Urea filling equipment with built-in heating structure
By introducing a built-in heating structure and agitating components into the urea filling equipment, continuous heating is achieved using circulating water pipes and water pumps, the problem of poor heating effect of existing equipment is solved, and the stability and heating efficiency of the urea solution are ensured.
Patent Information
- Application Number
- CN202420224247.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-30
AI Technical Summary
The existing urea filling equipment does not heat well when heating the urea solution, resulting in crystallization in the solution and is unable to effectively maintain the stable state of the urea solution in a low-temperature environment.
A urea filling device with a built-in heating structure is designed, including a heating box, a blower assembly and agitating assembly. Continuous heating is achieved through circulating water pipes and water pumps, and the agitating assembly is driven by a reducer to improve heating efficiency.
It effectively avoids crystallization in the urea solution, ensures the stable state of the urea solution under low temperature environment, and improves the heating effect and efficiency.
Smart Images

Figure CN222210772U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of urea solution filling, in particular to urea filling equipment with a built-in heating structure. Background Art
[0002] Urea solution for vehicles is a urea aqueous solution that is a mixture of special raw materials for urea for vehicles and ultrapure water to a specific concentration. It can make the exhaust emissions of diesel vehicles such as heavy trucks or buses meet the National IV emission standards. Urea solution for vehicles is an indispensable product in the exhaust gas treatment process. The main way to obtain it is through self-service sales and filling machines for urea solution for vehicles. At the same time, when the temperature of urea solution for vehicles is lower than 30 degrees, urea will crystallize from the aqueous solution, so it is necessary to continuously increase its temperature through a heating device to keep the urea solution for vehicles in a normal state. When the existing urea filling equipment is in use, an instant heating device is usually set at the discharge end of the filling equipment to instantly heat the urea solution for vehicles to be filled. However, since the filling process of urea solution for vehicles is relatively rapid, the heating effect of the heating device on the urea solution for vehicles to be filled is limited, which results in a small amount of crystals in the urea solution for vehicles that has been filled. Utility Model Content
[0003] In view of the defects in the prior art, the utility model provides a urea filling device with a built-in heating structure to improve the heating effect.
[0004] The technical solution of the utility model is: a urea filling device with a built-in heating structure, comprising a main box body and a storage box, a heating box is fixedly connected to the bottom of the side wall of the main box body, a heater is symmetrically fixedly installed on the bottom of the inner cavity of the heating box, a blowing assembly is arranged on one side of the top of the heating box, and the output end of the blowing assembly extends into the inner cavity of the main box body, a stirring assembly is rotatably connected to the top of the inner cavity of the heating box, a reducer is arranged between the side of the blowing assembly away from the main box body and the top of the stirring assembly, a water pump is arranged at the bottom of the inner cavity of the main box body, an input end of the water pump is connected with a water inlet pipe, and the water inlet pipe extends to the bottom of the side wall of the inner cavity of the heating box, an output end of the water pump is connected with a circulating water pipe, and the circulating water pipe extends to the top of the side wall of the inner cavity of the heating box, an installation cavity is arranged in the inner cavity of the main box body, and the storage box is located in the installation cavity, a sealing assembly is arranged at the air inlet and air outlet of the installation cavity, and an air inlet pipe is connected on the side wall of the main box body.
[0005] Based on the above technical features: when in use, the external controller turns on the heater, the blowing assembly and the water pump at the same intervals, the set heater heats the stored water in the inner cavity of the heating box, and the set water pump draws the hot water in the heating box into the circulating water pipe through the water inlet pipe; the set blowing assembly is in operation, and the external air enters the inner cavity of the main box through the air inlet pipe. When passing through the circulating water pipe, the gas is heated by absorbing the temperature of the surface of the circulating water pipe, and then the heated airflow lifts the sealing assembly at the air inlet hole of the installation cavity, and the heated airflow enters the installation cavity, so as to heat the automotive urea solution in the storage box to avoid crystallization in the automotive urea solution. After the heating operation is completed, the hot water in the circulating water pipe flows back to the heating box, so as to perform continuous heating operation; at the same time, the set blowing assembly drives the stirring assembly to perform a decelerated rotation motion through the reducer, and the set stirring assembly stirs the stored water in the heating box, so as to improve the heating efficiency of the heater.
[0006] Preferably, the blowing assembly comprises a double-headed motor fixedly mounted on one side of the top of the heating box, the ends of the double-headed motor are fixedly connected with fan blades, and the fan blades are located in the inner cavity of the main box.
[0007] Based on the above technical features: when in use, the external controller turns on the heater, the double-headed motor and the water pump at the same intervals, the set heater heats the stored water in the inner cavity of the heating box, and the set water pump draws the hot water in the heating box into the circulating water pipe through the water inlet pipe; the set double-headed motor drives the fan blades to rotate, and the external air enters the inner cavity of the main box through the air inlet pipe. When passing through the circulating water pipe, the gas absorbs the temperature on the surface of the circulating water pipe and heats up.
[0008] Preferably, the stirring assembly includes a main stirring rod rotatably connected to the top of the inner cavity of the heating box, and the reducer is located between the top of the main stirring rod and the side of the double-headed motor away from the fan blades, and auxiliary stirring rods are symmetrically fixedly connected on both sides of the main stirring rod.
[0009] Based on the above technical features: the double-head motor drives the main stirring rod and the auxiliary stirring rod to perform reduced rotation motion through the reducer, and the main stirring rod and the auxiliary stirring rod stir the stored water in the heating box to improve the heating efficiency of the heater.
[0010] Preferably, the sealing assembly comprises a hollow float which is clamped at the air outlet of the installation cavity, the bottom of the hollow float is fixedly connected to a connecting rod, and the bottom of the connecting rod is fixedly connected to a limiting rod.
[0011] Based on the above technical features: the heated airflow lifts the hollow float at the air inlet of the installation cavity, and the heated airflow enters the installation cavity to heat the automotive urea solution in the storage box to avoid crystallization in the automotive urea solution. After the hot water in the circulating water pipe completes the heating operation, it flows back to the heating box to perform continuous heating operation.
[0012] Preferably, a protection box is provided on one side of the top of the heating box, and the double-headed motor is located in the inner cavity of the protection box.
[0013] Based on the above technical features: the protective box provided has a certain protective effect on the double-head motor.
[0014] Preferably, the air inlet and the air outlet of the installation cavity are arranged diagonally.
[0015] Based on the above technical features: this extends the time that the heated airflow stays in the installation cavity.
[0016] The beneficial effects of the utility model are embodied in:
[0017] First, when the utility model is used, the external controller turns on the heater, the blowing assembly and the water pump at the same time intervals, the heater is set to heat the stored water in the inner cavity of the heating box, and the water pump is set to draw the hot water in the heating box into the circulating water pipe through the water inlet pipe; the blowing assembly is set to operate, and the external air enters the inner cavity of the main box through the air inlet pipe. When passing through the circulating water pipe, the gas is heated by absorbing the temperature of the surface of the circulating water pipe, and then the heated airflow lifts the sealing assembly at the air inlet hole of the installation cavity, and the heated airflow enters the installation cavity, so as to heat the vehicle urea solution in the storage box to avoid crystallization in the vehicle urea solution. After the hot water in the circulating water pipe completes the heating operation, it flows back to the heating box, so as to perform continuous heating operation;
[0018] Secondly, the blowing component drives the stirring component to perform a decelerated rotational motion through a reducer, and the stirring component stirs the stored water in the heating box, thereby improving the heating efficiency of the heater. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0021] Figure 2This is a schematic diagram of the structure of the utility model when viewed from above
[0022] Figure 3 This utility model Figure 2 A schematic diagram of the enlarged structure of part A;
[0023] Figure 4 This utility model Figure 2 An enlarged schematic diagram of the structure of part B.
[0024] In the attached figure:
[0025] 1. Main box; 2. Storage box; 3. Heating box; 4. Blowing assembly; 41. Double-head motor; 42. Fan blades; 5. Stirring assembly; 51. Main stirring rod; 52. Auxiliary stirring rod; 6. Reducer; 7. Water pump; 8. Water inlet pipe; 9. Circulating water pipe; 10. Installation cavity; 11. Sealing assembly; 111. Hollow float; 112. Connecting rod; 113. Limit rod; 12. Inlet pipe; 13. Protective box; 14. Heater. DETAILED DESCRIPTION
[0026] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.
[0027] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field to which the utility model belongs.
[0028] The utility model provides a urea filling device with a built-in heating structure through improvement. The technical solution of the utility model is:
[0029] like Figure 1-Figure 4 As shown, a urea filling device with a built-in heating structure includes a main box 1 and a storage box 2. A heating box 3 is fixedly connected to the bottom of the side wall of the main box 1. A heater 14 is symmetrically fixedly installed at the bottom of the inner cavity of the heating box 3. A blowing component 4 is arranged on one side of the top of the heating box 3, and the output end of the blowing component 4 extends into the inner cavity of the main box 1. A stirring component 5 is rotatably connected to the top of the inner cavity of the heating box 3. A speed reducer is arranged between the side of the blowing component 4 away from the main box 1 and the top of the stirring component 5. The device 6 is provided with a water pump 7 at the bottom of the inner cavity of the main box body 1, the input end of the water pump 7 is connected with a water inlet pipe 8, and the water inlet pipe 8 extends to the bottom of the inner cavity side wall of the heating box 3, the output end of the water pump 7 is connected with a circulating water pipe 9, and the circulating water pipe 9 extends to the top of the inner cavity side wall of the heating box 3, an installation cavity 10 is provided in the inner cavity of the main box body 1, and the storage box 2 is located in the installation cavity 10, the air inlet and air outlet of the installation cavity 10 are provided with sealing components 11, and the side wall of the main box body 1 is connected with an air inlet pipe 12.
[0030] Furthermore, the blowing assembly 4 includes a double-headed motor 41 fixedly mounted on one side of the top of the heating box 3, the end of the double-headed motor 41 is fixedly connected to a fan blade 42, and the fan blade 42 is located in the inner cavity of the main box body 1. When in use, the external controller turns on the heater 14, the double-headed motor 41 and the water pump 7 at the same intervals, and the set heater 14 heats the stored water in the inner cavity of the heating box 3, and the set water pump 7 draws the hot water in the heating box 3 into the circulating water pipe 9 through the water inlet pipe 8; the set double-headed motor 41 drives the fan blade 42 to rotate, and the external air enters the inner cavity of the main box body 1 through the air inlet pipe 12. When passing through the circulating water pipe 9, the gas is heated by absorbing the temperature of the surface of the circulating water pipe 9.
[0031] Furthermore, the sealing assembly 11 includes a hollow float 111 which is clamped at the air outlet of the installation cavity 10, and a connecting rod 112 is fixedly connected to the bottom of the hollow float 111, and a limiting rod 113 is fixedly connected to the bottom of the connecting rod 112. The heated airflow lifts up the hollow float 111 at the air inlet of the installation cavity 10, and the heated airflow enters the installation cavity 10, so as to heat the vehicle urea solution in the storage box 2 to avoid crystallization in the vehicle urea solution. After the heating operation is completed, the hot water in the circulating water pipe 9 flows back to the heating box 3 to perform continuous heating operation.
[0032] Furthermore, the stirring assembly 5 includes a main stirring rod 51 rotatably connected to the top of the inner cavity of the heating box 3, and the reducer 6 is located between the top of the main stirring rod 51 and the side of the double-headed motor 41 away from the fan blades 42. The auxiliary stirring rods 52 are symmetrically fixedly connected on both sides of the main stirring rod 51. The double-headed motor 41 drives the main stirring rod 51 and the auxiliary stirring rod 52 to perform a reduced rotation motion through the reducer 6. The main stirring rod 51 and the auxiliary stirring rod 52 stir the stored water in the heating box 3 to improve the heating efficiency of the heater 14.
[0033] Among them, the air inlet and air outlet of the installation cavity 10 are arranged diagonally, which prolongs the time that the heated airflow stays in the installation cavity 10; a protective box 13 is arranged on one side of the top of the heating box 3, and the double-headed motor 41 is located in the inner cavity of the protective box 13. The arranged protective box 13 plays a certain protective role for the double-headed motor 41.
[0034] Working principle: when in use, the external controller turns on the heater 14, the double-headed motor 41 and the water pump 7 at the same time intervals. The heater 14 is set to heat the stored water in the inner cavity of the heating box 3, and the water pump 7 is set to pump the hot water in the heating box 3 into the circulating water pipe 9 through the water inlet pipe 8; the double-headed motor 41 drives the fan blades 42 to rotate, and the external air enters the inner cavity of the main box body 1 through the air inlet pipe 12. When passing through the circulating water pipe 9, the gas is heated by absorbing the temperature of the surface of the circulating water pipe 9. The heated airflow lifts the hollow float 111 at the air inlet hole of the installation cavity 10, and the heated airflow enters the installation cavity 10, so as to heat the vehicle urea solution in the storage box 2 to avoid crystallization in the vehicle urea solution. After the hot water in the circulating water pipe 9 completes the heating operation, it flows back to the heating box 3, so as to perform continuous heating operation;
[0035] At the same time, the double-headed motor 41 drives the main stirring rod 51 and the auxiliary stirring rod 52 to perform a reduced rotation motion through the reducer 6. The main stirring rod 51 and the auxiliary stirring rod 52 stir the stored water in the heating box 3 to improve the heating efficiency of the heater 14.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
Claims
1. A urea filling device with a built-in heating structure, comprising a main box (1) and a storage box (2), characterized in that: A heating box (3) is fixedly connected to the bottom of the side wall of the main box (1), a heater (14) is symmetrically fixedly installed at the bottom of the inner cavity of the heating box (3), a blowing assembly (4) is arranged on one side of the top of the heating box (3), and the output end of the blowing assembly (4) extends into the inner cavity of the main box (1), a stirring assembly (5) is rotatably connected to the top of the inner cavity of the heating box (3), a reducer (6) is arranged between the side of the blowing assembly (4) away from the main box (1) and the top of the stirring assembly (5), and a water pump (6) is arranged at the bottom of the inner cavity of the main box (1). 7), the water pump (7) input end is connected to a water inlet pipe (8), and the water inlet pipe (8) extends to the bottom of the inner cavity side wall of the heating box (3), the water pump (7) output end is connected to a circulating water pipe (9), and the circulating water pipe (9) extends to the top of the inner cavity side wall of the heating box (3), the main box body (1) is provided with an installation cavity (10) in the inner cavity, and the storage box (2) is located in the installation cavity (10), the air inlet and air outlet of the installation cavity (10) are both provided with sealing components (11), and the side wall of the main box body (1) is connected to an air inlet pipe (12).
2. The urea filling device with a built-in heating structure according to claim 1, characterized in that: The blowing assembly (4) comprises a double-headed motor (41) fixedly mounted on one side of the top of the heating box (3), a fan blade (42) being fixedly connected to the end of the double-headed motor (41), and the fan blade (42) is located in the inner cavity of the main box body (1).
3. The urea filling device with a built-in heating structure according to claim 2, characterized in that: The stirring assembly (5) comprises a main stirring rod (51) rotatably connected to the top of the inner cavity of the heating box (3), and the reducer (6) is located between the top of the main stirring rod (51) and the side of the double-headed motor (41) away from the fan blades (42), and auxiliary stirring rods (52) are symmetrically fixedly connected to both sides of the main stirring rod (51).
4. The urea filling equipment with a built-in heating structure according to claim 1, characterized in that: The sealing assembly (11) comprises a hollow floating ball (111) clamped at an air outlet of the installation cavity (10), the bottom of the hollow floating ball (111) being fixedly connected to a connecting rod (112), and the bottom of the connecting rod (112) being fixedly connected to a limiting rod (113).
5. The urea filling equipment with a built-in heating structure according to claim 3, characterized in that: A protection box (13) is provided on one side of the top of the heating box (3), and the double-headed motor (41) is located in the inner cavity of the protection box (13).
6. The urea filling equipment with a built-in heating structure according to claim 4, characterized in that: The air inlet and the air outlet of the installation cavity (10) are arranged diagonally.
