Intelligent monitoring device for tower assembling derrick

Abstract

The utility model provides an intelligent monitoring device for a tower assembling derrick. The intelligent monitoring device comprises a vertical rod, a U-shaped supporting frame and a camera. Through the arrangement of the controller, the first motor and the adjusting block, when the position of the holding pole is changed when the holding pole is erected, a PLC module arranged in the controller can start the first motor to drive the adjusting block and the camera to intelligently adjust the monitoring angle, and meanwhile when the surface of the camera is frozen, the camera can adjust the monitoring angle. The ice melting mechanism can blow hot air to ice on a camera lens and melt the ice into water, so that the deicing effect is achieved, the wiping mechanism can adsorb water on the surface of the camera lens, water is prevented from being condensed into ice again, and the problems that an intelligent monitoring device is often fixedly installed at one position and cannot be adjusted according to the position change when a holding pole is erected, and the working efficiency is high are solved. And meanwhile, in the construction process in winter, the external lens of the camera in the intelligent monitoring device is easy to freeze, so that the use of the intelligent monitoring device is influenced, and the conventional deicing mode is also easy to cause the damage of the lens.

Description

Technical Field

[0001] The utility model relates to the technical field of tower assembly pole monitoring, in particular to an intelligent monitoring device for tower assembly poles. Background Art

[0002] The boom can be regarded as a large column used for lifting. It works together with the winch, pulley block, and wire rope to lift hundreds of tons of heavy objects on site. The column body of the boom is composed of angle steel. The one with spaces is called the grid type, and the one made of fully enclosed steel plates is the solid type. In the process of the boom tower assembly, in order to ensure construction safety, intelligent monitoring devices will be used to monitor the boom at all times to ensure that the risks in the construction process can be discovered more quickly.

[0003] Publication No. "CN218626348U" provides an intelligent monitoring device, including a mounting guide frame, a connecting rod movably mounted inside the mounting guide frame, and a monitoring camera is arranged at the bottom end of the connecting rod, a guide bearing is rotatably connected to the top of the outside of the connecting rod, and the guide bearing is clamped to the inside of the mounting guide frame, a mounting platform is fixedly connected to the bottom end of the connecting rod, and a connecting bracket is movably mounted at the bottom of the mounting platform. The intelligent monitoring device can adjust the monitoring range of the monitoring camera by driving the connecting bracket and the monitoring camera to rotate with the second driving motor, and can adjust the monitoring elevation angle of the monitoring camera by driving the monitoring camera to rotate with the third driving motor, and can adjust the monitoring direction and monitoring elevation angle of the monitoring camera, thereby increasing the monitoring range of the device and improving the monitoring range.

[0004] However, the above device still has the following problems during implementation:

[0005] 1. Existing intelligent monitoring devices are often fixed in one place, with blind spots in the monitoring range, and cannot be adjusted according to the position change when the pole is erected;

[0006] 2. At the same time, during the construction process in winter, the external lens of the camera in the intelligent monitoring device is prone to ice, which will affect the use of the intelligent monitoring device. At the same time, conventional deicing methods are also prone to damage the lens. Utility Model Content

[0007] The utility model aims to provide an intelligent monitoring device for tower assembly poles to solve the problems raised in the above-mentioned background technology.

[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0009] An intelligent monitoring device for a tower pole assembly comprises a vertical pole, a U-shaped support frame and a camera, wherein the U-shaped support frame is fixedly installed on one side of the vertical pole, the camera is located on one side of the U-shaped support frame, an adjustment block is fixedly connected to one side of the camera, one side of the adjustment block is rotatably connected to the inner wall of the U-shaped support frame, a first motor for adjusting the camera angle is fixedly installed on one side of the U-shaped support frame, an output end of the first motor passes through the interior of the U-shaped support frame and is fixedly connected to one side of the adjustment block, a controller is fixedly installed on one side of the vertical pole, and the controller is connected to the first motor signal;

[0010] The ice melting mechanism is fixedly arranged on the camera. When ice condenses on the camera lens, the ice melting mechanism will melt the ice into water, thereby achieving the effect of deicing.

[0011] Preferably, the ice melting mechanism includes a heating box fixedly mounted on the camera, an electric heating plate fixedly mounted on the inner wall of the heating box, the electric heating plate is connected to the controller signal, one side of the heating box is fixedly connected to an exhaust pipe, and the other side of the heating box is provided with an air vent.

[0012] Preferably, the ice melting mechanism also includes a second motor fixedly arranged on one side of the heating box, the second motor is connected to the controller signal, the output end of the second motor passes through the interior of the heating box and is fixedly connected to a rotating rod, and three fan blades are fixedly connected to the surface of the rotating rod.

[0013] Preferably, a wiping mechanism is provided on one side of the camera, which can remove the water by wiping after the ice melting mechanism melts the ice on the camera lens into water, thereby avoiding secondary freezing;

[0014] The wiping mechanism includes a transmission box fixedly arranged on one side of the camera, a transmission wheel is arranged inside the transmission box, a first bevel gear is fixedly connected to the top of the transmission wheel, one end of the rotating rod passes through the interior of the transmission box and is fixedly connected to the second bevel gear, the second bevel gear is meshingly connected to the first bevel gear, a reciprocating groove is provided on the surface of the transmission wheel, an extrusion rod is transmission-connected to the inside of the reciprocating groove, one side of the extrusion rod is fixedly connected to the first positioning block, one side of the first positioning block is fixedly connected to the positioning rod, one side of the positioning rod passes through the outside of the transmission box and is fixedly connected to the second positioning block, one side of the second positioning block is fixedly connected to a connecting rod, one side of the connecting rod is fixedly connected to a cleaning plate, and one side of the cleaning plate is fixedly connected to an adsorption block.

[0015] Preferably, a bearing seat is provided at the bottom of the transmission wheel, and the bottom of the transmission wheel is rotatably connected to the inner wall of the transmission box through the bearing seat.

[0016] Preferably, a guide groove is provided on one side of the transmission box, and the guide groove is used in conjunction with a positioning rod.

[0017] Preferably, the adsorption block is made of absorbent cotton.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] 1. This utility model sets a controller, a first motor and an adjustment block. When the position of the pole changes when it is erected, the built-in PLC module of the controller will start the first motor, drive the adjustment block and the camera to make intelligent adjustments to the monitoring angle, and improve the monitoring effect;

[0020] 2. The utility model is provided with an ice melting mechanism. When ice condenses on the surface of the camera, the controller's built-in PLC module starts the electric heating plate to heat the air in the heating box. At the same time, the controller's built-in PLC module also starts the second motor to rotate the second motor, thereby driving the connecting rod and the fan blade to rotate. During the rotation of the fan blade, separation will occur, so that the hot air in the heating box can blow to the ice on the camera lens, melting it into water, thereby achieving the effect of deicing;

[0021] 3. The utility model is provided with a wiping mechanism, and when the rotating rod rotates, the cleaning plate and the adsorption block and other structures can move up and down along the track of the guide groove in cooperation with the wiping mechanism. At the same time, the absorbent cotton material of the adsorption block itself will absorb the water on the surface of the lens to prevent the water from condensing into ice again;

[0022] In the present invention, by arranging a controller, a first motor and an adjustment block, when the position of the pole changes when it is erected, the built-in PLC module of the controller will start the first motor, driving the adjustment block and the camera to make intelligent adjustments to the monitoring angle. At the same time, when ice condenses on the surface of the camera, the ice-melting mechanism will blow hot air to the ice on the camera lens to melt it into water, thereby achieving the effect of deicing, and the wiping mechanism will absorb the water on the surface of the lens to prevent the water from condensing into ice again. This solves the problem that the existing intelligent monitoring devices are often fixedly installed in one place, and there are blind spots in the monitoring range, and it is impossible to make adjustments according to the change of position when the pole is erected. At the same time, during the construction process in winter, the external lens of the camera in the intelligent monitoring device is prone to ice, which will affect the use of the intelligent monitoring device. At the same time, the conventional deicing method is also prone to damage the lens. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0024] Figure 2 A stereogram of the camera of the utility model;

[0025] Figure 3 A three-dimensional diagram of a section view of the main structure of the utility model;

[0026] Figure 4 It is a three-dimensional view of the cutaway view of the heating box and the transmission box of the utility model;

[0027] Figure 5 It is a three-dimensional diagram of the partial structure of the ice melting mechanism and the wiping mechanism of the utility model;

[0028] Figure 6 For this utility model Figure 5 A partial enlarged view of point A in the middle.

[0029] In the figure: 1. vertical pole; 2. U-shaped support frame; 3. camera; 4. adjustment block; 5. first motor; 6. controller; 7. heating box; 8. electric heating plate; 9. exhaust pipe; 10. air vent; 11. second motor; 12. rotating rod; 13. fan blade; 14. transmission box; 15. transmission wheel; 16. first bevel gear; 17. second bevel gear; 18. reciprocating groove; 19. extrusion rod; 20. first positioning block; 21. positioning rod; 22. connecting rod; 23. cleaning plate; 24. adsorption block; 25. bearing seat; 26. guide groove; 27. second positioning block. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] See also Figure 1-6 , the utility model provides a technical solution:

[0032] Embodiment 1:

[0033] An intelligent monitoring device for a tower pole assembly includes a pole 1, a U-shaped support frame 2 and a camera 3. The U-shaped support frame 2 is fixedly installed on one side of the pole 1. The camera 3 is located on one side of the U-shaped support frame 2. An adjustment block 4 is fixedly connected to one side of the camera 3. One side of the adjustment block 4 is rotatably connected to the inner wall of the U-shaped support frame 2. A first motor 5 for adjusting the angle of the camera 3 is fixedly installed on one side of the U-shaped support frame 2. The output end of the first motor 5 passes through the interior of the U-shaped support frame 2 and is fixedly connected to one side of the adjustment block 4. A controller 6 is fixedly installed on one side of the pole 1. The controller 6 is signal-connected to the first motor 5.

[0034] The ice melting mechanism is fixedly arranged on the camera 3. When ice condenses on the lens of the camera 3, the ice melting mechanism will melt the ice into water, thereby achieving the effect of deicing;

[0035] One implementation of the first embodiment is: the ice melting mechanism includes a heating box 7 fixedly mounted on the camera 3, an electric heating plate 8 is fixedly installed on the inner wall of the heating box 7, the electric heating plate 8 is connected to the controller 6 by signal, one side of the heating box 7 is fixedly connected to an exhaust pipe 9, and the other side of the heating box 7 is provided with an air inlet 10.

[0036] The ice melting mechanism further includes a second motor 11 fixedly arranged on one side of the heating box 7, the second motor 11 is connected to the controller 6 by signal, the output end of the second motor 11 penetrates into the interior of the heating box 7, and is fixedly connected to a rotating rod 12, and three fan blades 13 are fixedly connected to the surface of the rotating rod 12;

[0037] In this embodiment, an ice melting mechanism is provided, so that when ice condenses on the surface of the camera 3, the built-in PLC module of the controller 6 is provided to start the electric heating plate 8 to heat the air in the heating box 7. At the same time, the built-in PLC module of the controller 6 will also start the second motor 11 to rotate the second motor 11, thereby driving the connecting rod 22 and the fan blade 13 to rotate. During the rotation of the fan blade 13, separation will occur, so that the hot air in the heating box 7 can be blown to the ice on the lens of the camera 3 to melt it into water, thereby achieving the effect of deicing;

[0038] The problem that the external lens of the camera 3 in the intelligent monitoring device is prone to ice formation during winter construction, which affects the use of the intelligent monitoring device, and the conventional deicing method is also prone to damage the lens, is solved.

[0039] Embodiment 2:

[0040] On the basis of the first embodiment, the ice melting mechanism in this embodiment can melt the ice by blowing hot air to the lens, but after the ice on the lens of the camera 3 melts into water, if it is not removed in time, it is easy to condense into ice again, which will also affect the monitoring effect. In this application, a wiping mechanism is provided on one side of the camera 3, which can remove the water by wiping after the ice melting mechanism melts the ice on the lens of the camera 3 into water, so as to avoid secondary freezing;

[0041] The wiping mechanism includes a transmission box 14 fixedly arranged on one side of the camera 3, a transmission wheel 15 is arranged inside the transmission box 14, a first bevel gear 16 is fixedly connected to the top of the transmission wheel 15, one end of the rotating rod 12 passes through the inside of the transmission box 14 and is fixedly connected to the second bevel gear 17, the second bevel gear 17 is meshed and connected with the first bevel gear 16, a reciprocating groove 18 is provided on the surface of the transmission wheel 15, an extrusion rod 19 is connected to the reciprocating groove 18, one side of the extrusion rod 19 is fixedly connected to the first positioning block 20, one side of the first positioning block 20 is fixedly connected to the positioning rod 21, one side of the positioning rod 21 passes through the outside of the transmission box 14 and is fixedly connected to the second positioning block 27, one side of the second positioning block 27 is fixedly connected to the connecting rod 22, one side of the connecting rod 22 is fixedly connected to the cleaning plate 23, one side of the cleaning plate 23 is fixedly connected to the adsorption block 24;

[0042] In this embodiment, by providing a wiping mechanism, when the rotating rod 12 rotates, the second gear is driven to rotate, and the second gear is meshed with the first gear, so that the first gear and the transmission wheel 15 are driven to rotate around the bearing seat 25. In this process, the reciprocating groove 18 on the surface of the transmission wheel 15 will continuously squeeze the squeezing rod 19. Every time the transmission wheel 15 rotates one circle, the squeezing rod 19, the first positioning block 20, the positioning rod 21, the second positioning block 27, the connecting rod 22, the cleaning plate 23 and the adsorption block 24 and other structures will reciprocate up and down along the track seat of the guide groove 26. At the same time, the characteristics of the water-absorbing cotton material of the adsorption block 24 itself will absorb the water on the lens surface to prevent the water from condensing into ice again.

[0043] The ice melting mechanism can melt the ice by blowing hot air to the lens, but after the ice on the lens of the camera 3 melts into water, if it is not removed in time, it is easy to condense into ice again, which will also affect the monitoring effect;

[0044] It should be noted that the design of the reciprocating groove 18 on the transmission wheel 15 is consistent with the principle of cam extrusion we see in daily life, and the reciprocating grooves 18 are interconnected, so the extrusion rod 19 will move back and forth up and down during the extrusion process.

[0045] Preferably, a bearing seat 25 is provided at the bottom of the transmission wheel 15, and the bottom of the transmission wheel 15 is rotatably connected to the inner wall of the transmission box 14 through the bearing seat 25;

[0046] In this embodiment, the bearing seat 25 is provided to limit the positions of the transmission wheel 15 and the first bevel gear 16, so that the first bevel gear 16 and the second bevel gear 17 always maintain a meshing state, and at the same time, the transmission wheel 15 can rotate more smoothly.

[0047] Preferably, a guide groove 26 is provided on one side of the transmission box 14, and the guide groove 26 cooperates with the positioning rod 21;

[0048] In this embodiment, by providing a guide groove 26 , the positioning rod 21 can be restricted in the guide groove 26 by the first positioning block 20 and the second positioning block 27 . When the reciprocating groove 18 continuously squeezes the squeezing rod 19 , the squeezing rod 19 is restricted to move only along the guide groove 26 .

[0049] Preferably, the adsorption block 24 is made of absorbent cotton;

[0050] In this embodiment, by providing the adsorption block 24, the adsorption block 24 can be made of absorbent cotton to achieve the characteristic of rapid water absorption.

[0051] Working principle: First, when the position of the pole changes when it is erected, the built-in PLC module of the controller 6 will start the first motor 5, driving the adjustment block 4 and the camera 3 to make intelligent adjustments to the monitoring angle;

[0052] When ice condenses on the surface of the camera 3, the built-in PLC module of the controller 6 is provided to start the electric heating plate 8 to heat the air in the heating box 7. At the same time, the built-in PLC module of the controller 6 will also start the second motor 11 to rotate the second motor 11, thereby driving the connecting rod 22 and the fan blade 13 to rotate. During the rotation of the fan blade 13, separation will occur, so that the hot air in the heating box 7 can blow to the ice on the lens of the camera 3, melting it into water, thereby achieving the effect of deicing;

[0053] When the rotating rod 12 rotates, the second gear is driven to rotate, and the second gear is meshed with the first gear, thereby driving the first gear and the transmission wheel 15 to rotate around the bearing seat 25. In this process, the reciprocating groove 18 on the surface of the transmission wheel 15 will continuously squeeze the extrusion rod 19. Every time the transmission wheel 15 rotates one circle, the extrusion rod 19, the first positioning block 20, the positioning rod 21, the second positioning block 27, the connecting rod 22, the cleaning plate 23 and the adsorption block 24 and other structures will reciprocate up and down along the track seat of the guide groove 26. At the same time, the water-absorbing cotton material of the adsorption block 24 itself will absorb the water on the lens surface to prevent the water from condensing into ice again.

[0054] It should be noted that the controller 6, the first motor 5, the electric heating plate 8 and the second motor 11 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art, and the specific composition and principle of the power supply of the controller 6, the first motor 5, the electric heating plate 8 and the second motor 11 are clear to those skilled in the art, so they will not be described in detail.

[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent monitoring device for a tower pole assembly, comprising a pole (1), a U-shaped support frame (2) and a camera (3), wherein the U-shaped support frame (2) is fixedly mounted on one side of the pole (1), and the camera (3) is located on one side of the U-shaped support frame (2), characterized in that: An adjustment block (4) is fixedly connected to one side of the camera (3); one side of the adjustment block (4) is rotatably connected to the inner wall of the U-shaped support frame (2); a first motor (5) for adjusting the angle of the camera (3) is fixedly installed on one side of the U-shaped support frame (2); an output end of the first motor (5) passes through the interior of the U-shaped support frame (2) and is fixedly connected to one side of the adjustment block (4); a controller (6) is fixedly installed on one side of the vertical pole (1); and the controller (6) is signal-connected to the first motor (5); An ice melting mechanism is fixedly arranged on the camera (3); when ice condenses on the lens of the camera (3), the ice melting mechanism will melt the ice into water, thereby achieving the effect of deicing.

2. The intelligent monitoring device for tower pole assembly according to claim 1, characterized in that: The ice melting mechanism comprises a heating box (7) fixedly arranged on the camera (3), an electric heating plate (8) fixedly installed on the inner wall of the heating box (7), the electric heating plate (8) being connected to the controller (6) by signal, an exhaust pipe (9) fixedly connected to one side of the heating box (7), and an air inlet (10) opened on the other side of the heating box (7).

3. The intelligent monitoring device for tower pole assembly according to claim 2, characterized in that: The ice melting mechanism further comprises a second motor (11) fixedly arranged on one side of the heating box (7), the second motor (11) being connected to the controller (6) by signal, the output end of the second motor (11) passing through the interior of the heating box (7) and being fixedly connected to a rotating rod (12), the surface of the rotating rod (12) being fixedly connected to three fan blades (13) (13).

4. The intelligent monitoring device for tower pole assembly according to claim 3 is characterized in that: A wiping mechanism is provided on one side of the camera (3), which can remove the water by wiping after the ice-melting mechanism melts the ice on the lens of the camera (3) into water, thereby avoiding secondary freezing; The wiping mechanism comprises a transmission box (14) fixedly arranged on one side of the camera (3), a transmission wheel (15) is arranged inside the transmission box (14), a first bevel gear (16) is fixedly connected to the top of the transmission wheel (15), one end of the rotating rod (12) passes through the inside of the transmission box (14) and is fixedly connected to a second bevel gear (17), the second bevel gear (17) is meshingly connected to the first bevel gear (16), a reciprocating groove (18) is provided on the surface of the transmission wheel (15), and a transmission wheel (15) is arranged inside the reciprocating groove (18). The extrusion rod (19) is movably connected to the transmission box (14), one side of the extrusion rod (19) is fixedly connected to a first positioning block (20), one side of the first positioning block (20) is fixedly connected to a positioning rod (21), one side of the positioning rod (21) passes through the outside of the transmission box (14) and is fixedly connected to a second positioning block (27), one side of the second positioning block (27) is fixedly connected to a connecting rod (22), one side of the connecting rod (22) is fixedly connected to a cleaning plate (23), and one side of the cleaning plate (23) is fixedly connected to an adsorption block (24).

5. The intelligent monitoring device for tower pole assembly according to claim 4 is characterized in that: A bearing seat (25) is provided at the bottom of the transmission wheel (15), and the bottom of the transmission wheel (15) is rotatably connected to the inner wall of the transmission box (14) through the bearing seat (25).

6. The intelligent monitoring device for tower pole assembly according to claim 4, characterized in that: A guide groove (26) is provided on one side of the transmission box (14), and the guide groove (26) is used in conjunction with the positioning rod (21).

7. The intelligent monitoring device for tower pole assembly according to claim 4 is characterized in that: The material of the adsorption block (24) is water-absorbent cotton.

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