Full-automatic sauce dipping machine for rice crackers
By designing a fully automatic sauce soaking machine for rice fruit, the automatic movement of the driving belt and support mechanism is solved, and the problems of low efficiency and high labor intensity of artificial sauce soaking are realized, which is efficient and automatic sauce soaking treatment of rice fruit is reduced. The labor intensity of personnel.
Patent Information
- Application Number
- CN202421051242.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-15
AI Technical Summary
During the rice fruit production process, manual rice fruit soaking treatment is inefficient and labor-intensive, and requires a lot of repeated operations, resulting in an increase in production efficiency and labor-intensive labor.
Design a fully automatic soaking machine for rice fruit, including guide rails, electric cylinders, support mechanisms and driving belts. By controlling the rotation of the drive belt, the electric cylinders and support mechanisms automatically move in the soy sauce bin, realizing automatic soaking of rice fruit Sauce treatment.
The automatic soaking treatment of rice fruit is realized, which reduces the labor intensity of staff, improves the processing efficiency, and reduces the steps of manual participation.
Smart Images
Figure CN222217168U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rice crackers dipping in sauce, in particular to a fully automatic rice cracker dipping in sauce machine. Background Art
[0002] Rice crackers are rice-based snack foods made from rice as the main raw material, using different processes and recipes. Most rice cracker products have a crispy texture, rich rice aroma, and low fat and sugar content, making them very popular among modern consumers.
[0003] In the rice cracker production process, in order to produce products with different flavors to suit different groups of people, it is necessary to prepare sauces with different flavors, and put the semi-finished rice crackers into the sauces. After the rice crackers are separated from the sauces, they can be put on the market after being dried.
[0004] At present, in order to put the semi-finished rice crackers into the sauce for dipping, the staff is generally required to dip most of the rice crackers into the sauce plate, then use a funnel to fish out the rice crackers, separate the rice crackers from the sauce, place the fished rice crackers uniformly, and then process them through a drying device. The above rice cracker dipping method requires the full participation of the staff, and the amount of rice crackers processed at a time is small when the staff performs the dipping process, therefore, the efficiency of the rice cracker dipping process is low, and the same action is repeated at a high frequency, which increases the labor intensity of the staff. Utility Model Content
[0005] The utility model aims to provide a fully automatic rice cracker sauce dipping machine, aiming to improve the problem of low efficiency and high labor intensity in the manual rice cracker sauce dipping method.
[0006] The utility model is realized as follows: a fully automatic rice cracker sauce dipping machine comprises a guide rail, a plurality of electric cylinders are arranged on the side of the guide rail, a supporting mechanism is arranged below each electric cylinder, rice crackers can be laid in the supporting mechanism, a driving belt is also arranged on the guide rail, the driving belt can control the periodic movement of the plurality of electric cylinders, a sauce bin is arranged below the guide rail, sauce is stored in the sauce bin, and the supporting mechanism can enter and exit the sauce bin.
[0007] Preferably, the guide rail is configured as an annular structure, a plurality of legs are provided below the guide rail, support wheels are provided at both ends of the inner side of the guide rail, a motor is provided on the side of a support wheel, and the motor controls the rotation of the support wheel.
[0008] Preferably, the driving belt is located on the inner side of the guide rail, and both ends are respectively mounted on two supporting wheels, leaving a gap between the driving belt and the guide rail.
[0009] Preferably, a sleeve, a limiting tube and a supporting tube are provided at the upper end of the electric cylinder. The sleeve and the limiting tube are arranged in parallel, the supporting tube is located above the sleeve and the limiting tube, and the sleeve, the limiting tube and the supporting tube are all sleeved on the connecting mechanism.
[0010] Preferably, the sleeve, the limiting tube and the supporting tube are distributed in a U-shaped structure. The sleeve and the limiting tube are distributed on both sides of the side wall of the guide rail, and the supporting tube is supported above the guide rail. A plurality of engaging plates are arranged on the outer side of the driving belt, and the engaging plates are sleeved on the sleeve.
[0011] Preferably, the connecting mechanism includes a middle rod and two side rods. A bidirectional screw rod is penetrated through the middle rod, and a limiting rod is fixedly arranged at the end face of the middle rod. A threaded hole and a limiting hole are arranged on the side rod. The two ends of the bidirectional screw rod are respectively threaded through the threaded holes of the two side rods, and the limiting rod is penetrated through the limiting hole.
[0012] Preferably, the supporting mechanism includes a frame, a first supporting grate and a second supporting grate. The frame is arranged in a three-dimensional frame structure. The second supporting grate is arranged at the bottom of the frame, and the first supporting grate is detachably arranged inside the frame.
[0013] Preferably, a clamping groove and a slot are arranged on the frame. An outer frame is arranged on the outer side of the first supporting grate. A holding hole is arranged at the end of the outer frame, and the outer frame penetrates through the clamping groove and is inserted into the slot. A second hook is arranged above the frame, and a first hook is arranged at the lower end of the electric cylinder. The first hook and the second hook are hung and connected.
[0014] Preferably, a receiving platform is further arranged on the side of the guide rail. The receiving platform includes a bracket and a conveyor belt.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: The utility model is provided with a driving belt, an electric cylinder and a supporting mechanism, which can lay rice cakes in the supporting mechanism and detachably hang the supporting mechanism under the electric cylinder. By the rotation of the driving belt, the electric cylinder and the supporting mechanism are controlled to sequentially pass through the sauce bin. When above the sauce bin, the electric cylinder works to control the supporting mechanism to immerse into the sauce, realizing the sauce dipping treatment of the rice cakes. The above sauce dipping treatment method realizes the automatic sauce dipping of the rice cakes, changes the current situation of manual full participation in the sauce dipping treatment of the rice cakes, reduces the labor intensity of the staff, and improves the processing efficiency of the rice cakes. Description of the Drawings
[0016] Figure 1 is a three-dimensional structural schematic diagram of an embodiment of the utility model;
[0017] Figure 2 is the utility model Figure 1 a three-dimensional structural schematic diagram of the guide rail in;
[0018] Figure 3 is the utility model Figure 2 a three-dimensional structural schematic diagram of the driving belt in;
[0019] Figure 4 is the utility model Figure 1A schematic diagram of the three-dimensional structure of the middle support mechanism;
[0020] Figure 5 This utility model Figure 4 A schematic diagram of the structure of the middle frame;
[0021] Figure 6 This utility model Figure 4 A schematic structural diagram of a first supporting grate stereoscopic structure;
[0022] Figure 7 This utility model Figure 1 Schematic diagram of the three-dimensional structure of the electric cylinder;
[0023] Figure 8 This utility model Figure 7 A schematic diagram of the three-dimensional structure of the middle tube body and the connecting mechanism;
[0024] Fig. 9 This utility model Figure 8 Schematic diagram of the three-dimensional structure of the connecting mechanism.
[0025] In the figure: 1. guide rail; 11. support leg; 12. support wheel; 13. driving belt; 14. sleeve plate; 2. electric cylinder; 21. first hook; 22. sleeve; 23. limiting tube; 24. supporting tube; 3. receiving platform; 4. sauce bin; 5. supporting mechanism; 51. frame; 52. first supporting grate; 53. second hook; 54. slot; 55. slot; 56. second supporting grate; 57. outer frame; 58. holding hole; 6. connecting mechanism; 61. middle rod; 62. limiting rod; 63. bidirectional screw; 64. side rod; 65. threaded hole; 66. limiting hole. DETAILED DESCRIPTION
[0026] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] The following is a further description with reference to the accompanying drawings and specific embodiments:
[0028] Example 1
[0029] like Figure 1 , Figure 2As shown, a fully automatic rice cracker sauce dipping machine comprises a guide rail 1, a sauce bin 4, a plurality of electric cylinders 2 and a plurality of supporting mechanisms 5. The guide rail 1 is arranged as a ring structure, a plurality of legs 11 are arranged below the guide rail 1, support wheels 12 are arranged at both ends of the inner side of the guide rail 1, a motor is arranged on the side of a certain support wheel 12, the motor controls the rotation of the support wheel 12, a driving belt 13 is connected to the two support wheels 12, and a gap is left between the driving belt 13 and the guide rail 1. A plurality of electric cylinders 2 are arranged below the guide rail 1 and are evenly distributed along the circumference direction of the guide rail 1, and the top of the electric cylinder 2 is connected to the driving belt 13, and a plurality of supporting mechanisms 5 are respectively arranged at the lower end of the electric cylinder 2, and rice crackers can be laid inside. Sauce is stored in the sauce bin 4, and the sauce bin 4 is arranged below the guide rail 1 and faces one side of the guide rail 1. When the device is used to dip rice crackers in sauce, the rice crackers are laid in the supporting mechanism 5, and the supporting mechanism 5 is suspended below the electric cylinder 2. The controller controls the motor to work, and the motor controls the belt 13 to rotate, and then under the action of the belt 13, multiple electric cylinders 2 are forced to drive the supporting mechanism 5 to move along the circumference direction of the guide rail 1. When the supporting mechanism 5 moves to the top of the sauce bin 4, the controller controls the electric cylinder 2 to work, forcing the supporting mechanism 5 to descend and immerse in the sauce. In order to make the sauce completely cover the rice crackers, the electric cylinder 2 can also be controlled to quickly expand and contract, forcing the rice crackers to flip, so as to prevent the rice crackers from contacting the supporting mechanism 5 and not being covered by the sauce. When the sauce covers the rice crackers, the electric cylinder 2 controls the supporting mechanism 5 to rise and detach from the sauce bin 4. After the supporting mechanism 5 detaches from the sauce bin 4, the motor controls the supporting mechanism 5 to continue to move, and at the same time immerses another supporting mechanism 5 in the sauce. This arrangement facilitates the automatic sauce dipping process of rice crackers, changes the current situation of manual participation in the whole process of rice cracker sauce dipping process, reduces the labor intensity of staff, and improves the rice cracker processing efficiency.
[0030] like Figure 7 , Figure 8As shown, in order to achieve a stable and movable connection between the electric cylinder 2 and the guide rail 1, a connection mechanism 6, a sleeve 22, a limiting tube 23, and a supporting tube 24 are provided at the upper end of the electric cylinder 2. The connection mechanism 6 is arranged in a U-shaped structure. The sleeve 22 and the limiting tube 23 are arranged in parallel. The supporting tube 24 is located above the space between the sleeve 22 and the limiting tube 23. The sleeve 22, the limiting tube 23, and the supporting tube 24 are all sleeved on the connection mechanism 6. The sleeve 22, the limiting tube 23, and the supporting tube 24 that form a U-shaped structure are sleeved on the guide rail 1. At the same time, a plurality of fitting plates 14 are provided on the outer side of the driving belt 13. The fitting plates 14 are sleeved on the sleeve 22. Roller columns can also be embedded on the side wall of the fitting plates 14, and the roller columns can be in rolling contact with the sleeve 22. Since the sleeve 22, the limiting tube 23, and the supporting tube 24 are in a U-shaped structure and are sleeved on the guide rail 1, the electric cylinder 2 can be stably and movably sleeved on the guide rail 1, which facilitates the movement of the electric cylinder 2 along the circumferential direction of the guide rail 1. In addition, since the fitting plates 14 are arranged on the outer side of the sleeve 22, when the driving belt 13 moves, the sleeve 22 can be forced to control the movement of the electric cylinder 2.
[0031] As Figure 4 , Figure 5 , Figure 6 As shown, in order to achieve the laying of rice cakes, the supporting mechanism 5 includes a frame 51, a first supporting grate 52, and a second supporting grate 56. The frame 51 is arranged in a three-dimensional frame structure. A clamping groove 54 and a slot 55 are provided on the frame 51. The second supporting grate 56 is arranged at the bottom of the frame 51. An outer frame 57 is provided on the outer side of the first supporting grate 52. A holding hole 58 is provided at the end of the outer frame 57, and the outer frame 57 penetrates through the clamping groove 54 and is inserted into the slot 55. The setting of the supporting grate facilitates the laying of rice cakes and provides support for the sauce to cover the rice cakes. The first supporting grate 52 is detachably arranged on the frame 51, so that the staff can quickly disassemble and assemble it, which provides convenience for the laying of rice cakes. A second hook 53 is provided above the frame 51, and a first hook 21 is provided at the lower end of the electric cylinder 2. The first hook 21 and the second hook 53 are hung and connected. Since the electric cylinder 2 and the frame 51 are hung and connected, it is convenient for the staff to quickly disassemble and assemble, so as to adapt to the relatively high-efficiency production of rice cakes.
[0032] As Figure 1 As shown, a receiving platform 3 is further provided on the side of the guide rail 1. The receiving platform 3 includes a bracket and a conveyor belt. The supporting roller of the conveyor belt is connected to the motor. At the same time, an industrial camera is provided on the guide rail 1. The industrial camera is electrically connected to the controller. When the industrial camera captures that the supporting mechanism 5 moves to the sauce bin 4 or the receiving platform 3, the captured information is transmitted to the controller, and the controller controls the motor and the electric cylinder 2 to work, so as to stop the driving belt 13 from rotating and control the lifting of the supporting mechanism 5, which provides convenience for completing the covering of rice cake sauce or the transfer of the supporting mechanism 5.
[0033] Embodiment 2
[0034] As Figure 1 , Figure 2 As shown, a fully automatic rice cracker sauce dipping machine comprises a guide rail 1, a sauce bin 4, a plurality of electric cylinders 2 and a plurality of supporting mechanisms 5. The guide rail 1 is arranged as a ring structure, a plurality of legs 11 are arranged below the guide rail 1, support wheels 12 are arranged at both ends of the inner side of the guide rail 1, a motor is arranged on the side of a certain support wheel 12, the motor controls the rotation of the support wheel 12, a driving belt 13 is connected to the two support wheels 12, and a gap is left between the driving belt 13 and the guide rail 1. A plurality of electric cylinders 2 are arranged below the guide rail 1 and are evenly distributed along the circumference direction of the guide rail 1, and the top of the electric cylinder 2 is connected to the driving belt 13, and a plurality of supporting mechanisms 5 are respectively arranged at the lower end of the electric cylinder 2, and rice crackers can be laid inside. Sauce is stored in the sauce bin 4, and the sauce bin 4 is arranged below the guide rail 1 and faces one side of the guide rail 1. When the device is used to dip rice crackers in sauce, the rice crackers are laid in the supporting mechanism 5, and the supporting mechanism 5 is suspended below the electric cylinder 2. The controller controls the motor to work, and the motor controls the belt 13 to rotate, and then under the action of the belt 13, multiple electric cylinders 2 are forced to drive the supporting mechanism 5 to move along the circumference direction of the guide rail 1. When the supporting mechanism 5 moves to the top of the sauce bin 4, the controller controls the electric cylinder 2 to work, forcing the supporting mechanism 5 to descend and immerse in the sauce. In order to make the sauce completely cover the rice crackers, the electric cylinder 2 can also be controlled to quickly expand and contract, forcing the rice crackers to flip, so as to prevent the rice crackers from contacting the supporting mechanism 5 and not being covered by the sauce. When the sauce covers the rice crackers, the electric cylinder 2 controls the supporting mechanism 5 to rise and detach from the sauce bin 4. After the supporting mechanism 5 detaches from the sauce bin 4, the motor controls the supporting mechanism 5 to continue to move, and at the same time immerses another supporting mechanism 5 in the sauce. This arrangement facilitates the automatic sauce dipping process of rice crackers, changes the current situation of manual participation in the whole process of rice cracker sauce dipping process, reduces the labor intensity of staff, and improves the rice cracker processing efficiency.
[0035] like Figure 7 , Figure 8As shown in the figure, in order to achieve the stable connection between the electric cylinder 2 and the guide rail 1, a connecting mechanism 6, a sleeve 22, a limiting tube 23, and a supporting tube 24 are provided at the upper end of the electric cylinder 2. The connecting mechanism 6 is arranged in a U-shaped structure. The sleeve 22 and the limiting tube 23 are arranged in parallel. The supporting tube 24 is located above the space between the sleeve 22 and the limiting tube 23. The sleeve 22, the limiting tube 23, and the supporting tube 24 are all sleeved on the connecting mechanism 6. The sleeve 22, the limiting tube 23, and the supporting tube 24 that form a U-shaped structure are sleeved on the guide rail 1. At the same time, a plurality of fitting plates 14 are arranged on the outer side of the driving belt 13. The fitting plates 14 are sleeved on the sleeve 22. Rollers can also be installed on the side walls of the fitting plates 14, and the rollers can be in rolling contact with the sleeve 22. Since the sleeve 22, the limiting tube 23, and the supporting tube 24 are in a U-shaped structure and are sleeved on the guide rail 1, the electric cylinder 2 can be stably and movably sleeved on the guide rail 1, which facilitates the movement of the electric cylinder 2 along the circumferential direction of the guide rail 1. In addition, since the fitting plates 14 are arranged on the outer side of the sleeve 22, when the driving belt 13 moves, the sleeve 22 can be forced to control the movement of the electric cylinder 2.
[0036] As Figure 4 , Figure 5 , Figure 6 shown, in order to achieve the laying of rice crackers, the supporting mechanism 5 includes a frame 51, a first supporting grate 52, and a second supporting grate 56. The frame 51 is arranged in a three-dimensional frame structure. A card slot 54 and a slot 55 are arranged on the frame 51. The second supporting grate 56 is arranged at the bottom of the frame 51. An outer frame 57 is arranged on the outer side of the first supporting grate 52. A holding hole 58 is arranged at the end of the outer frame 57, and the outer frame 57 passes through the card slot 54 and is inserted into the slot 55. The arrangement of the supporting grate facilitates the laying of rice crackers and provides support for the sauce to cover the rice crackers. The first supporting grate 52 is detachably arranged on the frame 51, so that the staff can quickly disassemble and assemble it, which provides convenience for the laying of rice crackers. A second hook 53 is arranged above the frame 51, and a first hook 21 is arranged at the lower end of the electric cylinder 2. The first hook 21 and the second hook 53 are connected by hanging. Since the electric cylinder 2 and the frame 51 are connected by hanging, it is convenient for the staff to quickly disassemble and assemble, so as to adapt to the relatively high-efficiency production of rice crackers.
[0037] As Figure 1 shown, a receiving table 3 is also arranged on the side of the guide rail 1. The receiving table 3 includes a bracket and a conveyor belt. The supporting rollers of the conveyor belt are connected to the motor. At the same time, an industrial camera is arranged on the guide rail 1, and the industrial camera is electrically connected to the controller. When the industrial camera captures that the supporting mechanism 5 moves to the sauce bin 4 or the receiving table 3, the captured information is transmitted to the controller, and the controller controls the motor and the electric cylinder 2 to work, so as to stop the driving belt 13 from rotating and control the lifting of the supporting mechanism 5, which provides convenience for completing the covering of rice cracker sauce or the transfer of the supporting mechanism 5.
[0038] As Figure 8 , Fig. 9As shown, in order to stably sleeve the sleeve 22 and the limiting tube 23 on the guide rail 1, the connecting mechanism 6 includes a middle rod 61 and two side rods 64, a bidirectional screw 63 is provided through the middle rod 61, and a limiting rod 62 is fixedly provided on the end surface of the middle rod 61, and a threaded hole 65 and a limiting hole 66 are provided on the side rod 64, and both ends of the bidirectional screw 63 are respectively threaded through the threaded holes 65 of the two side rods 64, and the limiting rod 62 is provided through the limiting hole 66, and the supporting tube 24 is sleeved on the middle rod 61 through a bearing connection, and the sleeve 22 and the limiting tube 23 are respectively sleeved on the two side rods 64 through a bearing connection. By rotating the bidirectional screw 63, the relative position of the two side rods 64 can be changed, forcing the sleeve 22 and the limiting tube 23 to be set in contact with the guide rail 1, so as to achieve stable installation of the electric cylinder 2, and at the same time provide support for adjusting the relative position of the sleeve 22 and the limiting tube 23 according to the guide rails 1 of different sizes.
[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be modified and varied in various ways. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A fully automatic rice cracker sauce dipping machine, characterized in that: It includes a guide rail (1), on the side of the guide rail (1), multiple electric cylinders (2) are arranged, below each electric cylinder (2), a supporting mechanism (5) is arranged, rice cakes can be laid in the supporting mechanism (5), on the guide rail (1), a driving belt (13) is also arranged, the driving belt (13) can control the periodic movement of multiple electric cylinders (2), below the guide rail (1), a sauce bin (4) is arranged, the sauce bin (4) stores sauces, and the supporting mechanism (5) can enter and exit the sauce bin (4).
2. The fully automatic rice cracker sauce dipping machine according to claim 1, characterized in that: The guide rail (1) is arranged in a ring structure, below the guide rail (1), multiple legs (11) are arranged, at both ends inside the guide rail (1), supporting wheels (12) are arranged, on the side of a certain supporting wheel (12), a motor is arranged, and the motor controls the rotation of the supporting wheel (12).
3. The fully automatic rice cracker sauce dipping machine according to claim 2, characterized in that: The driving belt (13) is located inside the guide rail (1), and both ends are respectively sleeved on two supporting wheels (12), and a gap is left between the driving belt (13) and the guide rail (1).
4. The fully automatic rice cracker sauce dipping machine according to claim 3, characterized in that: At the upper end of the electric cylinder (2), a sleeve (22), a limiting tube (23) and a supporting tube (24) are arranged, the sleeve (22) and the limiting tube (23) are arranged in parallel, the supporting tube (24) is located above the middle between the sleeve (22) and the limiting tube (23), and the sleeve (22), the limiting tube (23) and the supporting tube (24) are all sleeved on a connecting mechanism (6).
5. The fully automatic rice cracker sauce dipping machine according to claim 4, characterized in that: The sleeve (22), the limiting tube (23) and the supporting tube (24) are distributed in a C-shaped structure, the sleeve (22) and the limiting tube (23) are distributed on both sides of the side wall of the guide rail (1), the supporting tube (24) supports above the guide rail (1), on the outer side of the driving belt (13), multiple fitting plates (14) are arranged, and the fitting plates (14) are sleeved on the sleeve (22).
6. The fully automatic rice cracker sauce dipping machine according to claim 4, characterized in that: The connecting mechanism (6) includes a middle rod (61) and two side rods (64), on the middle rod (61), a bidirectional screw (63) is arranged through, and at the end face of the middle rod (61), a limiting rod (62) is fixedly arranged, on the side rod (64), a threaded hole (65) and a limiting hole (66) are arranged, both ends of the bidirectional screw (63) are respectively threaded through the threaded holes (65) of the two side rods (64), and the limiting rod (62) is arranged through the limiting hole (66).
7. The fully automatic rice cracker sauce dipping machine according to claim 1, characterized in that: The supporting mechanism (5) includes a frame (51), a first supporting grate (52) and a second supporting grate (56), the frame (51) is arranged in a three-dimensional frame structure, the second supporting grate (56) is arranged at the bottom of the frame (51), and the first supporting grate (52) is detachably arranged inside the frame (51).
8. The fully automatic rice cracker sauce dipping machine according to claim 7, characterized in that: The frame (51) is provided with a card slot (54) and a slot (55); an outer frame (57) is provided on the outer side of the first supporting grate (52); a gripping hole (58) is provided at the end of the outer frame (57); and the outer frame (57) passes through the card slot (54) and is inserted into the slot (55); a second hook (53) is provided above the frame (51); a first hook (21) is provided at the lower end of the electric cylinder (2); and the first hook (21) and the second hook (53) are connected by hooking.
9. The fully automatic rice cracker sauce dipping machine according to claim 1, characterized in that: A receiving platform (3) is also provided on the side of the guide rail (1), and the receiving platform (3) comprises a bracket and a conveyor belt.