One-piece cap article

Abstract

The utility model relates to a one-piece cap article which comprises a cap crown used for covering a part of the head and a brim arranged on the edge of the cap crown, and each of the cap crown and the brim is provided with an outer cloth layer, a middle layer and an inner cloth layer from outside to inside; the brim is further provided with an elastic supporting layer which is made of plastic materials in an injection molding mode and has a three-dimensional shape between the middle layer and the inner cloth layer, the side, close to the cap crown, of the elastic supporting layer is provided with an extending supporting area, and the extending supporting area extends into the cap crown in an extending mode.

Description

Technical Field

[0001] The present application belongs to the technical field of hats and relates to a one-piece hat-like article. Background Art

[0002] Hats are common clothing accessories in daily life. Hats with brims have a brim extending outward at the front end of the crown. They can provide certain sunshade and heat insulation effects when worn in summer, and can provide certain thermal insulation effects when worn in winter, and are favored by consumers.

[0003] Common hats with brims have plastic sheets added inside the brim to shape it, but the edge of the plastic sheet will press against the user's forehead, affecting the wearing comfort. The brim and the crown are connected by sewing or bonding, the production process is long and the cost is high, and the deformation resistance is not satisfactory. Utility Model Content

[0004] The present application aims to provide a one-piece hat product, wherein the entire hat product adopts a one-piece structure to increase wearing comfort.

[0005] The present application is implemented through the following technical solutions.

[0006] The technical solution of the present application is to provide a one-piece hat article, including a crown for covering a part of the head and a hat visor arranged at the edge of the crown, the crown and the hat visor are both provided with an outer cloth layer, an intermediate layer and an inner cloth layer from the outside to the inside; the hat visor is also provided with an elastic support layer with a three-dimensional shape made of injection molding of plastic material between the intermediate layer and the inner cloth layer, the elastic support layer is provided with an extended support area on a side close to the crown, and the extended support area extends into the crown.

[0007] The technical effect of the technical solution is that the elastic support layer made of injection molding is soft and bendable, easy to bend and store, has good support and shape retention performance, good rebound performance, and is not easy to deform; a small part of the connection between the crown and the brim is extended into the crown, and a rounded transition angle is achieved in the area that fits the forehead. When the hat is worn on the head, the pressure of the plastic sheet on the forehead is avoided, and better support and shaping performance is achieved.

[0008] In a specific implementation of this technical solution, the elastic support layer is a thin sheet structure, and is provided with a plurality of through holes which are regularly arranged and pass through the upper and lower surfaces thereof. The through holes increase the air permeability of the hat curtain and also reduce the weight of the hat curtain.

[0009] In a specific implementation of this technical solution, the side edge of the elastic support layer where the extended support area is not provided is aligned with the edges of the outer fabric layer, the middle layer and the inner fabric layer.

[0010] In a specific embodiment of the technical solution, the outer fabric layer is a combination of one or more of a sandwich fabric layer, a velvet fabric layer, a stretch fabric layer and a flat knitting fabric layer; or, the inner fabric layer is a combination of one or more of a sandwich fabric layer, a velvet fabric layer, a stretch fabric layer and a flat knitting fabric layer.

[0011] In a specific embodiment of the technical solution, the intermediate layer is arranged in the entire or partial area of ​​the crown and the hat frame, and the intermediate layer is a sponge layer or a three-dimensional fabric layer made by weaving yarn and hot-melt thread as a whole.

[0012] In a specific embodiment of the technical solution, the side edges of the crown and the hat frame are further provided with an edge binding structure, and the edge binding structure includes an edge binding tape, and the edge binding tape is used to fit and wrap the side edges.

[0013] In a specific implementation of the technical solution, one side of the edging tape is sewn or adhered to the outer surface of the side edge, and the other side is turned inward and adhered to the inner surface of the side edge to wrap the side edge.

[0014] In a specific implementation of the technical solution, a cushion layer is further provided at the forehead position of the crown, and the cushion layer is located between the elastic support layer and the inner fabric layer.

[0015] In a specific implementation of the technical solution, a sweat-absorbing belt is further provided at the forehead position of the crown, and the sweat-absorbing belt is attached to the surface of the inner fabric layer.

[0016] In a specific implementation of the technical solution, the outer fabric layer, the middle layer and the inner fabric layer are all made of a one-piece fabric, and are bonded to the elastic support layer by hot-melt adhesive through hot pressing to form a one-piece structure.

[0017] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.

[0019] Figure 1 It is a schematic structural diagram of the front side of a one-piece hat shown in one embodiment of the present application.

[0020] Figure 2 It is a schematic structural diagram of the side surface of a one-piece hat shown in one embodiment of the present application.

[0021] Figure 3 It is a schematic diagram of the cross-sectional structure of a one-piece hat shown in an embodiment of the present application.

[0022] Figure 4 yes Figure 3 FIG. 1 is an enlarged schematic diagram of portion A in the partial view of a one-piece hat shown in FIG.

[0023] Figure 5 It is a schematic diagram of the structure of the elastic support layer shown in one embodiment of the present application.

[0024] Reference numerals:

[0025] 11-crown; ventilation hole 111; 12-hat cover; 13-outer fabric layer; 14-middle layer; 15-inner fabric layer; 16-elastic support layer; 161-extended support area; 162-through hole; 17-edging fabric belt; 18-cushion layer; 19-sweat-absorbent belt. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in some embodiments of the present application to clearly and completely describe the technical solutions in some embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0027] The technical solution of the embodiments of the present application is described in detail below with reference to the accompanying drawings.

[0028] The present embodiment is a one-piece hat, comprising a crown 11 for covering a part of the head and a hat frame 12 arranged at the edge of the crown 11. The crown 11 and the hat frame 12 are provided with an outer cloth layer 13, a middle layer 14 and an inner cloth layer 15 from the outside to the inside; the hat frame 12 is also provided with an elastic support layer 16 with a three-dimensional shape made of injection molding of plastic material between the middle layer 14 and the inner cloth layer 15. The elastic support layer 16 is provided with an extended support area 161 on the side close to the crown 11, and the extended support area 161 extends into the crown 11.

[0029] In this way, the elastic support layer 16 made of injection molding is soft and bendable, easy to bend and store, has good support and shape retention performance, good rebound performance, and is not easy to deform; a small part of the connection between the crown 11 and the brim is extended into the crown 11, and a rounded transition angle is achieved in the area that fits the forehead. When the hat is worn on the head, the extended support area 161 fits the forehead, avoiding the pressure of the plastic sheet on the forehead and achieving better support and shaping performance.

[0030] An injection molded part with 3D shape is arranged inside the brim as an elastic support layer 16, which is easy to shape and realize material compounding and appearance curvature. The material can be thermoplastic elastomer or plastic material, which has good elasticity and can be elastically restored to its original shape after deformation.

[0031] In this embodiment, the elastic support layer 16 is a thin sheet structure, and a plurality of through holes 162 are regularly arranged and penetrate the upper and lower surfaces of the elastic support layer 16, and the through holes 162 increase the air permeability of the hat cover 12 and also reduce the weight of the hat cover 12. The elastic support layer 16 can be uneven in thickness, thick or thin, and its thickness will be thicker at the corners extending to the crown 11 and thinner at the edges, so as to improve the three-dimensionality and support.

[0032] In this embodiment, the side edge of the elastic supporting layer 16 where the extended supporting area 161 is not provided is aligned with the edges of the outer fabric layer 13 , the middle layer 14 and the inner fabric layer 15 .

[0033] In this embodiment, the outer fabric layer 13 is a composite fabric which is a combination of one or more of a sandwich fabric layer, a velvet fabric layer, an elastic fabric layer and a flat knitting fabric layer; the inner fabric layer 15 is a composite fabric which is a combination of one or more of a sandwich fabric layer, a velvet fabric layer, an elastic fabric layer and a flat knitting fabric layer; the middle layer 14 is arranged on all or part of the crown 11 and the cap 12; the middle layer 14 is a sponge layer or a three-dimensional fabric layer made by weaving yarn and hot-melt thread as a whole; the middle layer 12 can be one layer or multiple layers.

[0034] In this embodiment, the side edges of the crown 11 and the hat visor 12 are also provided with a binding structure, which includes a binding tape 17, and the binding tape 17 is used to fit and wrap the side edges. Exemplarily, one side of the binding tape 17 is sewed or pasted to the outer surface of the side edge, and the other side is turned back and pasted to the inner surface of the side edge to wrap the side edge, wherein when the binding structure is on the hat visor 12, the outer surface refers to the upper surface of the hat visor 12, and the inner surface refers to the lower surface of the hat visor 12.

[0035] The surface of the edging tape 17 contains adhesive materials such as glue or film. One side of the edging tape 17 is first sewn or bonded to the outer surface, and then it is returned to the inside to bond to the inner surface, wrapping the side edge. By returning and bonding the edge, the sewing lines are not visible on the surface, thereby preventing sponges, cloth and other materials from being exposed at the edge, and preventing the edges from being loosened or damaged during washing or daily use.

[0036] In this embodiment, a cushion layer 18 is further provided at the forehead of the crown 11, and the cushion layer 18 is located between the elastic support layer 16 and the inner fabric layer 15. The cushion layer 18 thickens the cap near the forehead to achieve a cushioning function, which is suitable for long-term wear without causing a sense of pressure on the forehead, thereby avoiding red marks or bruises on the forehead.

[0037] In this embodiment, a sweat-absorbing belt 19 is further provided at the forehead of the crown 11, and a ventilation hole 111 is provided at the top of the crown 11. The sweat-absorbing belt 19 is attached to the surface of the inner fabric layer 15. The sweat-absorbing belt is attached to the forehead of the hat using a dot-shaped glue bonding technology to achieve the function of absorbing moisture and keeping dry.

[0038] The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.

Claims

1. A one-piece hat, characterized in that: It comprises a hat crown for covering a part of the head and a hat curtain arranged at the edge of the hat crown, wherein the hat crown and the hat curtain are both provided with an outer fabric layer, a middle layer and an inner fabric layer from the outside to the inside; The hat frame is also provided with an elastic support layer with a three-dimensional shape made of injection-molded plastic material between the middle layer and the inner cloth layer. The elastic support layer is provided with an extended support area on a side close to the hat crown, and the extended support area extends into the hat crown.

2. The one-piece headgear article according to claim 1, characterized in that: The elastic support layer is a thin sheet structure, and is provided with a plurality of through holes which are regularly arranged and pass through the upper and lower surfaces of the elastic support layer.

3. The one-piece headgear article according to claim 1, characterized in that: The elastic supporting layer is aligned with the edges of the outer fabric layer, the middle layer and the inner fabric layer at the side edge where the extended supporting area is not provided.

4. The one-piece headgear article according to claim 1, characterized in that: The outer fabric layer is a combination of one or more of a sandwich fabric layer, a velvet fabric layer, a stretch fabric layer and a flat knitting fabric layer; or, the inner fabric layer is a combination of one or more of a sandwich fabric layer, a velvet fabric layer, a stretch fabric layer and a flat knitting fabric layer.

5. The one-piece headgear article according to claim 1, characterized in that: The middle layer is arranged on the whole or part of the crown and the hat frame, and the middle layer is a sponge layer or a three-dimensional fabric layer made by weaving yarn and hot-melt thread as a whole.

6. The one-piece headgear article according to claim 1, characterized in that: The side edges of the hat crown and the hat cover are also provided with an edge binding structure, and the edge binding structure includes an edge binding cloth tape, and the edge binding cloth tape is used to fit and wrap the side edges.

7. The one-piece headgear article according to claim 6, characterized in that: One side of the binding cloth tape is sewed or pasted to the outer surface of the side edge, and the other side is turned back inward and pasted to the inner surface of the side edge to wrap the side edge.

8. The one-piece headgear article according to claim 1, characterized in that: A soft cushion layer is also provided at the forehead position of the hat crown, and the soft cushion layer is located between the elastic support layer and the inner fabric layer.

9. The one-piece headgear article according to claim 1, characterized in that: A sweat-absorbing belt is also provided at the forehead of the hat crown, and the sweat-absorbing belt is attached to the surface of the inner fabric layer.

10. The one-piece headgear article according to claim 1, characterized in that: The outer fabric layer, the middle layer and the inner fabric layer are all made of a one-piece fabric, and are bonded to the elastic support layer by hot-melt adhesive through hot pressing to form a one-piece structure.

Images