Semi-automatic tobacco leaf bundling machine
By designing a semi-automatic tobacco leaf baling machine, using a cylinder-driven pressing device to treat the tobacco leaves uniformly, the problems of uneven force and low baling efficiency in the existing technology are solved, and more efficient and safer tobacco leaf baking are achieved The bundling process.
Patent Information
- Application Number
- CN202420945853.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing tobacco leaf baling processing methods, it is impossible to ensure that the tobacco leaf is subjected to uniform force, and the extrusion time and force are difficult to accurately control, resulting in the tobacco leaf being easily damaged, affecting the baling efficiency and increasing the labor intensity of workers.
A semi-automatic tobacco leaf baling machine is designed, including a bracket, box, pressing device and drive device. The tobacco leaf is uniformly pressed through the cylinder drive pressing device to ensure that the tobacco leaf is subjected to uniform force during the baling process, reduce manual operation, and improve punching. Bundling efficiency.
It realizes uniform stress during the baling process of tobacco leaves, avoids damage to tobacco leaves, improves baling efficiency and yield, and reduces the labor intensity of workers.
Smart Images
Figure CN222217185U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco leaf processing, in particular to a semi-automatic tobacco leaf baling machine. Background Art
[0002] Tobacco is an annual or limited perennial herb, Solanaceae. The plant is glandular hairy, with a stem height of 0.7-2 meters. The petiole is not obvious or wing-shaped. The panicle is terminal. The calyx is tubular or tubular bell-shaped, the corolla is funnel-shaped, and the end is pink. At present, all provinces or cross-provincial groups and my country Tobacco Corporation have formed their own advanced management methods, and there are corresponding management regulations for tobacco leaf selection. But in general, tobacco leaf selection must be formulated by the technical center for tobacco leaf selection and processing technical requirements, and according to the original tobacco acceptance grade, quality, and quantity reported by the tobacco leaf receiver, combined with production needs, the selection standard sample and tobacco leaf selection plan are formulated, and the relevant departments sign a selection and processing agreement with the selection and processing unit and send selection supervision personnel to the processing enterprise to carry out selection supervision work. When processing tobacco leaves, the tobacco leaves first need to be bundled, and then transported to the tobacco leaf processing plant. The existing tobacco leaf baling process generally uses fixed wooden boxes, fills the wooden boxes with tobacco leaves, and then the workers step on the tobacco leaves with their feet. However, it cannot ensure that the tobacco leaves are evenly stressed, and the squeezing time and squeezing force cannot be accurately controlled. If the squeezing time is too long or the force is too strong, the tobacco leaves will be damaged, which will seriously affect the efficiency of tobacco leaf baling and increase the labor intensity of workers. Utility Model Content
[0003] The main purpose of the utility model is to provide a semi-automatic tobacco baling machine, aiming to provide a semi-automatic tobacco baling machine which can improve the baling efficiency and the yield rate of baled tobacco leaves.
[0004] In order to achieve the above-mentioned purpose, the semi-automatic tobacco baling machine proposed in the utility model comprises:
[0005] Bracket;
[0006] The box body is provided with a receiving groove for receiving tobacco leaves; the box body is movably installed inside the bracket along the width direction of the bracket; the box body has a pressing station received inside the bracket and a bundling station separated from the inside of the bracket; and,
[0007] The pressing device is movably installed on the upper end of the bracket along the height direction of the bracket, and is used for pressing the tobacco leaves accommodated in the accommodating groove.
[0008] In one embodiment, the bracket extends along a length direction, so as to arrange a plurality of the boxes along the length direction thereof.
[0009] In one embodiment, the semi-automatic tobacco baling machine further comprises a movable device, which is disposed between the support and the pressing device and is used for the pressing device to move along the length direction of the support.
[0010] In one embodiment, the movable device comprises:
[0011] Two movable blocks are movably mounted on two ends of the bracket along the width direction along the length direction of the bracket; and
[0012] A movable plate, fixedly arranged between the two movable blocks;
[0013] Wherein, the pressing device is arranged on the movable plate, and has a movement stroke along the length direction of the bracket along with the movable plate.
[0014] In one embodiment, the pressing device comprises:
[0015] A thrust rod is movably mounted on the bracket along a height direction of the bracket; and
[0016] The pressing plate extends in the horizontal direction, one end surface of which is fixed to the free end of the thrust rod and reciprocates along the height direction of the bracket with the thrust rod.
[0017] In one embodiment, the semi-automatic tobacco baling machine further comprises a driving device, which is disposed on the bracket and is used to drive the pressing device to move along the height direction of the bracket.
[0018] In one embodiment, the driving device includes a cylinder, which is installed on the bracket, and a driving end of the cylinder is connected to the pressing device to move along the height direction of the bracket.
[0019] In one embodiment, the cylinder further comprises a locking member, the locking member being drivingly connected to the cylinder;
[0020] The locking member has a locked state and a released state.
[0021] In one embodiment, the semi-automatic tobacco baler further includes a baling structure for baling the tobacco leaves inside the pressed receiving grooves.
[0022] In one embodiment, the bundling structure comprises:
[0023] Through holes are provided on both end surfaces of the box body along the width direction, and a plurality of through holes are provided along the length direction of the box body and are evenly spaced;
[0024] The semi-automatic tobacco baling machine also includes a baling rope, which passes through the through hole on one end surface of the box body along the width direction and comes out from the corresponding through hole on the other end surface.
[0025] The technical solution of the utility model adopts the method of placing a box body inside the bracket, and then using the pressing device to press the tobacco leaves contained in the box body, so that the tobacco leaves contained in the containing groove are subjected to uniform pressure, thereby ensuring that the tobacco leaves are subjected to uniform force when they are bundled, thereby avoiding damage to the tobacco leaves due to uneven force during manual pressing, thereby affecting the bundling yield, and replacing manual operation to improve the bundling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0027] Figure 1 A front view of an embodiment of a semi-automatic tobacco baling machine provided by the utility model;
[0028] Figure 2 for Figure 1 A top view of the
[0029] Figure 3 A side view of a box body of the semi-automatic tobacco baling machine provided by the utility model.
[0030] Description of Figure Numbers:
[0031] 100. Semi-automatic tobacco baling machine; 1. bracket; 2. housing; 21. receiving groove; 3. pressing device; 31. thrust rod; 32. pressing plate; 4. movable device; 41. movable block; 42. movable plate; 5. driving device; 51. cylinder; 52. locking member; 6. baling device; 61. through hole.
[0032] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0035] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0036] Tobacco is an annual or limited perennial herb, Solanaceae. The plant is glandular hairy, with a stem height of 0.7-2 meters. The petiole is not obvious or wing-shaped. The panicle is terminal. The calyx is tubular or tubular bell-shaped, the corolla is funnel-shaped, and the end is pink. At present, all provinces or cross-provincial groups and my country Tobacco Corporation have formed their own advanced management methods, and there are corresponding management regulations for tobacco leaf selection. But in general, tobacco leaf selection must be formulated by the technical center for tobacco leaf selection and processing technical requirements, and according to the original tobacco acceptance grade, quality, and quantity reported by the tobacco leaf receiver, combined with production needs, the selection standard sample and tobacco leaf selection plan are formulated, and the relevant departments sign a selection and processing agreement with the selection and processing unit and send selection supervision personnel to the processing enterprise to carry out selection supervision work. When processing tobacco leaves, the tobacco leaves first need to be bundled, and then transported to the tobacco leaf processing plant. The existing tobacco leaf baling process generally uses a fixed wooden box, fills the wooden box with tobacco leaves, and then workers step on the tobacco leaves with their feet, but it cannot ensure that the tobacco leaves are evenly stressed, and the squeezing time and squeezing force cannot be accurately controlled. If the squeezing time is too long or the force is too strong, the tobacco leaves will be damaged, and the efficiency of tobacco leaf baling will be seriously affected, increasing the labor intensity of workers. In order to solve the above problems, the utility model proposes a semi-automatic tobacco leaf baling machine and the second and third themes, aiming to provide a semi-automatic tobacco leaf baling machine that improves the baling efficiency and the yield of baled tobacco leaves. Figures 1 to 3 The present invention is a schematic structural diagram of an embodiment of the semi-automatic tobacco baling machine provided by the present invention.
[0037] Please refer to Figures 1 to 3In one embodiment of the utility model, the semi-automatic tobacco baler 100 includes a bracket 1, a box body 2 and a pressing device 3; the box body 2 is recessed with a receiving groove 21 for receiving tobacco leaves; the box body 2 is movably installed inside the bracket 1 along the width direction of the bracket 1; the box body 2 has a pressing station received inside the bracket 1 and a baling station detached from the inside of the bracket 1; the pressing device 3 is movably installed at the upper end of the bracket 1 along the height direction of the bracket 1, for pressing the tobacco leaves received in the receiving groove 21.
[0038] The technical solution of the utility model adopts the method of accommodating the box body 2 inside the bracket 1, and then using the pressing device 3 to press the tobacco leaves accommodated in the box body 2, so that the tobacco leaves accommodated in the accommodating groove 21 are subjected to uniform pressure, thereby ensuring that the tobacco leaves are subjected to uniform force when they are bundled, thereby avoiding damage to the tobacco leaves due to uneven force during manual pressing, thereby affecting the bundling yield, and replacing manual operation to improve the bundling efficiency.
[0039] Furthermore, the support 1 extends along the length direction, so as to set a plurality of the boxes 2 along the length direction thereof. It is understandable that the general working process is that after the pressing device 3 has finished pressing the tobacco leaves in the receiving groove 21, it will enter the standby state, and reserve the working time for the operator to bundle; in order to further improve the efficiency of bundling, it is necessary to reduce the standby time of the pressing device 3; therefore, in another embodiment, the support 1 extends along the length direction, so as to set a plurality of the boxes 2 along the length direction thereof, and then, after the pressing device 3 has finished pressing the tobacco leaves in the receiving groove 21 of the box 2, the pressing device 3 can continue to press the tobacco leaves in the receiving groove 21 of the next box 2, and then, the tobacco leaves in the box 2 that has been pressed can be bundled, and the pressure in other boxes 2 can be pressed at the same time, and the tobacco leaves in the box 2 that have been pressed can be bundled, and the tobacco leaves in other boxes 2 can be pressed at the same time, and the standby time of the installation device can be reduced, thereby further improving the efficiency of bundling tobacco leaves.
[0040] In addition, please refer to Figure 1 and Figure 2, the semi-automatic tobacco baler 100 further includes a movable device 4, which is disposed between the bracket 1 and the pressing device 3, and is used for the pressing device 3 to move along the length direction of the bracket 1. It can be understood that in some embodiments, the pressing device 3 is a separate structure from the bracket 1, but such a configuration, on the one hand, is easy to be lost during use, and on the other hand, it is necessary to overcome the gravity of the pressing device 3 so that it can be placed on top of different boxes 2, thereby making the labor intensity of the operator too high. Therefore, the semi-automatic tobacco baler 100 further includes the movable device 4, which is disposed between the bracket 1 and the pressing device 3, and is used for the pressing device 3 to move along the length direction of the bracket 1, thereby making the pressing device 3 move along the length direction of the bracket 1, and conveniently moving to the position of each box 2 for the receiving groove 21, thereby reducing the labor intensity of the operator.
[0041] Furthermore, the movable device 4 includes two movable blocks 41 and a movable plate 42; the two movable blocks 41 are movably mounted on the two end portions of the bracket 1 along the width direction along the length direction of the bracket 1; the movable plate 42 is fixed between the two movable blocks 41; wherein the pressing device 3 is arranged on the movable plate 42, and has a movement stroke along the length direction of the bracket 1 along the movable plate 42. It can be understood that in order to realize the integrated structure of the pressing device 3 and the bracket 1, and also to facilitate the movement of the pressing device 3 along the length direction of the bracket 1, the movable device 4 includes the two movable blocks 41 and the movable plate 42; the two movable blocks 41 are respectively movably sleeved on the two end portions of the bracket 1 along the width direction along the length direction of the bracket 1; the movable plate 42 is fixed between the two movable blocks 41; wherein, the pressing device 3 is arranged on the movable plate 42, and has a movement stroke along the length direction of the bracket 1 with the movable plate 42, so that the pressing device 3 can be installed integrally with the bracket 1, and at the same time, the pressing device 3 is installed on the movable plate 42, and the movable plate 42 slides along the length direction of the bracket 1 with the two movable blocks 41, thereby reducing the labor intensity of the operator and facilitating the reciprocating movement of the pressing device 3 between the accommodating grooves 21 of each of the boxes 2.
[0042] For further information, please refer to Figure 1The pressing device 3 includes a thrust rod 31 and a pressure plate 32; the thrust rod 31 is movably installed on the bracket 1 along the height direction of the bracket 1; the pressure plate 32 extends in the horizontal direction, one end face of which is fixed to the free end of the thrust rod 31 and reciprocates along the height direction of the bracket 1 with the thrust rod 31. It can be understood that in order to achieve the pressing of tobacco leaves, the pressing device 3 needs to evenly distribute the pressure on the tobacco leaves, so the pressing device 3 includes the thrust rod 31 and the pressure plate 32; the thrust rod 31 is movably installed on the bracket 1 along the height direction of the bracket 1; the pressure plate 32 extends in the horizontal direction, and one end face of which is fixed to the free end of the thrust rod 31, and reciprocates along the height direction of the bracket 1 with the thrust rod 31. The thrust rod 31 applies pressure to the tobacco leaves in the receiving groove 21 to the pressure plate 32, and the pressure will be evenly dispersed on each contact point of the pressure plate 32, thereby achieving uniform pressure distribution when pressing the tobacco leaves, thereby avoiding damage to the tobacco leaves due to uneven pressure distribution, and thus improving the yield of baled tobacco leaves.
[0043] In addition, please refer to Figure 1 The semi-automatic tobacco baler 100 further includes a driving device 5, which is arranged on the bracket 1, and is used to drive the pressing device 3 to move along the height direction of the bracket 1. It is understandable that the pressing device 3 can manually apply pressure to the thrust rod 31 by an operator, but this is not automated enough, and the operator is also not good at mastering whether the pressure is appropriate. Either the pressure is too small to press in place, or the pressure is too large to damage the tobacco leaves, and it is not automated enough. Therefore, the semi-automatic tobacco baler 100 further includes the driving device 5, which is arranged on the bracket 1, and is used to drive the pressing device 3 to move along the height direction of the bracket 1, thereby driving the thrust rod 31 to move toward the receiving groove 21 of the box body 2, and then pushing the pressing plate 32 to press the tobacco leaves in the receiving groove 21, further improving the automation of baling tobacco leaves.
[0044] Further, the driving device 5 includes a cylinder 51, which is mounted on the bracket 1, and its driving end is connected to the pressing device 3 to move along the height direction of the bracket 1. It can be understood that in order to drive the pressing device 3 to move along the height direction of the bracket 1 and press the tobacco leaves in the receiving groove 21 of the box body 2, the driving device 5 includes the cylinder 51, which is mounted on the bracket 1, and its driving end is connected to the pressing device 3 to move along the height direction of the bracket 1. Specifically, the driving end of the cylinder 51 is connected to the thrust rod 31 of the pressing device 3, and then the driving end of the cylinder 51 drives the thrust rod 31 to move along the height direction of the bracket 1, and then drives the pressing plate 32 to press against the tobacco leaves, thereby ensuring that the pressure on the tobacco leaves is a constant pressure from the cylinder 51, and neither the pressure is too small to cause inadequate pressing, nor the pressure is too large to damage the tobacco leaves.
[0045] Furthermore, the cylinder 51 also includes a locking member 52, which is driven to connect to the cylinder 51; the locking member 52 has a locking state and a releasing state. It is understandable that the pressing plate 32 needs to have a continuous pressure output. Therefore, in order to ensure the constant pressure of the cylinder 51, the cylinder 51 also includes the locking member 52, which is driven to connect to the cylinder 51; the locking member 52 has a locking state and a releasing state. When the cylinder 51 is required to continuously output pressure to the pressing plate 32, the locking member 52 enters the locking state until the tobacco leaves are pressed and the preset time of continuous pressing is met. The operator then operates the locking member 52 to enter the releasing state, at which time the cylinder 51 can be retracted, thereby ensuring the reliability of the cylinder 51 when applying pressure.
[0046] In addition, please refer to Figure 3 The semi-automatic tobacco baler 100 further includes a baling structure 6 for baling the tobacco leaves inside the pressed receiving groove 21. It is understandable that after the semi-automatic tobacco baler 100 presses the tobacco leaves, it is necessary to baling the pressed tobacco leaves. In some embodiments, it is necessary to take the pressed tobacco leaves out of the receiving groove 21 and then baling them. Such operation is likely to cause the pressed tobacco leaves to scatter again, thereby affecting the baling quality. Therefore, the semi-automatic tobacco baler 100 further includes the baling structure 6 for baling the tobacco leaves inside the pressed receiving groove 21, so that the pressed tobacco leaves can be baled in the receiving groove 21, thereby ensuring the yield of tobacco baling.
[0047] Furthermore, the bundling structure 6 includes a through hole 61, which is provided at both end surfaces of the box body 2 along the width direction, and a plurality of through holes 61 are provided along the length direction of the box body 2, and are evenly spaced. The semi-automatic tobacco baler 100 also includes a baling rope, which passes through the through hole 61 on one end surface of the box body 2 along the width direction, and comes out from the corresponding through hole 61 on the other end surface. It can be understood that in order to meet the requirement of bundling the pressed tobacco leaves in the accommodating groove 21, the bundling structure 6 includes a through hole 61, which is provided at both end surfaces of the box body 2 along the width direction, and a plurality of through holes 61 are provided along the length direction of the box body 2, and are evenly spaced. The semi-automatic tobacco baler 100 also includes a baling rope, which passes through the through hole 61 on one end surface of the box body 2 along the width direction, and comes out from the corresponding through hole 61 on the other end surface, thereby The baling rope is arranged in advance before placing the tobacco leaves. Through the through holes 61 provided on the two side walls of the box body 2 along the width direction, the baling rope passes through the through holes 61 on one side wall of the box body 2 along the width direction, and then passes through the corresponding through holes 61 on the other side wall. Thus, the baling rope is arranged, and then the tobacco leaves are placed in the receiving groove 21. After the tobacco leaves are pressed, the baling rope is used to tie the tobacco leaves in the receiving groove 21 to complete the bundling, thereby improving the yield rate of tobacco leaf bundling.
[0048] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A semi-automatic tobacco baling machine, characterized in that: include: Bracket; The box body is provided with a receiving groove for receiving tobacco leaves; The box body is movably installed inside the bracket along the width direction of the bracket; The box body has a pressing station accommodated in the interior of the bracket and a bundling station detached from the interior of the bracket; as well as, The pressing device is movably installed on the upper end of the bracket along the height direction of the bracket, and is used for pressing the tobacco leaves accommodated in the accommodating groove.
2. The semi-automatic tobacco baling machine according to claim 1, characterized in that: The bracket extends along the length direction, and is used to arrange a plurality of the boxes along the length direction thereof.
3. The semi-automatic tobacco baling machine according to claim 2, characterized in that: The semi-automatic tobacco baling machine also includes a movable device, which is arranged between the bracket and the pressing device and is used for the pressing device to move along the length direction of the bracket.
4. The semi-automatic tobacco baling machine according to claim 3, characterized in that: The activity device comprises: Two movable blocks are movably mounted on two ends of the bracket along the width direction along the length direction of the bracket; and A movable plate, fixedly arranged between the two movable blocks; Wherein, the pressing device is arranged on the movable plate, and has a movement stroke along the length direction of the bracket along with the movable plate.
5. The semi-automatic tobacco baling machine according to claim 1, characterized in that: The pressing device comprises: A thrust rod is movably mounted on the bracket along a height direction of the bracket; and The pressing plate extends in the horizontal direction, one end surface of which is fixed to the free end of the thrust rod and reciprocates along the height direction of the bracket with the thrust rod.
6. The semi-automatic tobacco baling machine according to claim 1, characterized in that: The semi-automatic tobacco baling machine also includes a driving device, which is arranged on the bracket and is used to drive the pressing device to move along the height direction of the bracket.
7. The semi-automatic tobacco baling machine according to claim 6, characterized in that: The driving device comprises a cylinder, which is mounted on the bracket, and a driving end of the cylinder is connected to the pressing device to move along the height direction of the bracket.
8. The semi-automatic tobacco baling machine according to claim 7, characterized in that: The cylinder further comprises a locking member, the locking member being drivingly connected to the cylinder; The locking member has a locked state and a released state.
9. The semi-automatic tobacco baling machine according to claim 1, characterized in that: The semi-automatic tobacco baling machine also includes a baling structure for baling the tobacco leaves inside the accommodating groove after being pressed.
10. The semi-automatic tobacco baling machine according to claim 9, characterized in that: The bundling structure comprises: Through holes are provided on both end surfaces of the box body along the width direction, and a plurality of through holes are provided along the length direction of the box body and are evenly spaced; The semi-automatic tobacco baling machine also includes a baling rope, which passes through the through hole on one end surface of the box body along the width direction and comes out from the corresponding through hole on the other end surface.