypass to absorb water hammer energy when eliminating the water hammer effect. This is a post-remedial measure after the water hammer effect occurs, and it cannot avoid the water hammer effect. The water hammer effect will damage the water access pipeline and reduce the service life of the water access pipeline. The current valve closing generally relies on manual experience, and the valve closing rate cannot be accurately adjusted in time, and the water hammer effect cannot be reduced in time. Most of the current water hammer prevention devices fail to fully utilize the energy of water hammer, resulting in energy waste. There is an urgent need for energy-saving devices that can utilize water hammer energy. Utility Model Content
[0004] The utility model aims to provide an energy-saving intelligent electric valve for long-distance water delivery and water hammer prevention, so as to solve the above-mentioned background technical problems.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving intelligent electric valve for long-distance water delivery and water hammer prevention, comprising: a pressure relief valve, one side of the pressure relief valve is fixedly connected to a water inlet pipe, and the front side of the pressure relief valve is fixedly connected to a pressure sensor;
[0006] A pressure relief pipe, the pressure relief pipe is fixedly connected to the top of the pressure relief valve, a mounting platform is fixedly connected to the rear side of the pressure relief pipe, an electromagnetic generator is fixedly connected to the mounting platform, and the electromagnetic generator is electrically connected to the battery and the controller;
[0007] An electric control valve, wherein the electric control valve is fixedly connected to one side of the pressure relief valve through a pipeline, and the other side of the electric control valve is fixedly connected to a drainage pipeline;
[0008] A pressure relief assembly is installed on the inner side of the pressure relief pipe and is used to reduce water hammer and provide power for the input end of the electromagnetic generator.
[0009] Preferably, the pressure relief assembly also includes convex rings fixedly connected to the upper and lower sides of the inner side of the pressure relief pipe, a spring is arranged between the two convex rings, the pressure relief assembly also includes a blocking plate slidably installed on the inner side of the pressure relief pipe, the top of the blocking plate is rotatably connected to a rotating rod, one end of the rotating rod is rotatably connected to a crank, and the rear side of one end of the crank is fixedly connected to a ratchet, the pressure relief assembly also includes a connecting shaft fixedly connected to the output end of the electromagnetic generator, a circular hole is opened at one end of the connecting shaft, ratchets are rotatably connected to the four corners of one side of the circular hole, and spring sheets are fixedly connected to the inner wall of the circular hole, and the ratchet contacts the outer side of the ratchet.
[0010] Preferably, a support sleeve is fixedly connected to one side of the inner side of the pressure relief pipe, the connecting shaft is rotatably mounted on the outer side of the support sleeve, and reinforcing ribs are evenly distributed on the outer side of the support sleeve.
[0011] Preferably, a rotating hole is also provided on one side of the circular hole facing inward, and a rotating shaft is fixedly connected to the side close to the ratchet wheel, and the rotating shaft is rotatably mounted on the inner side of the rotating hole.
[0012] Preferably, the crank is provided with a strip groove for reducing material consumption, and both end surfaces of the crank are arc surfaces.
[0013] Preferably, a connecting block is fixedly connected to the top of the blocking plate, a fixing hole is provided on the connecting block, and the connecting block is rotatably connected to the adjacent end of the rotating rod via a shaft.
[0014] Preferably, the pressure sensor is electrically connected to a battery and a controller, and the controller is also electrically connected to an electric control valve.
[0015] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0016] By setting up pressure relief components, electric control valves and other structures, a buffering effect can be achieved on water hammer in the pipeline. At the same time, water hammer can be used to generate electricity, effectively saving electricity. Finally, the active closing rate of the electric control valve can respond in time through the pipeline pressure feedback detected by the pressure sensor, reducing the water hammer effect from the source, thereby eliminating the harm of water hammer to valves and pipelines, extending the service life of the valve, and improving the safety of long-distance water supply systems. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a partial cross-sectional structural schematic diagram of the utility model;
[0020] Figure 3 This is a schematic diagram of the overall structure of the utility model from another perspective;
[0021] Figure 4 It is a partially enlarged structural schematic diagram of the utility model.
[0022] Description of reference numerals:
[0023] 1. Pressure relief valve; 2. Electric control valve; 3. Drainage pipe; 4. Water inlet pipe; 5. Pressure sensor; 6. Pressure relief pipe; 7. Mounting table; 8. Electromagnetic generator; 9. Convex ring; 10. Spring; 11. Blocking plate; 12. Rotating rod; 13. Crank; 14. Ratchet; 15. Connecting shaft; 16. Pawl; 17. Shrapnel; 18. Support sleeve. DETAILED DESCRIPTION
[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0025] The utility model provides Figure 1-Figure 4 The energy-saving intelligent electric valve for long-distance water delivery and water hammer prevention shown in the figure includes: a pressure relief valve 1, one side of the pressure relief valve 1 is fixedly connected to a water inlet pipe 4, the front side of the pressure relief valve 1 is fixedly connected to a pressure sensor 5, the pressure sensor 5 can detect the real-time water pressure and transmit the data signal to the controller, the controller controls the motor speed on the electric control valve 2 according to a preset program, so as to actively alleviate the water hammer effect generated when the valve is closed; a pressure relief pipe 6, the pressure relief pipe 6 is fixedly connected to the top of the pressure relief valve 1, the rear side of the pressure relief pipe 6 is fixedly connected to a mounting platform 7, the mounting platform 7 is used to facilitate the installation of an electromagnetic generator 8. The mounting platform 7 is fixedly connected with the electromagnetic generator 8, and the electromagnetic generator 8 is electrically connected to the battery and the controller; the electric control valve 2 is fixedly connected to one side of the pressure relief valve 1 through a pipeline. The electric control valve 2 is an existing mature technology. The opening and closing of the valve is controlled by a motor and a transmission structure such as a worm gear. The other side of the electric control valve 2 is fixedly connected with a drainage pipe 3; a pressure relief component, which is installed on the inner side of the pressure relief pipe 6. The pressure relief component is used to reduce water hammer and provide power for the input end of the electromagnetic generator 8.
[0026] Furthermore, the pressure relief assembly also includes a convex ring 9 fixedly connected to the upper and lower sides of the inner side of the pressure relief pipe 6, a spring 10 is arranged between the two convex rings 9, the spring 10 is used to reset the plugging plate 11, and the convex ring 9 is used to limit the plugging plate 11 and the spring 10. The pressure relief assembly also includes a plugging plate 11 slidably installed on the inner side of the pressure relief pipe 6, the top of the plugging plate 11 is rotatably connected to a rotating rod 12, one end of the rotating rod 12 is rotatably connected to a crank 13, and the rear side of one end of the crank 13 is fixedly connected to a ratchet 14, the rotating rod 12 and the crank 13 are used to convert the linear motion of the plugging plate 11 into the rotational motion of the output end of the electromagnetic generator 8, the pressure relief assembly also includes a connecting shaft 15 fixedly connected to the output end of the electromagnetic generator 8, one end of the connecting shaft 15 is provided with a circular hole, the circular hole is used to install a ratchet 16 and a spring 17, and the circular hole is used to install a ratchet 16 and a spring 17. The four corners of one side of the hole are rotatably connected with a pawl 16, and the inner wall of the circular hole is fixedly connected with a spring piece 17. The pawl 16 conflicts with the outer side of the ratchet 14. The ratchet 14, the pawl 16 and the spring piece 17 cooperate to realize that when the crank 13 rotates clockwise, the output end of the electromagnetic generator 8 drives the output end of the electromagnetic generator 8 to rotate and generate electricity. When the crank 13 is reset counterclockwise, the output end of the electromagnetic generator 8 and the connecting shaft 15 no longer rotate with it to avoid the forward and reverse rotation of the output end of the electromagnetic generator 8, so that the electromagnetic generator 8 can generate electricity with the movement of the blocking plate 11. It should be noted that the stroke is short and the amount of electricity that can be generated is limited. Therefore, the electromagnetic generator 8 and the battery and other structures provide auxiliary power supply to the valve, which is used for the emergency needs of the valve in the event of an external power outage. The valve also needs to be equipped with a main power supply to meet normal power supply needs.
[0027] Furthermore, a support sleeve 18 is fixedly connected to one side of the inner side of the pressure relief pipe 6, and the connecting shaft 15 is rotatably installed on the outer side of the support sleeve 18. Reinforcing ribs are evenly distributed on the outer side of the support sleeve 18. The support sleeve 18 is used to support the connecting shaft 15 to improve transmission stability.
[0028] Furthermore, a rotating hole is provided on one side of the circular hole facing inward, and a rotating shaft is fixedly connected to the side close to the ratchet 14 , and the rotating shaft is rotatably mounted on the inner side of the rotating hole. The rotating shaft and the rotating hole cooperate to position and support the rotation of the crank 13 .
[0029] Furthermore, the crank 13 is provided with a strip groove for reducing the amount of material used. Both end surfaces of the crank 13 are arc surfaces. The strip groove is used to reduce the material cost.
[0030] Furthermore, a connecting block is fixedly connected to the top of the blocking plate 11, a fixing hole is opened on the connecting block, and the connecting block and the adjacent end of the rotating rod 12 are rotatably connected through an axle. The cooperation of the connecting block, the fixing hole and the axle facilitates the installation of the rotating rod 12 and the blocking plate 11.
[0031] Furthermore, the pressure sensor 5 is electrically connected to the battery and the controller, and the controller is also electrically connected to the electric control valve 2. When the pressure sensor 5 detects a sudden change in pipeline pressure, it transmits a signal to the controller in a timely manner and adjusts the closing rate of the electric control valve 2 through the controller, thereby being able to actively and effectively reduce the generation of water hammer from the source, rather than just passive water hammer protection.
[0032] When in use, the valve is connected to an external power supply. When closing the valve, the controller controls the electric control valve 2 to start. Due to the change in flow, a water hammer effect is generated in the pipeline. The increased water pressure pushes the plug 11 to compress the spring 10 to move, and the crank 13 is driven to rotate through the rotating rod 12. The ratchet 14 presses against the pawl 16 to drive the connecting shaft 15 and the output end of the electromagnetic generator 8 to rotate to generate electricity. The generated electrical energy is stored in the battery. At the same time, the pressure sensor 5 detects the sudden change in pressure and sends a signal to the controller. The controller controls the motor on the electric control valve 2 to adjust the valve closing rate according to the preset program.
[0033] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. An energy-saving intelligent electric valve for long-distance water delivery and water hammer prevention, characterized in that: include: A pressure relief valve (1), wherein one side of the pressure relief valve (1) is fixedly connected to a water inlet pipe (4), and the front side of the pressure relief valve (1) is fixedly connected to a pressure sensor (5); A pressure relief pipe (6), the pressure relief pipe (6) is fixedly connected to the top of the pressure relief valve (1), the rear side of the pressure relief pipe (6) is fixedly connected to a mounting platform (7), the mounting platform (7) is fixedly connected to an electromagnetic generator (8), and the electromagnetic generator (8) is electrically connected to a battery and a controller; An electric control valve (2), wherein the electric control valve (2) is fixedly connected to one side of the pressure relief valve (1) via a pipeline, and the other side of the electric control valve (2) is fixedly connected to a drainage pipeline (3); A pressure relief component is installed on the inner side of the pressure relief pipe (6), and is used to reduce water hammer and provide power for the input end of the electromagnetic generator (8).
2. The energy-saving intelligent electric valve for long-distance water delivery and water hammer prevention according to claim 1 is characterized by: The pressure relief component also includes a convex ring (9) fixedly connected to the upper and lower sides of the inner side of the pressure relief pipe (6), a spring (10) is arranged between the two convex rings (9), the pressure relief component also includes a plugging plate (11) slidably installed on the inner side of the pressure relief pipe (6), the top of the plugging plate (11) is rotatably connected to a rotating rod (12), one end of the rotating rod (12) is rotatably connected to a crank (13), and the rear side of one end of the crank (13) is fixedly connected to a ratchet (14), the pressure relief component also includes a connecting shaft (15) fixedly connected to the output end of the electromagnetic generator (8), one end of the connecting shaft (15) is provided with a circular hole, one side of the circular hole is rotatably connected to a ratchet (16), and the inner wall of the circular hole is fixedly connected to spring pieces (17), and the ratchet (16) is in contact with the outer side of the ratchet (14).
3. The energy-saving intelligent electric valve for long-distance water delivery and water hammer prevention according to claim 2 is characterized by: A support sleeve (18) is fixedly connected to one side of the inner side of the pressure relief pipe (6), the connection shaft (15) is rotatably mounted on the outer side of the support sleeve (18), and reinforcing ribs are evenly distributed on the outer side of the support sleeve (18).
4. The energy-saving intelligent electric valve for long-distance water delivery and water hammer prevention according to claim 2 is characterized by: A rotating hole is also provided on one side of the circular hole facing inwards, and a rotating shaft is fixedly connected to the side close to the ratchet wheel (14), and the rotating shaft is rotatably mounted on the inner side of the rotating hole.
5. The energy-saving intelligent electric valve for long-distance water delivery and water hammer prevention according to claim 2 is characterized by: The crank (13) is provided with a strip groove for reducing the amount of material used, and both end surfaces of the crank (13) are arc surfaces.
6. The energy-saving intelligent electric valve for long-distance water delivery and water hammer prevention according to claim 2 is characterized by: A connecting block is fixedly connected to the top of the blocking plate (11), a fixing hole is provided on the connecting block, and the connecting block is rotatably connected to the adjacent end of the rotating rod (12) via a shaft.
7. The energy-saving intelligent electric valve for long-distance water delivery and water hammer prevention according to claim 1 is characterized by: The pressure sensor (5) is electrically connected to the battery and the controller, and the controller is also electrically connected to the electric control valve (2).
