Diaphragm white oil spraying extraction device

By designing the diaphragm white oil spray extraction device, and using continuous and repeated strong spraying technology on the front and back sides, the problems of high risk of traditional extractants and unstable ionic liquid extraction are solved, and the extraction effect with high efficiency and low energy consumption is achieved, and the finished product is improved rate and operational safety.

CN222218685UActive Publication Date: 2024-12-24ZHEJIANG LANDE ENERGY TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202420984793.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-24
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The traditional ultra-high molecular weight polyethylene diaphragm is entrained with a large amount of white oil. The existing extractors such as tetrachloroethylene and dichloromethane have a strong odor and are prone to explosive ignition. The extraction process requires a lot of energy, and the ionic liquid extraction technology lacks professional equipment and processes. , the extraction effect is unstable and the efficiency is low.

Method used

Design a diaphragm white oil spray extraction device, adopts continuous and vigorous spraying on the front and back sides, including upward roller, downward roller, positive fan sprayer and reverse fan sprayer, and spray with high-pressure ionic liquid Extraction improves extraction efficiency and stability and reduces energy consumption.

Benefits of technology

It achieves low residual oil in the diaphragm, high extraction efficiency, high yield, saves immersion process time, simple operation, high safety, small amount of ionic liquid, high economy, and suitable for reuse.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a diaphragm white oil spraying extraction device, which relates to the technical field of diaphragm white oil extraction, and comprises an extraction box, at least one group of extraction components is arranged in the extraction box, each extraction component comprises an upper rotating roller, a lower rotating roller, a positive group of fan-shaped sprayers and a negative group of fan-shaped sprayers, the upper rotating roller is attached to a first surface of a spraying diaphragm, and the lower rotating roller is attached to a second surface of the spraying diaphragm. The lower rotating roller is attached to the second surface of the spraying diaphragm; the positive group of fan-shaped sprayers are arranged close to the upper rotating roller and are used for spraying the second surface of the diaphragm; the reverse fan-shaped sprayer is arranged close to the lower rotating roller and is used for spraying the first surface of the diaphragm; and a water tank is arranged below the lower rotating roller. According to the utility model, after the positive and negative surfaces are simultaneously and powerfully sprayed, the residual oil quantity of the diaphragm is low, the extraction is efficient, the yield is high, the total operation time of the original soaking process flow is saved, and the yield is stably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of membrane white oil extraction, in particular to a membrane white oil spray extraction device. Background Art

[0002] The traditional ultra-high molecular weight polyethylene diaphragm production process carries a large amount of white oil. After the production is completed, the white oil needs to be extracted with an oil solvent. The existing process uses tetrachloroethylene or dichloromethane as an extractant. Tetrachloroethylene or dichloromethane has a strong odor and a low flash point, which is easy to deflagrate. The loss in the air is also relatively large. After the extraction of tetrachloroethylene or dichloromethane extractants, it is necessary to heat and separate them from the white oil. A lot of energy will be lost, and a large amount of solvent needs to be condensed and recovered, which consumes a lot of energy. Based on this new white oil extractant, it has a smaller odor and a higher flash point. At the same time, the separation after extraction is carried out by liquid separation, and the energy consumption cost is low. Reduce energy consumption losses. As the country pays more and more attention to environmental protection. As the energy crisis intensifies, this solution has great advantages and prospects over traditional industrial solutions.

[0003] There is no professional technology and equipment for ionic liquid extraction of membrane white oil, and it is still in the exploratory stage. The original process is just simple immersion or heating immersion, which exposes problems such as unstable extraction effect and low efficiency. With the deepening of the experiment, it is urgent to overcome the above problems so that the new ionic liquid extraction technology can be widely promoted and applied.

[0004] Therefore, the utility model proposes a membrane white oil spray extraction device which adopts continuous and repeated strong spraying on the front and back sides to significantly improve the efficiency and extraction stability. Utility Model Content

[0005] The utility model aims to solve the defects in the prior art and proposes a membrane white oil spray extraction device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A membrane white oil spray extraction device comprises an extraction box, wherein at least one group of extraction components is arranged in the extraction box, wherein the extraction components comprise an upper rotating roller, a lower rotating roller, a positive group of fan-shaped sprayers and a reverse group of fan-shaped sprayers, wherein the upper rotating roller is in contact with a first surface of a spray membrane, and the lower rotating roller is in contact with a second surface of the spray membrane;

[0008] The positive group of fan-shaped sprayers is arranged near the upper rotating roller, and is used for spraying the second surface of the diaphragm; the negative group of fan-shaped sprayers is arranged near the lower rotating roller, and is used for spraying the first surface of the diaphragm;

[0009] A water tank is arranged below the lower rotating roller.

[0010] Furthermore, the positive group of fan-shaped sprayers includes a first spray frame, which is arc-shaped, the center of the first spray frame coincides with the axis of the upper rotating roller, and a plurality of first spray heads are arranged on the first spray frame, and the axial direction of the first spray head is perpendicular to the first spray frame.

[0011] Furthermore, the first spray rack is provided with multiple rows and arranged in parallel, and multiple first spray heads are sequentially connected in series to the first pipeline, and the first pipeline is provided with a first flow pump and a first regulating valve.

[0012] Furthermore, the positive group of fan-shaped sprayers includes a second spray frame, which is arc-shaped, the center of the second spray frame coincides with the axis of the lower rotating roller, and a plurality of second spray heads are arranged on the second spray frame, and the axial direction of the second spray head is perpendicular to the second spray frame.

[0013] Furthermore, the second spray rack is provided with multiple rows and arranged in parallel, and multiple second spray heads are sequentially connected in series to the second pipeline, and the second pipeline is provided with a second flow pump and a second regulating valve.

[0014] Furthermore, the top of the water tank is an open structure, and the height of the axis of the lower rotating roller is lower than the opening height of the top of the water tank.

[0015] Furthermore, it also includes a transition roller, which is arranged on one side of the reverse fan-shaped sprayer, and the height of the transition roller is higher than the height of the reverse fan-shaped sprayer.

[0016] Furthermore, the upper rotating roller is arranged at a position obliquely above the lower rotating roller.

[0017] Beneficial Effects

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] After strong spraying on both sides at the same time, the residual oil content of the diaphragm is low, the extraction is efficient, and the yield is high, which saves the total operation time of the original immersion process and steadily improves the yield; the operation is simple and safe; the extraction medium can be heated and treated according to the extraction conditions; the extraction equipment is simple and the investment is small; during the extraction process, the ionic liquid has a large flow rate, which makes it easy to remove white oil and scale; the amount of ionic liquid used is small and the economy is high; it can be used for repeated use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0021] Figure 1 This is a schematic diagram of the structure of a single module of a diaphragm white oil spray extraction device.

[0022] Figure 2 This is a schematic diagram of the structure of multiple modules of the diaphragm white oil spray extraction device.

[0023] In the figure: 1. upper rotating roller; 2. positive group fan-shaped sprayer; 3. lower rotating roller; 4. reverse group fan-shaped sprayer; 5. water tank. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0026] Reference Figure 1 - Figure 2 A membrane white oil spray extraction device comprises an extraction box, wherein at least one group of extraction components is arranged in the extraction box, wherein the extraction components comprise an upper rotating roller 1, a lower rotating roller 3, a positive group of fan-shaped sprayers 2 and a reverse group of fan-shaped sprayers 4, wherein the upper rotating roller 1 is in contact with a first surface of the spraying membrane, and the lower rotating roller 3 is in contact with a second surface of the spraying membrane;

[0027] The positive group of fan-shaped sprayers 2 is arranged near the upper rotating roller 1, and is used for spraying the second surface of the diaphragm; the negative group of fan-shaped sprayers 4 is arranged near the lower rotating roller 3, and is used for spraying the first surface of the diaphragm;

[0028] A water tank 5 is arranged below the lower rotating roller 3. Ionic liquid is arranged in the water tank 5. On the one hand, the diaphragm can be soaked, and on the other hand, the liquid after spraying can be collected.

[0029] When in use, the ionic liquid at a certain temperature is sprayed on the surface of the diaphragm through a high pressure sprayer, and the surface white oil is extracted through the active action of the spray. The ionic liquid can be used multiple times after filtering. The sprayer is set to increase the extraction speed, improve the effect, and reduce the mechanical damage to the diaphragm.

[0030] In other preferred embodiments, the positive group fan-shaped sprayer 2 includes a first spray frame, which is arc-shaped, and the center of the first spray frame coincides with the axis of the upper rotating roller 1. A plurality of first spray heads are arranged on the first spray frame, and the axial direction of the first spray head is arranged perpendicular to the first spray frame, so as to uniformly spray the first surface of the diaphragm.

[0031] Specifically, the first spray rack is provided in multiple rows and arranged in parallel, multiple first spray heads are sequentially connected in series to the first pipeline, and the first pipeline is provided with a first flow pump and a first regulating valve.

[0032] The positive group sprayer is equipped with a large flow pump and a regulating valve, which forms a spray with strong spray force, stable spray volume and full coverage, achieving the purpose of improving efficiency and stabilizing extraction, while also reducing energy consumption.

[0033] In other preferred embodiments, the positive group fan-shaped sprayer 2 includes a second spray frame, which is arc-shaped. The center of the second spray frame coincides with the axis of the lower rotating roller 3. A plurality of second spray heads are arranged on the second spray frame. The axial direction of the second spray head is perpendicular to the second spray frame, so as to evenly spray the second surface of the diaphragm.

[0034] Specifically, the second spray rack is arranged in multiple rows and in parallel, and the multiple second spray heads are sequentially connected in series to the second pipeline, and the second pipeline is provided with a second flow pump and a second regulating valve.

[0035] The reverse sprayer is equipped with a large flow pump and a regulating valve, which forms a spray with strong spray force, stable spray volume and full coverage, achieving the purpose of improving efficiency and stabilizing extraction, while also reducing energy consumption.

[0036] In other preferred embodiments, the top of the water tank 5 is an open structure, and the axis height of the lower roller 3 is lower than the opening height of the top of the water tank 5 to ensure that the diaphragm can fully enter the water tank.

[0037] In other preferred embodiments, a transition roller is further included. The transition roller is arranged on one side of the reverse fan-shaped sprayer 4. The height of the transition roller is higher than the height of the reverse fan-shaped sprayer 4. The transition roller is used to adjust the direction of the diaphragm to facilitate the movement of the diaphragm.

[0038] In other preferred embodiments, the upper rotating roller 1 is arranged at a position obliquely above the lower rotating roller 3 .

[0039] The working principle and use process of this utility model:

[0040] The diaphragm enters the equipment through the unwinding machine, covers the outer surface of the upper rotating roller (two offset rotating rollers form a group) and rotates, and then is sprayed by the high-pressure fan-shaped sprayer of the positive group. After the lower rotating roller rotates, the back of the diaphragm is sprayed by the high-pressure sprayer of the reverse group, thus being sprayed repeatedly for multiple times.

[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A membrane white oil spray extraction device, characterized in that: It comprises an extraction box, wherein at least one group of extraction components is arranged in the extraction box, and the extraction components include an upper rotating roller, a lower rotating roller, a positive group of fan-shaped sprayers and a reverse group of fan-shaped sprayers, wherein the upper rotating roller is in contact with the first surface of the spray diaphragm, and the lower rotating roller is in contact with the second surface of the spray diaphragm; The positive group of fan-shaped sprayers is arranged near the upper rotating roller, and is used for spraying the second surface of the diaphragm; the negative group of fan-shaped sprayers is arranged near the lower rotating roller, and is used for spraying the first surface of the diaphragm; A water tank is arranged below the lower rotating roller.

2. A membrane white oil spray extraction device according to claim 1, characterized in that: The positive group fan-shaped sprayer includes a first spray frame, which is arc-shaped, and the center of the first spray frame coincides with the axis of the upper rotating roller. The first spray frame is provided with a plurality of first spray heads, and the axis direction of the first spray head is perpendicular to the first spray frame.

3. A membrane white oil spray extraction device according to claim 2, characterized in that: The first spray rack is provided with multiple rows and arranged in parallel, and multiple first spray heads are sequentially connected in series to the first pipeline. The first pipeline is provided with a first flow pump and a first regulating valve.

4. The membrane white oil spray extraction device according to claim 1, characterized in that: The positive group of fan-shaped sprayers includes a second spray frame, which is arc-shaped. The center of the second spray frame coincides with the axis of the lower rotating roller. The second spray frame is provided with a plurality of second spray heads, and the axis direction of the second spray heads is perpendicular to the second spray frame.

5. A membrane white oil spray extraction device according to claim 4, characterized in that: The second spray rack is provided with multiple rows and arranged in parallel, and multiple second spray heads are sequentially connected in series to the second pipeline, and the second pipeline is provided with a second flow pump and a second regulating valve.

6. The membrane white oil spray extraction device according to claim 1, characterized in that: The top of the water tank is an open structure, and the height of the axis of the lower rotating roller is lower than the opening height of the top of the water tank.

7. The membrane white oil spray extraction device according to claim 1, characterized in that: It also includes a transition roller, which is arranged on one side of the reverse fan-shaped sprayer, and the height of the transition roller is higher than the height of the reverse fan-shaped sprayer.

8. The membrane white oil spray extraction device according to claim 1, characterized in that: The upper rotating roller is arranged at a position obliquely above the lower rotating roller.