LED support drop experiment device

By designing the LED bracket drop experimental device, the structure of the base plate, guide assembly and support assembly is used to ensure that the pressure plate maintains a guiding role during the drop, solving the problems of human and environmental factors in the existing technology, and achieving the accuracy of experimental data and cost reduction.

CN222212185UActive Publication Date: 2024-12-20JIANGXI MTC OPTOELECTRONICS CO LTD
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Patent Information

Application Number
CN202421055376.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-20
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

In the prior art, the drop experiment of LED stents is affected by artificial and environmental factors, resulting in inconsistent experimental results and large errors, and it is impossible to effectively ensure the quality and production cost control of the stent.

Method used

An LED bracket drop experimental device is designed, including a base plate, a guide assembly and a support assembly. The support rod and toggle assembly connected by elastic parts are ensured that the pressure plate maintains a guiding role during the drop and avoids the influence of human and environmental factors.

Benefits of technology

Passive drop of LED brackets is achieved, experimental errors are reduced, data accuracy is improved, labor and time costs are reduced, and it is widely applicable, and is not affected by site changes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an LED support drop experiment device, which comprises a bottom plate for placing an LED support, a guide assembly arranged above the bottom plate, and a bearing assembly sliding along the guide assembly, and the bearing assembly comprises a sliding part in sliding connection with the guide assembly, a bearing plate in rotating connection with the sliding part, and a supporting rod in rotating connection with the sliding part. The bearing plate is used for placing the pressing plate, the sliding part is connected with the supporting rod through an elastic piece, the supporting rod is provided with a supporting end and a swinging end which are oppositely arranged, when the elastic piece resets, the supporting end abuts against the bearing plate so that the bearing plate can be horizontally placed, a stirring assembly used for stirring the swinging end is arranged below the bearing assembly, and when the supporting rod moves downwards, the swinging end can be driven to rotate. According to the utility model, the experiment data can be more accurate, the yield of the LED bracket is ensured, the manpower and time cost can be reduced, and the experiment proceeding cannot be influenced by the change of the site.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED device production and manufacturing, in particular to an LED bracket drop test device. Background Art

[0002] With the development of technology, the application fields of LED devices are becoming more and more extensive. The lighting field occupies a large share in the LED field. The competition in the lighting packaging field is fierce. In order to adapt to market demand, the LED industry continues to optimize the process. For our packaging factory, the bracket is one of our important raw materials. The guarantee of the quality of the bracket materials can greatly reduce the cost of later production and process control.

[0003] At present, the inspection of the falling bowls and cups of our incoming material brackets is mainly a drop verification, which is a free fall from a height of 100cm or 30cm. No particles can fall off. However, this kind of artificial fall will inevitably result in the bracket not being laid flat or being affected by wind resistance, which will cause the bracket to fall to the ground with one side or one corner touching the ground first. This will result in different experimental results each time / for each person, with large errors. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an LED bracket drop test device, which aims to solve the problem in the prior art that the bowl and cup drop inspection of our incoming brackets is mainly to do a drop verification, which is to fall freely from a height of 100cm or 30cm without any particles falling. However, this kind of artificial fall will inevitably result in the bracket not being laid flat or being affected by wind resistance, causing the bracket to fall to the ground with one side or one corner of the bracket landing first. This will result in different experimental results each time / each person doing the experiment, and the technical problem of large errors.

[0005] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0006] A LED bracket drop test device comprises a base plate for placing the LED bracket, a guide assembly arranged above the base plate, and a supporting assembly sliding along the guide assembly, the supporting assembly comprising a sliding portion slidably connected to the guide assembly, a supporting plate rotatably connected to the sliding portion, and a supporting rod rotatably connected to the sliding portion, the supporting plate is used to place a pressure plate, the sliding portion is connected to the supporting rod by an elastic member, the supporting rod has a supporting end and a swinging end arranged oppositely, when the elastic member is reset, the supporting end abuts against the supporting plate so that the supporting plate is placed horizontally, a toggle assembly for toggling the swinging end is provided below the supporting assembly, when the support rod moves downward, the swinging end contacts the toggle assembly, and the support rod rotates to make the supporting end detach from the supporting plate.

[0007] According to one aspect of the above technical solution, the base plate is rectangular, and the guide assembly includes angle steels and guide rods fixed to the four corners of the base plate, and the guide rods are located on a side of the angle steels close to the base plate.

[0008] According to one aspect of the above technical solution, the sliding part is slidably connected to the guide rod, a sliding block is provided on a side of the sliding part close to the angle steel, and a sliding groove corresponding to the sliding block is provided on the angle steel.

[0009] According to one aspect of the above technical solution, the supporting plate and the sliding part are rotationally connected via a first rotating shaft.

[0010] According to one aspect of the above technical solution, the support rod and the sliding part are rotationally connected via a second rotating shaft, and the elastic member is a torsion spring.

[0011] According to one aspect of the above technical solution, the toggle assembly includes a mounting block fixedly connected to the angle steel, and a toggle rod fixedly connected to the mounting block, and the toggle rod is used to contact the support rod.

[0012] According to one aspect of the above technical solution, a first placement groove is provided on the upper surface of each supporting plate close to one end thereof, and the pressing plate is placed in the first placement groove of each supporting plate.

[0013] According to one aspect of the above technical solution, the upper surface of the bottom plate is recessed to form a second placement groove, and the LED bracket is placed in the second placement groove.

[0014] According to one aspect of the above technical solution, a stop block is further provided at one end of the angle steel close to the bottom plate, and the stop block is used to limit the descent of the sliding part.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] By setting a bottom plate, the LED bracket is placed on the bottom plate, and a guide component and a supporting component are set above the bottom plate. When the LED bracket needs to be subjected to a drop test, the pressure plate is placed on the groove supporting plate. At this time, the elastic member is in a reset state, and the supporting end of the support rod is against the supporting plate to keep it in a horizontal state. After the sliding part slides along the guide component to a corresponding height, the sliding part is released, and the supporting part will slide downward along the guide component with the pressure plate. When the support rod is about to reach the bottom plate, the swing end contacts the toggle component, driving the support rod to rotate, so that the supporting end is separated from the supporting plate and no longer supports the supporting plate. The supporting plate will rotate downward and no longer carry the pressure plate. The pressure plate will fall freely and contact the LED bracket. This design structure ensures the guiding effect of the pressure plate during the falling process. When it is about to reach the LED bracket, the pressure plate is released to avoid the influence of the supporting component on the experiment.

[0017] The utility model converts the active drop of the LED bracket into a passive drop, which can eliminate the influence of human and environmental factors on the LED bracket drop experiment in the prior art, making the experimental data more accurate and ensuring the yield of the LED bracket. The device can also reduce the cost of manpower and time, has a wide applicability, and will not affect the progress of the experiment due to changes in the site. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the LED bracket drop test device in the embodiment of the utility model;

[0019] Figure 2 for Figure 1 A schematic diagram of the structure of the middle guide assembly and the supporting assembly;

[0020] Figure 3 for Figure 1 Structural exploded view of the middle guide assembly and the supporting assembly;

[0021] Figure 4 for Figure 1 A schematic diagram of the structure of the middle toggle assembly;

[0022] Description of main component symbols:

[0023] Base Plate 10 First placement slot 11 Guide components 20 Support components 30 Pressure plate 40 Toggle Component 50 Angle steel 21 Guide rod 22 Sliding part 31 First shaft 32 Support plate 33 Second placement slot 34 Support rod 35 Second shaft 36 Torsion spring 37 Chute 23 slider 38 Mounting Block 51 Toggle lever 52 Block 24

[0024] The following specific implementation manner will further illustrate the present utility model in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION

[0025] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0026] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0028] See also Figures 1 to 4 , shown is an LED bracket drop test device in an embodiment of the utility model, characterized in that it includes a base plate 10 for placing the LED bracket, a guide assembly 20 arranged above the base plate 10, and a supporting assembly 30 sliding along the guide assembly 20, the supporting assembly 30 includes a sliding portion 31 slidably connected to the guide assembly 20, a supporting plate 33 rotatably connected to the sliding portion 31, and a supporting rod 35 rotatably connected to the sliding portion 31, the supporting plate 33 is used to place a pressing plate 40, the sliding portion 31 is connected to the supporting rod 35 by an elastic member, the supporting rod 35 has a supporting end and a swinging end arranged oppositely, when the elastic member is reset, the supporting end abuts against the supporting plate 33, so that the supporting plate 33 is placed horizontally, and a toggle assembly 50 for toggling the swinging end is provided below the supporting assembly 30, when the supporting rod 35 moves downward, the swinging end contacts the toggle assembly 50, and the supporting rod 35 rotates to make the supporting end detach from the supporting plate 33.

[0029] It can be understood that the present invention sets a bottom plate 10, places the LED bracket on the bottom plate 10, and sets a guide assembly 20 and a supporting assembly 30 above the bottom plate 10. When the LED bracket needs to be subjected to a drop test, the pressing plate 40 is placed on the groove supporting plate 33. At this time, the elastic member is in a reset state, and the supporting end of the support rod 35 abuts against the supporting plate 33 to keep it horizontal. After the sliding part 31 slides along the guide assembly 20 to a corresponding height, the sliding part 31 is released, and the supporting part will carry the pressing plate 40. The support rod 35 slides downward along the guide assembly 20. When the support rod 35 is about to reach the bottom plate 10, the swing end contacts the toggle assembly 50, driving the support rod 35 to rotate, so that the support end is separated from the support plate 33 and no longer supports the support plate 33. The support plate 33 will rotate downward and no longer carry the pressing plate 40. The pressing plate 40 will fall freely and contact the LED bracket. This design structure ensures the guiding role of the pressing plate 40 during the falling process. When it is about to reach the LED bracket, the pressing plate 40 is released to avoid the influence of the supporting assembly 30 on the experiment.

[0030] The utility model converts the active drop of the LED bracket into a passive drop, which can eliminate the influence of human and environmental factors on the LED bracket drop experiment in the prior art, making the experimental data more accurate and ensuring the yield of the LED bracket. The device can also reduce the cost of manpower and time, has a wide applicability, and will not affect the progress of the experiment due to changes in the site.

[0031] Specifically, the base plate 10 is rectangular in shape, and the guide assembly 20 includes an angle steel 21 and a guide rod 22 fixed to the four corners of the base plate 10, and the guide rod 22 is located on a side of the angle steel 21 close to the base plate 10; the sliding portion 31 is slidably connected to the guide rod 22, and a slider 38 is provided on a side of the sliding portion 31 close to the angle steel 21, and a sliding groove 23 corresponding to the slider 38 is provided on the angle steel 21.

[0032] It can be understood that in order to ensure the smooth descent of the sliding part 31, two layers of guiding measures are adopted. When the sliding part 31 moves in the guide rod 22, the stability of the sliding part 31 in the vertical direction can be guaranteed, and the setting of the slider 38 and the slide groove 23 can ensure that the sliding part 31 will not rotate in the horizontal direction when sliding.

[0033] More specifically, the supporting plate 33 is rotatably connected to the sliding portion 31 via a first rotating shaft 32 ; the supporting rod 35 is rotatably connected to the sliding portion 31 via a second rotating shaft 36 , and the elastic member is a torsion spring 37 .

[0034] It should be noted that when the torsion spring 37 is in the reset state, the support end rests against the bottom of the support plate 33 and needs to bear the gravity of the support plate 33 and the pressure plate 40 at the same time, and the second rotating shaft 36 will not rotate, thereby ensuring the stability of the pressure plate 40 placed on the support plate 33.

[0035] Preferably, the toggle assembly 50 includes a mounting block 51 fixedly connected to the angle steel 21, and a toggle rod 52 fixedly connected to the mounting block 51, and the toggle rod 52 is used to contact the support rod 35; a blocking block 24 is also provided at one end of the angle steel 21 close to the base plate 10, and the blocking block 24 is used to limit the descent of the sliding part 31.

[0036] It should be noted that when the sliding portion 31 contacts the blocking block 24, the swing end of the support rod 35 is still in contact with the toggle rod 52 to prevent the support rod 35 from continuing to descend and disengaging from the toggle rod 52 when the pressure plate 40 has not completely fallen. The torsion spring 37 resets and drives the support rod 35 to rest against the support plate 33 again.

[0037] Furthermore, the upper surface of each supporting plate 33 close to one end is provided with a first placement groove 11, and the pressing plate 40 is placed in the first placement groove 11 of each supporting plate 33; the upper surface of the base plate 10 is recessed to form a second placement groove 34, and the LED bracket is placed in the second placement groove 34.

[0038] It can be understood that the first placement groove 11 and the second placement groove 34 can respectively ensure that the LED bracket and the pressure plate 40 are placed in the correct position so that the experiment can proceed normally. At the same time, the second placement groove 34 has a certain limiting effect on the pressure plate 40 in the horizontal direction to prevent the pressure plate 40 from shaking horizontally when falling.

[0039] In summary, the LED bracket drop test device in the above-mentioned embodiment of the utility model converts the active drop of the LED bracket into a passive drop, which can eliminate the influence of human and environmental factors on the LED bracket drop test in the prior art, making the experimental data more accurate and ensuring the yield of the LED bracket. The device can reduce the cost of manpower and time, has a wide applicability, and will not affect the progress of the experiment due to changes in the site.

[0040] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0041] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A LED bracket drop test device, characterized in that: The invention comprises a base plate for placing an LED bracket, a guide assembly arranged above the base plate, and a supporting assembly sliding along the guide assembly, the supporting assembly comprising a sliding portion slidably connected to the guide assembly, a supporting plate rotatably connected to the sliding portion, and a supporting rod rotatably connected to the sliding portion, the supporting plate is used to place a pressure plate, the sliding portion is connected to the supporting rod by an elastic member, the supporting rod has a supporting end and a swinging end arranged opposite to each other, when the elastic member is reset, the supporting end abuts against the supporting plate so that the supporting plate is placed horizontally, a toggle assembly for toggle the swinging end is arranged below the supporting assembly, when the supporting rod moves downward, the swinging end contacts the toggle assembly, and the support rod rotates to make the supporting end disengage from the supporting plate.

2. The LED bracket drop test device according to claim 1, characterized in that: The bottom plate is rectangular in shape, and the guide assembly includes angle steels fixed to the four corners of the bottom plate and guide rods, and the guide rods are located on a side of the angle steels close to the bottom plate.

3. The LED bracket drop test device according to claim 2, characterized in that: The sliding part is slidably connected to the guide rod, a sliding block is provided on a side of the sliding part close to the angle steel, and a sliding groove corresponding to the sliding block is provided on the angle steel.

4. The LED bracket drop test device according to claim 1, characterized in that: The supporting plate is rotatably connected to the sliding portion via a first rotating shaft.

5. The LED bracket drop test device according to claim 1, characterized in that: The support rod is rotatably connected to the sliding part via a second rotating shaft, and the elastic member is a torsion spring.

6. The LED bracket drop test device according to claim 2, characterized in that: The toggle assembly comprises a mounting block fixedly connected to the angle steel, and a toggle rod fixedly connected to the mounting block, wherein the toggle rod is used to contact the support rod.

7. The LED bracket drop test device according to claim 2, characterized in that: The upper surface of each supporting plate close to one end is provided with a first placement groove, and the pressing plate is placed in the first placement groove of each supporting plate.

8. The LED bracket drop test device according to claim 1, characterized in that: The upper surface of the bottom plate is recessed to form a second placement groove, and the LED bracket is placed in the second placement groove.

9. The LED bracket drop test device according to claim 2, characterized in that: A stop block is also provided at one end of the angle steel close to the bottom plate, and the stop block is used to limit the descent of the sliding part.