Sludge discharge mechanism of sedimentation tank
By introducing a transmission groove, a twisted dragon and a belt transmission system driven by motors into the sedimentation tank, combined with the design of reciprocating screws and scrapers, the problem that the sedimentation tank mud discharge mechanism cannot be quickly discharged, and the timely and effective treatment of sludge is achieved and improve water quality, reducing labor and machinery maintenance costs.
Patent Information
- Application Number
- CN202420773210.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The existing sedimentation tank sludge discharge mechanism cannot achieve rapid sludge discharge when used, resulting in accumulation of sludge at the bottom of the pond, affecting the treatment capacity and water quality, and the sludge is retained for a long time to produce more pollutants.
A mud discharge mechanism is designed including transmission grooves, twisted dragons, pulleys and motor-driven ones. The belt drive is used to achieve effective agitation and propulsion of the sludge, and the centralized collection and uniform agitation of the sludge is achieved by using reciprocating screws and scrapers, combined with Mud storage trucks and universal wheels facilitate sludge transportation and treatment.
The timely and effective discharge of sludge is achieved, manual intervention and machinery use costs are reduced, sludge discharge efficiency and water quality treatment effect are improved, and the pollution of sludge accumulation on water bodies is reduced.
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Figure CN222218722U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mud discharge, in particular to a mud discharge mechanism of a sedimentation tank. Background Art
[0002] The function of sedimentation tank sludge removal is to remove solid particles in the pool water, prevent them from accumulating at the bottom, reduce water siltation and pollution, and thus keep the water clean. Sedimentation tank sludge removal also helps maintain the fluidity and patency of the water body, ensure the effectiveness of subsequent treatment processes, improve sewage treatment efficiency, and reduce adverse impacts on the environment;
[0003] After searching, a Chinese patent discloses a mud discharge mechanism for a sewage treatment sedimentation tank (authorization announcement number CN220676868U). The above patent technology can install the fixing plate and the slide rail on the inner wall of the sewage treatment sedimentation tank through the bolt connection port 1 and the bolt connection port 2, and then the staff starts the motor 2 by adjusting the control switch group, and the motor 2 drives the screw rod to rotate. Because the scraper plate slides on the bottom wall of the sewage treatment sedimentation tank, the slider moves forward and backward along the screw rod under the limiting effect of the bottom wall of the sewage treatment sedimentation tank on the scraper plate, thereby automatically scraping mud, which can save manpower and reduce the discomfort caused by the staff manually cleaning the sludge in the sewage treatment sedimentation tank, and the cleaning is more thorough;
[0004] However, in the actual application of this patented technology, the sludge discharge mechanism of the above-mentioned sedimentation tank cannot be linked and discharged quickly when in use. On the one hand, the sludge at the bottom of the tank cannot be discharged in time and will continue to accumulate, reducing the useful volume of the tank body, thereby affecting its processing capacity and efficiency. On the other hand, the sludge will remain in the sedimentation tank for a long time and will continue to contact and mix with the water body, producing more pollutants, including soluble organic matter, ammonia nitrogen, etc., which will further deteriorate the water quality. Utility Model Content
[0005] In view of the above problems existing in the prior art, the main purpose of the utility model is to provide a mud discharge mechanism for a sedimentation tank.
[0006] The technical solution of the utility model is as follows: a mud discharge mechanism of a sedimentation tank, comprising a sedimentation tank body and a mud storage cart, the mud storage cart is arranged below the sedimentation tank body, transmission grooves are provided on both sides of the bottom of the inner wall of the sedimentation tank body, the interior of the transmission grooves are rotatably connected with an auger, one end of the central axis of the auger extends to the outside of the sedimentation tank body and is fixedly connected with a pulley, the two pulleys are connected by a transmission belt, an L-shaped plate is fixedly connected to the outside of the sedimentation tank body, a first motor is fixedly connected to the outside of the L-shaped plate, the output shaft of the first motor passes through the L-shaped plate and is fixedly connected to the outside of one of the pulleys, and a lower mud groove is provided at the bottom of the inner wall of the transmission groove.
[0007] Through the above technical scheme, augers connected to the transmission groove are arranged on both sides of the bottom of the inner wall of the sedimentation tank body. The synchronous rotation of the two augers is realized by the pulley and the transmission belt. It is driven by the first motor to achieve effective stirring and propulsion of the sludge, ensuring that the sludge moves to the lower mud groove along the predetermined path, thereby improving the sludge discharge efficiency.
[0008] As a preferred embodiment, the sedimentation tank body is internally rotatably connected to a reciprocating screw, the external thread of the reciprocating screw is connected to a scraper, both sides of the scraper are in contact with the inner wall of the sedimentation tank body, the bottom of both sides of the scraper are fixedly connected to scrapers, the scrapers are fixedly connected to the bottom of the inner wall of the sedimentation tank body, the outside of the sedimentation tank body is fixedly connected to a second motor, the output shaft of the second motor extends to the interior of the sedimentation tank body and is fixedly connected to one end of the reciprocating screw.
[0009] Through the above technical solution, the scraper and the scraper are driven to reciprocate by the second motor to achieve the concentration of sludge at the bottom of the sedimentation tank, ensure the uniform stirring of the sediment in the sedimentation tank and the effective collection of the sludge, and improve the cleaning effect and the utilization efficiency of the tank body.
[0010] As a preferred embodiment, two limit rods are fixedly connected inside the sedimentation tank body, and the scrapers are slidably connected to the limit rods.
[0011] Through the above technical solution, the limiting rod can limit the sliding track of the scraper when the scraper moves laterally to prevent it from falling off.
[0012] As a preferred embodiment, baffles are rotatably connected to both sides of the sedimentation tank body, and screws are rotatably connected to one side inside the baffles, and the screws are threadedly connected to the bottom of the sedimentation tank body.
[0013] Through the above technical solution, baffles are rotatably connected to both sides of the sedimentation tank, and the screws inside the baffles are threadedly connected to the bottom of the sedimentation tank body. The position of the baffles can be adjusted, providing a flexible adjustment method to optimize the treatment effect.
[0014] As a preferred embodiment, a handle is fixedly connected to the outer side of the mud storage vehicle, and four universal wheels are fixedly connected to the bottom of the mud storage vehicle.
[0015] Through the above technical solution, the mud discharged from the sedimentation tank body is collected through the lower mud trough, which facilitates the transportation and treatment of the sludge, facilitates the immediate collection and treatment of the sludge, simplifies the sludge treatment process, and reduces the need for manual intervention.
[0016] As a preferred embodiment, a controller is fixedly connected to the outside of the sedimentation tank body, and the output end of the controller is fixedly connected to the first connecting wire and the second connecting wire respectively, and the ends of the first connecting wire and the second connecting wire away from the controller are fixedly connected to the input ends of the first motor and the second motor respectively, and a control panel is fixedly connected to the outside of the sedimentation tank body and on one side of the controller, and the input end of the controller is fixedly connected to the third connecting wire, and the end of the third connecting wire away from the controller is fixedly connected to the output end of the control panel.
[0017] Through the above technical solution, the controller and the control panel are connected to the motor through connecting wires respectively, so as to realize centralized control of the mud discharge mechanism, enhance the convenience and safety of operation, and improve the overall working efficiency of the system through precise control of the operating status.
[0018] As a preferred embodiment, support plates are fixedly connected to both sides of the sedimentation tank body, and two support legs are fixedly connected to the bottom of the support plate.
[0019] Through the above technical solution, the stability and durability of the equipment during operation are ensured by the support legs, avoiding damage caused by vibration or heavy load.
[0020] Compared with the prior art, the advantages and positive effects of the utility model are:
[0021] In the utility model, when the above-mentioned device is in use, it is driven by the first motor so that the two dragons can be driven at the same time to discharge the mud and dirt inside the sedimentation tank body through the transmission of the pulley. On the one hand, the sludge deposited on the bottom of the tank can be removed in time and effectively, and the normal operation of the sedimentation tank can be maintained to avoid reducing the treated water volume and treatment effect due to excessive sludge accumulation. On the other hand, the need for manual intervention and large-scale tank cleaning can be reduced through the linkage and rapid sludge discharge, which not only reduces the frequency and labor cost of tank cleaning, but also reduces the related machinery use and maintenance costs, greatly improving the operation quality and use efficiency compared with traditional devices. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a first-perspective stereogram of the present invention;
[0023] Figure 2 It is a second perspective stereogram of the utility model;
[0024] Figure 3 This is a schematic cross-sectional view of the sedimentation tank body of the utility model from the first viewing angle;
[0025] Figure 4 It is a cross-sectional schematic diagram of the sedimentation tank body of the utility model from a second viewing angle;
[0026] Figure 5 It is a partial structural schematic diagram of the utility model;
[0027] Figure 6 It is a schematic diagram of electrical connection of the utility model.
[0028] Legend: 1. Sedimentation tank body; 2. Transmission trough; 3. Auger; 4. Pulley; 5. Transmission belt; 6. L-shaped plate; 7. First motor; 8. Lower mud trough; 9. Mud storage car; 10. Reciprocating screw; 11. Scraper; 12. Scraper; 13. Second motor; 14. Limit rod; 15. Baffle; 16. Screw; 17. Handle; 18. Universal wheel; 19. Controller; 20. Support leg; 21. First connecting line; 22. Second connecting line; 23. Control panel; 24. Third connecting line; 25. Support plate. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments.
[0030] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0031] Example
[0032] like Figure 1-Figure 6 As shown, the utility model provides a technical solution: a mud discharge mechanism of a sedimentation tank, comprising a sedimentation tank body 1 and a mud storage vehicle 9, the mud storage vehicle 9 is arranged below the sedimentation tank body 1, transmission grooves 2 are provided on both sides of the bottom of the inner wall of the sedimentation tank body 1, and the interior of the transmission grooves 2 is rotatably connected with an auger 3, one end of the central axis of the auger 3 extends to the outside of the sedimentation tank body 1 and is fixedly connected with a pulley 4, and the two pulleys 4 are connected by a transmission belt 5 for transmission, an L-shaped plate 6 is fixedly connected to the outside of the sedimentation tank body 1, a first motor 7 is fixedly connected to the outside of the L-shaped plate 6, an output shaft of the first motor 7 passes through the L-shaped plate 6 and is fixedly connected to the outside of one of the pulleys 4, a lower mud groove 8 is provided at the bottom of the inner wall of the transmission groove 2, and the above-mentioned device is provided with an auger 3 rotatably connected to the transmission groove 2 on both sides of the bottom of the inner wall of the sedimentation tank body 1, the synchronous rotation of the two augers 3 is realized by the pulley 4 and the transmission belt 5, and is driven by the first motor 7, so as to realize the effective stirring and advancement of the sludge, ensure that the sludge moves to the lower mud groove 8 along a predetermined path, and improve the mud discharge efficiency.
[0033] Among them, the sedimentation tank body 1 is internally rotatably connected to a reciprocating screw rod 10, and the external threaded connection of the reciprocating screw rod 10 is connected to a scraper 11, both sides of the scraper 11 are in contact with the inner wall of the sedimentation tank body 1, and the bottoms of both sides of the scraper 11 are fixedly connected to scrapers 12, and the scrapers 12 are fixedly connected to the bottom of the inner wall of the sedimentation tank body 1, and the outer side of the sedimentation tank body 1 is fixedly connected to a second motor 13, and the output shaft of the second motor 13 extends to the interior of the sedimentation tank body 1 and is fixedly connected to one end of the reciprocating screw rod 10. The above device is driven by the second motor 13, which drives the scraper 11 and the scraper 12 to reciprocate, thereby realizing the concentration of sludge at the bottom of the sedimentation tank, ensuring the uniform stirring of the sediment in the sedimentation tank and the effective collection of the sludge, and improving the cleaning effect and the utilization efficiency of the tank body.
[0034] Among them, two limit rods 14 are fixedly connected inside the sedimentation tank body 1, and the scrapers 11 are slidably connected to the limit rods 14. The above device uses the limit rods 14 to limit the sliding trajectory of the scraper 11 while the scraper 11 moves horizontally to prevent it from detaching.
[0035] Among them, baffles 15 are rotatably connected on both sides of the sedimentation tank body 1, and screws 16 are rotatably connected on one side inside the baffle 15. The screws 16 are threadedly connected to the bottom of the sedimentation tank body 1. The baffles 15 are rotatably connected on both sides of the sedimentation tank of the above-mentioned device, and the screws 16 inside the baffle 15 are threadedly connected to the bottom of the sedimentation tank body 1. The position of the baffle 15 can be adjusted, providing a flexible adjustment method to optimize the treatment effect.
[0036] Among them, a handle 17 is fixedly connected to the outside of the mud storage cart 9, and four universal wheels 18 are fixedly connected to the bottom of the mud storage cart 9. The above device collects the mud discharged from the sedimentation tank body 1 through the lower mud trough 8, which is convenient for the transportation and treatment of the sludge, and the immediate collection and treatment of the sludge, which simplifies the sludge treatment process and reduces the need for manual intervention.
[0037] Among them, a controller 19 is fixedly connected to the outside of the sedimentation tank body 1, and the output end of the controller 19 is fixedly connected to the first connecting line 21 and the second connecting line 22 respectively. The ends of the first connecting line 21 and the second connecting line 22 away from the controller 19 are fixedly connected to the input ends of the first motor 7 and the second motor 13 respectively. A control panel 23 is fixedly connected to the outside of the sedimentation tank body 1 and located on one side of the controller 19, and the input end of the controller 19 is fixedly connected to the third connecting line 24, and the end of the third connecting line 24 away from the controller 19 is fixedly connected to the output end of the control panel 23. The above-mentioned device is connected to the motor through the controller 19 and the control panel 23 respectively through connecting lines, so as to realize centralized control of the mud discharge mechanism, enhance the convenience and safety of operation, and improve the overall work efficiency of the system through precise control of the operating status.
[0038] Among them, support plates 25 are fixedly connected to both sides of the sedimentation tank body 1, and two support legs 20 are fixedly connected to the bottom of the support plate 25. The above device ensures the stability and durability of the equipment during operation through the support legs 20 to avoid damage caused by vibration or heavy load.
[0039] Working principle:
[0040] like Figure 1-Figure 6 As shown, when the mud discharge mechanism of the above-mentioned sedimentation tank is in use, the controller 19 manages the start, stop and running speed of the first motor 7 and the second motor 13 through the operation of the control panel 23. The controller 19 sends a control signal through the first connecting line 21 and the second connecting line 22 connected to the motor to ensure the correct operation of the entire mud discharge system. The second motor 13 starts and rotates the reciprocating screw 10 fixedly connected thereto through the output shaft. The scraper 11 is threadedly connected to the reciprocating screw 10, and scrapers 12 are fixed to the bottom of both sides of the scraper 11. As the reciprocating screw 10 rotates, the scraper 11 reciprocates under the sliding of the limit rod 14, and the sludge is scraped from the bottom of the inner wall of the sedimentation tank body 1 to the inside of the transmission groove 2 through the scraper 12. An auger 3 is installed in each transmission groove 2. When the first motor 7 is started, its output shaft is connected to one of the pulleys 4 by rotation. Subsequently, the two pulleys 4 are connected by a transmission belt 5, so that the two augers 3 rotate synchronously. The auger 3 pushes the sludge into the lower mud groove 8 at the bottom of the pool by rotation. After the sludge scraped into the lower mud groove 8 accumulates, the mud storage vehicle 9 can move into position from under the sedimentation tank body 1 to receive the sludge discharged from the lower mud groove 8. Through the linkage and rapid mud discharge, the need for manual intervention and large-scale pool cleaning can be reduced, which not only reduces the frequency and labor cost of pool cleaning, but also reduces the related machinery use and maintenance costs, greatly improving the operation quality and utilization efficiency compared with traditional devices.
[0041] Finally, it should be noted that the above-described embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A mud discharge mechanism for a sedimentation tank, comprising a sedimentation tank body (1) and a mud storage vehicle (9), characterized in that: The mud storage vehicle (9) is arranged below the sedimentation tank body (1). Transmission grooves (2) are provided on both sides of the bottom of the inner wall of the sedimentation tank body (1). A screw dragon (3) is rotatably connected inside the transmission groove (2). One end of the central axis of the screw dragon (3) extends to the outside of the sedimentation tank body (1) and is fixedly connected to a pulley (4). The two pulleys (4) are connected by a transmission belt (5). An L-shaped plate (6) is fixedly connected to the outside of the sedimentation tank body (1). A first motor (7) is fixedly connected to the outside of the L-shaped plate (6). The output shaft of the first motor (7) passes through the L-shaped plate (6) and is fixedly connected to the outside of one of the pulleys (4). A lower mud groove (8) is provided at the bottom of the inner wall of the transmission groove (2).
2. The mud discharge mechanism of a sedimentation tank according to claim 1, characterized in that: The sedimentation tank body (1) is internally rotatably connected to a reciprocating screw (10), and the reciprocating screw (10) is externally threadedly connected to a scraper (11), both sides of the scraper (11) are in contact with the inner wall of the sedimentation tank body (1), and the bottoms of both sides of the scraper (11) are fixedly connected to scrapers (12), and the scrapers (12) are fixedly connected to the bottom of the inner wall of the sedimentation tank body (1), and the outer side of the sedimentation tank body (1) is fixedly connected to a second motor (13), and the output shaft of the second motor (13) extends to the interior of the sedimentation tank body (1) and is fixedly connected to one end of the reciprocating screw (10).
3. The mud discharge mechanism of a sedimentation tank according to claim 2, characterized in that: Two limiting rods (14) are fixedly connected inside the sedimentation tank body (1), and the scrapers (11) are slidably connected to the limiting rods (14).
4. The mud discharge mechanism of a sedimentation tank according to claim 1, characterized in that: Baffles (15) are rotatably connected to both sides of the sedimentation tank body (1), and screws (16) are rotatably connected to one side inside the baffle (15), and the screws (16) are threadedly connected to the bottom of the sedimentation tank body (1).
5. The mud discharge mechanism of a sedimentation tank according to claim 1, characterized in that: A handle (17) is fixedly connected to the outer side of the mud storage vehicle (9), and four universal wheels (18) are fixedly connected to the bottom of the mud storage vehicle (9).
6. The mud discharge mechanism of a sedimentation tank according to claim 2, characterized in that: A controller (19) is fixedly connected to the outside of the sedimentation tank body (1), and the output end of the controller (19) is fixedly connected to a first connecting line (21) and a second connecting line (22), respectively; the ends of the first connecting line (21) and the second connecting line (22) away from the controller (19) are fixedly connected to the input ends of the first motor (7) and the second motor (13), respectively; a control panel (23) is fixedly connected to the outside of the sedimentation tank body (1) and located on one side of the controller (19), and the input end of the controller (19) is fixedly connected to a third connecting line (24), and the end of the third connecting line (24) away from the controller (19) is fixedly connected to the output end of the control panel (23).
7. The mud discharge mechanism of a sedimentation tank according to claim 1, characterized in that: Support plates (25) are fixedly connected to both sides of the sedimentation tank body (1), and two support legs (20) are fixedly connected to the bottom of the support plate (25).
Citation Information
Patent Citations
Sludge discharge mechanism of sewage treatment sedimentation tank
CN220676868U
