Device for detecting smoothness of sealing element

By designing an automated seal smoothness detection device, using the combination of infrared detector head and servo motor, the problems of low detection accuracy and slow detection of multiple valves are solved, and efficient and automated multi-group valve core detection is achieved.

CN222211612UActive Publication Date: 2024-12-20JIANGSU TAIPU POWER EQUIP CO LTD
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Patent Information

Application Number
CN202421089739.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-20
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

When existing multi-channel valves detect smoothness through human eyes during production, the accuracy is low and multiple inspections are required, resulting in slow detection.

Method used

Design a seal smoothness detection device, using an infrared probe head and servo motor combination to achieve automated detection, support rods and adjustment components are used to stabilize and adjust the position of the probe head, and conveyor belts and motors are used for automatic transmission, ensuring 360 degrees of all-round Test.

Benefits of technology

It improves detection accuracy, reduces manual participation, and can detect multiple sets of valve cores at the same time, saving detection time and manpower, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses sealing element smoothness detection equipment, which comprises a supporting base, a detection assembly and an adjusting assembly, the upper end of the supporting base is slidably connected with a supporting rod, the detection assembly is located at the upper end of the supporting base, and the detection assembly comprises a detection straight rod, an infrared detection head, a servo motor and a fixed seat. The detection straight rod is arranged below the supporting rod, the infrared detection head is fixed to the left end of the detection straight rod, the fixing base is clamped to the right side of the infrared detection head, a servo motor is connected to a coupler at the right end of the fixing base, and the adjusting assembly is located on the outer side of the fixing base. And the adjusting assembly comprises a supporting plate, fixing rings, limiting blocks and fixing plug pins, and the supporting plate is fixed between the two fixing rings. In the production process of the multi-way valve, the roughness of the inner wall of the multi-way valve can be automatically detected through the infrared detection head, human eye detection is avoided, and the detection accuracy can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of smoothness detection, in particular to a sealing component smoothness detection device. Background Art

[0002] The multi-way valve is an important component in crude oil extraction equipment. The multi-way valve has multiple oil ports, all of which are connected to pipelines for transporting oil. During production, the roughness of the edge of the valve core in the multi-way valve needs to be detected to avoid oil leakage in the multi-way valve. For example, the patent document with application number CN202320062508.9 discloses a smoothness detection device for automobile parts. By setting an automatic clamping device, the first telescopic rod drives the clamping block to clamp the parts of the material transport slide, thereby avoiding the loosening of the automatic detection body during detection and affecting the data.

[0003] However, in the above-mentioned similar schemes, during the production process of the existing multi-way valve, the smoothness of the inner side of the multi-way valve is detected by human eyes, but the light inside the multi-way valve is weak, resulting in low accuracy. In addition, since a group of multi-way valves is provided with multiple groups of valve cores on the inside, multiple inspections are required, and each inspection can only check one group of valve cores, resulting in slow inspection.

[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a sealing component smoothness detection device is proposed. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a sealing smoothness detection device, which solves the similar solutions proposed in the above-mentioned background technology. In the production process of the existing multi-way valve, the smoothness of the inner side of the multi-way valve is detected by human eyes, but the light inside the multi-way valve is weak, resulting in low accuracy. In addition, since multiple groups of valve cores are arranged on the inside of a group of multi-way valves, multiple inspections are required, and each inspection can only check one group of valve cores, resulting in slow detection.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sealing smoothness detection device, comprising a support base, a detection assembly and an adjustment assembly, the upper end of the support base is slidably connected to a support rod, and the detection assembly is located at the upper end of the support base, and the detection assembly comprises a detection straight rod, an infrared detection head, a servo motor and a fixed seat, several groups of the detection straight rods are arranged below the support rod, and the left end of the detection straight rod is fixed with the infrared detection head, and the right side of the infrared detection head is engaged with the fixed seat, the right end coupling of the fixed seat is connected to the servo motor, and the adjustment assembly is located at the outer side of the fixed seat, and the adjustment assembly comprises a support plate, a fixing ring, a limit block and a fixing pin, two groups of the fixing rings are slidably connected to the outer side of the support rod, and the support plate is fixed between the two groups of the fixing rings, and several groups of the limit blocks are slidably connected to the inner side of the support plate, and the inner sides of the several groups of the limit blocks are penetrated by the fixing pins.

[0007] Furthermore, a conveying device is provided at the upper end of the support base, and the conveying device includes a conveyor belt, a motor and a transmission roller.

[0008] Furthermore, two groups of guide grooves are fixed on the upper end surface of the support base, and a lead screw and a nut are provided through the inner side of the guide groove, and the support rod forms a sliding structure through the lead screw and the nut.

[0009] Furthermore, the fixing seat forms a disassembly structure with the detection straight rod through a snap-fit ​​connection, and the infrared detection head forms a rotation structure with the servo motor through the fixing seat.

[0010] Furthermore, sliding grooves are provided through the front and rear ends of the support plate, and a plurality of through holes are provided through the upper end of the support plate.

[0011] Furthermore, four groups of the limit blocks are provided, and fixing bolts are provided through the inner side of the fixing ring.

[0012] The utility model provides a sealing component smoothness detection device, which has the following beneficial effects:

[0013] It can be realized that during the production process of the multi-way valve, the roughness of the inner wall of the multi-way valve can be automatically detected by the infrared detection head, avoiding human eye detection, which is conducive to improving the accuracy of detection. In addition, it can detect multiple groups of valve core outer walls at the same time, thereby avoiding the need for multiple detections, which is conducive to saving detection time and manpower. The specific contents are as follows:

[0014] When the multi-way valve moves to the detection area, the motor is started to drive the lead screw and nut to operate, so that the infrared detection head enters the inside of the multi-way valve group, and the servo motor drives the infrared detection head to rotate, so that the detection head can detect the outer wall of the valve core 360 ​​degrees to avoid omissions, thereby improving the accuracy of detection, and through the position of the sliding limit block, the distance between each infrared detection head can be adjusted, so that multiple groups of probes can enter the multi-way valve at the same time, which is conducive to saving detection time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of a seal smoothness detection device of the utility model;

[0016] Figure 2 It is a side cross-sectional structural schematic diagram of a seal smoothness detection device of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of a detection component of a seal smoothness detection device of the utility model;

[0018] Figure 4 The utility model is a schematic diagram of the structure of an adjustment component of a sealing component smoothness detection device.

[0019] In the figure: 1. support base; 11. guide groove; 2. conveying device; 3. lead screw and nut; 4. support rod; 5. detection assembly; 501. detection straight rod; 502. infrared detection head; 503. servo motor; 504. fixed seat; 6. adjustment assembly; 601. support plate; 602. fixing ring; 603. limit block; 604. fixing pin; 611. sliding groove; 612. through hole; 621. fixing bolt. DETAILED DESCRIPTION

[0020] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0021] like Figures 1 to 4As shown, a seal smoothness detection device includes a support base 1, a detection component 5 and an adjustment component 6. A conveying device 2 is provided at the upper end of the support base 1, and the conveying device 2 includes a conveyor belt, a motor and a transmission roller. It can be connected to the production line through the conveying device 2, so as to avoid manual handling, which is beneficial to saving workers' physical strength and improving production automation. Two groups of guide grooves 11 are fixed on the upper end surface of the support base 1, and a lead screw nut 3 is penetrated through the inner side of the guide groove 11. A support rod 4 is slidably connected to the upper end of the support base 1 for fixing and supporting the detection component 5 to improve the stability of the detection component 5, and the support rod 4 forms a sliding structure through the lead screw nut 3, and the support rod 4 is driven to translate by the lead screw nut 3, so that the infrared detection head 502 is inserted into the multi-way valve, which is beneficial to reduce manual participation and further improve the automation of the device. The detection component 5 is located at the upper end of the support base 1, and the detection component 5 includes a detection straight Rod 501, infrared detection head 502, servo motor 503 and fixed seat 504, several groups of detection straight rods 501 are arranged under the support rod 4, and the left end of the detection straight rod 501 is fixed with an infrared detection head 502, which does not contact the inner wall of the multi-way valve by infrared detection, thereby avoiding damage to the interior, and is beneficial to improving the accuracy of detection by infrared ray scanning, and the right side of the infrared detection head 502 is engaged with a fixed seat 504, which is used to improve the stability of the servo motor 503 and the detection straight rod 501, and the right end coupling of the fixed seat 504 is connected to the servo motor 503, and the fixed seat 504 is connected to the detection straight rod 501 through a snap-on connection to form a disassembly structure, which is convenient for replacing and repairing the infrared probe 502, and the infrared detection head 502 forms a rotating structure with the servo motor 503 through the fixed seat 504, so that the infrared detection head 502 can rotate in all directions, thereby improving the comprehensiveness of detection.

[0022] The adjusting component 6 is located at the outer side of the fixing seat 504, and the adjusting component 6 includes a support plate 601, a fixing ring 602, a limit block 603 and a fixing pin 604. The outer side of the support rod 4 is slidably connected with two groups of fixing rings 602, which can freely adjust the height of the detection component 5, which is beneficial to improving the practicality of the device. The inner side of the fixing ring 602 is penetrated by a fixing bolt 621. By screwing the fixing bolt 621, the inner side of the fixing bolt is in contact with the support rod 4, thereby fixing the position of the support plate 601, avoiding the support plate 601 from slipping during use, and improving the stability between the support rod 4 and the support plate 601. The support plate 601 is fixed between the two groups of fixing rings 602, and the front and rear ends of the support plate 601 are penetrated by sliding grooves 611, and the inner side of the support plate 601 is slidably connected with Several groups of limit blocks 603 enable the limit blocks 603 to slide in the sliding groove 611, thereby adjusting the distance between each group of detection components 5, which is conducive to adapting to multi-way valves of different sizes, thereby improving the applicability of the device, and by setting multiple groups of detection components 5, multiple valve holes of the multi-way valve can be detected simultaneously, thereby avoiding the need for multiple detections, which is conducive to saving detection time. There are 4 groups of limit blocks 603 for limiting the position of the fixing seat 504, further improving the stability of the fixing device, and the inner sides of the several groups of limit blocks 603 are penetrated by fixing pins 604, and the upper end of the support plate 601 is penetrated by several groups of through holes 612, and the fixing pins 604 are inserted into the through holes 612 and the inner side of the limit block 603 to lock the position of the limit block 603, thereby preventing it from moving again.

[0023] In summary, when this type of seal smoothness detection equipment is used, first, the multi-way valve is placed on the conveying device, and the multi-way valve stops after reaching the specified position along the conveyor belt, and the fixing bolt 621 is loosened to make the fixing ring 601 and the support plate 601 move downward to the appropriate position, and the position of the limit block 603 is adjusted along the sliding groove 611, thereby driving the detection component 5 to slide horizontally until the infrared detection head 502 coincides with the central axis of the multi-way valve hole, and the fixing pin 604 is inserted into the limit block 603 through the through hole 612. At this time, the motor is started, and the motor drives the lead screw nut 3 to rotate, thereby driving the support rod 4 to translate to the left, and at the same time, the servo motor 503 is started, and the servo motor 503 drives the fixed seat 504 to rotate, thereby driving the detection straight rod 501 and the infrared detection head 502 to rotate. After the detection is completed, the motor drives the lead screw to rotate, thereby driving the support rod 4 to move to the right until the infrared detection head 502 is completely separated from the multi-way valve.

Claims

1. A seal smoothness detection device, comprising a support base (1), a detection component (5) and an adjustment component (6), characterized in that: The upper end of the support base (1) is slidably connected to a support rod (4), and the detection assembly (5) is located at the upper end of the support base (1), and the detection assembly (5) comprises a detection straight rod (501), an infrared detection head (502), a servo motor (503) and a fixed seat (504), a plurality of groups of the detection straight rods (501) are arranged below the support rod (4), and the infrared detection head (502) is fixed to the left end of the detection straight rod (501), and the fixed seat (504) is engaged with the right side of the infrared detection head (502), and the right end of the fixed seat (504) is connected to a coupling The servo motor (503) is provided with a plurality of adjustment components (6) which are located on the outside of the fixing seat (504), and the adjustment component (6) comprises a support plate (601), a fixing ring (602), a limit block (603) and a fixing pin (604). The outer side of the support rod (4) is slidably connected with two groups of the fixing rings (602), and the support plate (601) is fixed between the two groups of the fixing rings (602). The inner side of the support plate (601) is slidably connected with a plurality of limit blocks (603), and the fixing pins (604) are provided through the inner sides of the plurality of limit blocks (603).

2. A seal smoothness detection device according to claim 1, characterized in that: A conveying device (2) is provided at the upper end of the support base (1), and the conveying device (2) comprises a conveyor belt, a motor and a transmission roller.

3. A seal smoothness detection device according to claim 2, characterized in that: Two groups of guide grooves (11) are fixed on the upper end surface of the support base (1), and a lead screw nut (3) is provided through the inner side of the guide groove (11), and the support rod (4) forms a sliding structure through the lead screw nut (3).

4. The seal smoothness detection device according to claim 1, characterized in that: The fixing seat (504) is connected with the detection straight rod (501) through a snap-fit ​​connection to form a disassembly structure, and the infrared detection head (502) is connected with the servo motor (503) through the fixing seat (504) to form a rotation structure.

5. The seal smoothness detection device according to claim 1, characterized in that: The front and rear ends of the support plate (601) are penetrated with sliding grooves (611), and the upper end of the support plate (601) is penetrated with a plurality of groups of through holes (612).

6. The seal smoothness detection device according to claim 1, characterized in that: The limit blocks (603) are provided in four groups, and a fixing bolt (621) is provided through the inner side of the fixing ring (602).

Citation Information

Patent Citations

  • Smoothness detection device for automobile parts

    CN219161279U