Automatic temperature control cooling device suitable for stranding production line

The automatic temperature control cooling device addresses the issue of maintaining optimal cooling temperatures for steel cable strands by using a temperature sensor and circulation system, ensuring consistent cooling quality and preventing rusting.

CN222210962UActive Publication Date: 2024-12-20HUIMIN BOXU WIRE IND CO LTD
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Patent Information

Application Number
CN202323392470.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-12
Publication Date
2024-12-20
Estimated Expiration
2033-12-12

AI Technical Summary

Technical Problem

Existing cooling systems for steel cable strands fail to maintain the optimal temperature range of 40°C to 60°C during water cooling, leading to reduced cooling quality and potential rusting during transportation and storage.

Method used

An automatic temperature control cooling device equipped with a temperature sensor, control panel, water pumps, and a cooling mechanism to regulate and circulate cooling water within a specified temperature range, ensuring consistent cooling quality.

Benefits of technology

Maintains the cooling water temperature within the optimal range, enhancing the quality and preventing rusting of steel cable strands.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222210962U_ABST
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Abstract

The utility model relates to the technical field of metal wire production, and discloses an automatic temperature control cooling device suitable for a stranding production line, which comprises a water tank, a top plate is fixedly arranged at the upper end in the water tank, a protection box I is fixedly arranged on the upper end surface of the top plate, and a cooling assembly is arranged in the protection box I; the cooling assembly comprises a first water pump, a sprayer, a second water pump and a cooling mechanism. The temperature sensor and the control panel are arranged, the temperature sensor can detect the water temperature, and when it is detected that the water temperature is high, the control panel controls the first water pump and the second water pump to be started; through the arrangement of the first water pump, the sprayer, the second water pump and the cooling mechanism, the first water pump can spray cooling water in the water tank into the water tank, the second water pump can cool warm water in the water tank through the cooling mechanism and then circulate the warm water back to the water tank, and therefore it can be guaranteed that the water temperature in the water tank is kept within a proper range; and therefore, the cooling quality of the steel cable plied yarn is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal wire production, in particular to an automatic temperature control cooling device suitable for a stranding production line. Background Art

[0002] In the production of steel cable stranding, the process is: (stranding - stabilization treatment - water cooling - wire winding - winding) After the stranding and stabilization treatment, the steel strand must be water cooled, but the temperature of the steel strand after water cooling is better to be kept within the optimal range of 40°C to 60°C required by the process. In this way, the steel strand products produced can not only meet the straightness requirements of the steel strand standard, but also will not rust during the subsequent transportation and storage process, so that the steel strand has better performance.

[0003] At present, in the process of producing steel cable strands on the market, they are often passed through cooling water to be cooled. However, the temperature of cooling water will gradually rise after long-term use, thereby reducing the quality of subsequent cooling. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides an automatic temperature control cooling device suitable for a stranding production line. By arranging a temperature sensor, a control panel, a water pump one and a water pump two, the temperature of the cooling water can be ensured to always be kept within an appropriate range, thereby ensuring the cooling quality of subsequent steel cable strands and solving the above-mentioned technical problems.

[0006] (II) Technical solution

[0007] To achieve the above object, the utility model provides the following technical solution: an automatic temperature control cooling device suitable for a stranding production line, comprising a water tank, a top plate is fixedly arranged at the upper end of the water tank, a water tank, a protection box 1, and a protection box 2 are fixedly arranged on the upper end surface of the top plate, the water tank is located on the right side of the protection box 2, the protection box 1 is located on the right side of the water tank, and a cooling component is arranged inside the protection box 1;

[0008] The cooling assembly includes a water pump 1, a sprayer, a water pump 2, and a cooling mechanism. A water pump 1 is fixedly arranged at the bottom of the protection box 1. A water suction pipe 1 is fixedly arranged at the water suction end of the water pump 1. The other end of the water suction pipe 1 is opened at the lower end of the right side of the water tank. A water outlet pipe 1 is fixedly arranged at the water outlet end of the water pump 1. Mounting plates are fixedly arranged on the left and right sides of the lower end surface of the top plate. A connecting pipe is installed between the mounting plates on both sides. A sprayer is opened on the lower end surface of the connecting pipe, and six sprayers are opened. The other end of the water outlet pipe 1 is connected to the right end of the connecting pipe.

[0009] Preferably, a water pump 2 is fixedly provided at the bottom of the interior of the protection box 2, a water suction pipe 2 is fixedly provided at the water suction end of the water pump 2, the other end of the water suction pipe 2 is arranged at the upper end of the bottom of the water tank, a water outlet pipe 2 is fixedly provided at the water outlet end of the water pump 2, a cooling mechanism is fixedly provided on the left side of the upper end surface of the water tank, the other end of the water outlet pipe 2 is fixedly connected to the water inlet end of the cooling mechanism, a drain pipe is fixedly provided at the water outlet end of the cooling mechanism, and the other end of the drain pipe is opened on the left side of the top of the water tank.

[0010] Through the above technical solution, the setting of the cooling mechanism can cool the water.

[0011] Preferably, the water tank filling port is provided with a top cover, and an observation window is provided on the right side of the front side of the water tank.

[0012] Through the above technical solution, the opening of the observation window makes it easy for operators to observe the water volume inside the water tank.

[0013] Preferably, mounting frames 1 are fixedly provided on both left and right sides of the upper end surface of the sink, a pulley 1 is installed inside the mounting frame 1, mounting frames 2 are fixedly provided on both left and right sides of the bottom of the sink, a pulley 2 is installed inside the mounting frame 2, and a control component is provided at the bottom of the sink.

[0014] Through the above technical solution, the arrangement of the mounting frame 1 and the mounting frame 2 facilitates the installation of the pulley 1 and the pulley 2 respectively.

[0015] Preferably, the control component includes a temperature sensor and a control panel. The temperature sensor is fixedly installed at the bottom of the water tank, and the control panel is installed on the front of the water tank. The control panel is electrically connected to water pump one, the temperature sensor, and water pump two.

[0016] Through the above technical solution, the model of the temperature sensor is CWDZ11.

[0017] Preferably, support rods are fixedly provided at the four corners of the lower end surface of the water tank.

[0018] Through the above technical solution, the setting of the support rod can play a supporting role on the water tank.

[0019] Compared with the prior art, the utility model provides an automatic temperature control cooling device suitable for a stranding production line, which has the following beneficial effects:

[0020] The utility model is provided with a temperature sensor and a control panel. The temperature sensor can detect the water temperature. When the water temperature is detected to be high, the control panel controls the start of water pump 1 and water pump 2. The water pump 1, the sprayer, the water pump 2 and the cooling mechanism are provided. The water pump 1 can spray the cooling water inside the water tank to the inside of the water tank. The water pump 2 can cool the warm water inside the water tank through the cooling mechanism and then circulate it back to the water tank, thereby ensuring that the water temperature inside the water tank is maintained in a suitable range, thereby ensuring the cooling quality of the steel cable strand. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0023] Figure 3 For this utility model Figure 2 A is an enlarged schematic diagram of the structure;

[0024] Figure 4 For this utility model Figure 2 A schematic diagram of the enlarged structure at B;

[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the mounting frame 2 and the roller 2 of the utility model.

[0026] Among them: 1. water tank; 2. top plate; 3. water tank; 4. top cover; 5. observation window; 6. protection box 1; 7. water pump 1; 8. suction pipe 1; 9. outlet pipe 1; 10. mounting plate; 11. connecting pipe; 12. sprayer; 13. temperature sensor; 14. mounting frame 1; 15. pulley 1; 16. mounting frame 2; 17. pulley 2; 18. protection box 2; 19. water pump 2; 20. suction pipe 2; 21. outlet pipe 2; 22. cooling mechanism; 23. drain pipe; 24. control panel; 25. support rod; 26. cooling component; 27. control component. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Embodiment 1:

[0029] like Figure 1-5As shown, the utility model provides an automatic temperature control cooling device suitable for a stranding production line, comprising a water tank 1, a top plate 2 is fixedly arranged at the upper end of the water tank 1, a water tank 3, a protection box 1 6, and a protection box 2 18 are fixedly arranged on the upper end surface of the top plate 2, the water tank 3 is located on the right side of the protection box 2 18, the protection box 1 6 is located on the right side of the water tank 3, and a cooling component 26 is arranged inside the protection box 1 6;

[0030] The cooling assembly 26 includes a water pump 17, a sprayer 12, a water pump 19, and a cooling mechanism 22. A water pump 17 is fixedly installed at the bottom of the protection box 6. A water suction pipe 8 is fixedly installed at the water suction end of the water pump 7. The other end of the water suction pipe 8 is opened at the lower end of the right side of the water tank 3. A water outlet pipe 9 is fixedly installed at the water outlet end of the water pump 7. Mounting plates 10 are fixedly installed on the left and right sides of the lower end surface of the top plate 2. A connecting pipe 11 is installed between the mounting plates 10 on both sides. A sprayer 12 is opened on the lower end surface of the connecting pipe 11, and six sprayers 12 are opened. The other end of the water outlet pipe 9 is connected to the right end of the connecting pipe 11.

[0031] Specifically, a water pump 219 is fixedly provided at the bottom of the protection box 218, a water suction pipe 220 is fixedly provided at the water suction end of the water pump 219, the other end of the water suction pipe 210 is arranged at the upper end of the bottom of the water tank 1, a water outlet pipe 210 is fixedly provided at the water outlet end of the water pump 219, a cooling mechanism 22 is fixedly provided at the left side of the upper end surface of the water tank 3, the other end of the water outlet pipe 210 is fixedly connected to the water inlet end of the cooling mechanism 22, a drainage pipe 23 is fixedly provided at the water outlet end of the cooling mechanism 22, and the other end of the drainage pipe 23 is opened at the left side of the top of the water tank 3. The advantage is that when the water pump 219 is started, the water pump 219 can transport the water inside the water tank 1 to the inside of the cooling mechanism 22 through the water suction pipe 210 and the water outlet pipe 21, the cooling mechanism 22 cools the water, and the cooled water flows back to the inside of the water tank 3 through the drainage pipe 23.

[0032] Specifically, the water tank 3 is provided with a top cover 4 at the water inlet, and an observation window 5 is provided on the right side of the front of the water tank 3. The advantage is that when the operator observes through the observation window 5 that the amount of water inside the water tank 3 is insufficient, the top cover 4 is opened, so that water can be added into the water tank 3 through the water inlet of the water tank 3.

[0033] Specifically, mounting frames 14 are fixedly arranged on both sides of the upper end surface of the water tank 1, and pulley 15 is installed inside the mounting frame 14. Mounting frames 16 are fixedly arranged on both sides of the bottom of the water tank 1, and pulley 17 is installed inside the mounting frame 16. A control component 27 is arranged at the bottom of the water tank 1. The advantages are that the installation of mounting frame 14 and mounting frame 2 16 facilitates the installation of pulley 15 and pulley 17, respectively, and pulley 15 and pulley 17 can guide the steel cable strands.

[0034] Embodiment 2:

[0035] like Figure 1-4 As shown, as an improvement on the previous embodiment. Specifically, the control component 27 includes a temperature sensor 13 and a control panel 24. The temperature sensor 13 is fixedly arranged at the bottom of the water tank 1, and the control panel 24 is installed on the front of the water tank 1. The control panel 24 is electrically connected with the water pump 1 7, the temperature sensor 13, and the water pump 2 19. The advantage is that the temperature sensor 13 can detect the water temperature. When the temperature sensor 13 detects that the water content inside the water tank 1 is high, it can control the start of the water pump 1 7 and the water pump 2 19, thereby reducing the water temperature.

[0036] Specifically, support rods 25 are fixedly arranged at the four corners of the lower end surface of the water tank 1. The advantage is that the arrangement of the support rods 25 can play a supporting role for the water tank 1.

[0037] When in use, the operator first passes the steel cable strands through the pulley 15, the pulley 2 17, the pulley 2 17 and the pulley 15 on the left side in sequence, connects them to the driving mechanism, and then starts the driving mechanism, so that the steel cable strands can continuously move to the right, and the water inside the water tank 1 can cool it; during the cooling process, the temperature sensor 13 can detect the water temperature. When it is detected that the water temperature is high, the control panel 24 controls the water pump 1 7 and the water pump 2 19 to start, and the water pump 1 7 circulates the water inside the water tank 3. The cooling water is transported to the inside of the sprinkler 12 through the suction pipe 8, the outlet pipe 9 and the connecting pipe 11. The sprinkler 12 sprays the cooling water to the inside of the water tank 1. The water pump 19 transports the warm water in the water tank 1 through the suction pipe 20 and the outlet pipe 21 to the inside of the cooling mechanism 22. The cooling mechanism 22 cools the warm water. The cooled water is transported back to the inside of the water tank 3 through the drain pipe 23, thus forming a circulation, so that the water temperature in the water tank 1 can always be maintained in a suitable range, thereby ensuring the cooling quality of the steel cable strand.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic temperature control cooling device suitable for a stranding production line, comprising a water tank (1), characterized in that: A top plate (2) is fixedly arranged at the upper end of the water tank (1), a water tank (3), a protection box 1 (6), and a protection box 2 (18) are fixedly arranged on the upper end surface of the top plate (2), the water tank (3) is located on the right side of the protection box 2 (18), the protection box 1 (6) is located on the right side of the water tank (3), and a cooling component (26) is arranged inside the protection box 1 (6); The cooling assembly (26) comprises a water pump (7), a sprayer (12), a water pump (19), and a cooling mechanism (22). The water pump (7) is fixedly arranged at the bottom of the protection box (6). The water suction end of the water pump (7) is fixedly arranged with a water suction pipe (8). The other end of the water suction pipe (8) is opened at the lower end of the right side of the water tank (3). The water outlet end of the water pump (7) is fixedly arranged with a water outlet pipe (9). The left and right sides of the lower end surface of the top plate (2) are fixedly arranged with mounting plates (10). The mounting plates (10) on both sides are fixedly arranged with mounting plates (11) on both sides. 0), a connecting pipe (11) is installed between the lower end surface of the connecting pipe (11) and a sprayer (12), and six sprayers (12) are provided. The other end of the outlet pipe (9) is connected to the right end of the connecting pipe (11). A water pump (19) is fixedly arranged at the bottom of the interior of the protection box (18). A water suction pipe (20) is fixedly arranged at the water suction end of the water pump (19). The other end of the water suction pipe (20) is arranged at the upper end of the bottom of the interior of the water tank (1). A water outlet pipe (20) is fixedly arranged at the water outlet end of the water pump (19). A cooling mechanism (22) is fixedly arranged on the left side of the upper end surface of the water tank (3), the other end of the water outlet pipe (21) is fixedly connected to the water inlet end of the cooling mechanism (22), the water outlet end of the cooling mechanism (22) is fixedly arranged with a drainage pipe (23), the other end of the drainage pipe (23) is opened on the left side of the top of the water tank (3), the left and right sides of the upper end surface of the water tank (1) are fixedly arranged with a mounting frame (14), a pulley (15) is installed inside the mounting frame (14), and the bottom of the water tank (1) is fixedly arranged with a mounting frame (14). A second mounting frame (16) is fixedly arranged on both the left and right sides, a second pulley (17) is installed inside the second mounting frame (16), a control component (27) is arranged at the bottom of the water tank (1), the control component (27) comprises a temperature sensor (13) and a control panel (24), a temperature sensor (13) is fixedly arranged at the bottom of the water tank (1), a control panel (24) is installed on the front of the water tank (1), and the control panel (24) is electrically connected to the first water pump (7), the temperature sensor (13) and the second water pump (19).

2. The automatic temperature control cooling device suitable for a stranding production line according to claim 1, characterized in that: The water inlet of the water tank (3) is provided with a top cover (4), and the right side of the front of the water tank (3) is provided with an observation window (5).

3. The automatic temperature control cooling device suitable for a stranding production line according to claim 1, characterized in that: Support rods (25) are fixedly arranged at the four corners of the lower end surface of the water tank (1).