Automatic ash removal device with pulse injection function
By designing the combination of reciprocating screw, ash push rack and ash scraper of the automatic dust removal device, the problem of air flow in the filter bag cleaning in the prior art is solved, and the dust filter cloth is achieved without reducing the filtration efficiency. Dust cleaning ensures continuous operation and efficient filtration of the equipment.
Patent Information
- Application Number
- CN202420987826.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing pulse spray dust removal technology requires stopping the airflow when cleaning the filter bag, resulting in a reduced filtration efficiency.
An automatic dust cleaning device with pulse blowing function is designed. Through the combination of reciprocating screw, ash push rack, ash push spring and ash scraping plate, dust cleaning on the bottom surface of the dust filter cloth without stopping the air flow, and use The motor-driven missing gear and full gear system drives the screw rod and the ash push rack to move forward and backward, combining the baffle and spring telescopic rod to prevent airflow leakage.
It realizes cleaning of the filtering cloth without affecting the airflow filtration, improves filtration efficiency, prevents airflow leakage, and ensures continuous operation of the equipment.
Smart Images

Figure CN222218967U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pulse jet dust removal, in particular to an automatic dust cleaning device with a pulse jet function. Background Art
[0002] Pulse jet dust removal uses pulsed airflow to drive dust to flow in the device. The airflow drives the dust through the filter cloth, which blocks the dust and completes the filtering of the dust in the airflow.
[0003] As time goes by, more and more dust accumulates on the filter bag, increasing the resistance of the filter bag, causing the processed air volume to gradually decrease. In the prior art, the entire filter bag is generally inflated with water, but this requires stopping the airflow, affecting the filtration time. Therefore, an automatic cleaning device with a pulse spraying function is proposed, which can clean the filter cloth separately and complete the cleaning of the filter cloth without stopping the airflow. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies of the prior art, the utility model provides an automatic dust cleaning device with a pulse spraying function, which solves the problem of stopping the airflow to reduce the filtering efficiency when dust is cleaned on the bottom surface of the filter belt.
[0006] (II) Technical solution
[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: an automatic dust cleaning device with pulse jetting function, including a barrel box, a plurality of rectangular frames are fixedly inserted inside the barrel box, a dust filter cloth is fixedly inserted inside each rectangular frame, storage bins are opened on the inner walls on the left and right sides of the barrel box, the storage bins are located below the rectangular frames, an ash storage box is arranged inside the barrel box and between the two storage bins, the upper surface of the ash storage box is in sliding contact with the bottom surface of the rectangular frame, and the front and back sides of the ash storage box are fixedly connected with plug blocks, The two plug blocks are respectively slidably inserted in the front and rear inner walls of the barrel box, a reciprocating screw is arranged inside the ash storage box, the front and rear ends of the reciprocating screw rotate and penetrate the front and rear inner walls of the ash storage box, the reciprocating screw is located in the ash storage box and is slidably inserted with an ash pushing rack, the upper end of the ash pushing rack is slidably inserted with an ash scraping plate, the bottom surface of the ash scraping plate is fixedly connected with a push spring, the other end of the push spring is fixedly connected to the ash pushing rack, the front and back sides of the ash storage box are provided with ash outlet grooves connected with the interior thereof, and the front and rear inner walls of each storage bin are provided with ash discharge grooves connected with the outside.
[0008] Preferably, the front of the ash storage box is fixedly connected to an electric motor, the output end of the motor is fixedly sleeved with a missing-tooth gear A, the end of the reciprocating screw rod located in front of the ash storage box is fixedly sleeved with a full gear, the full gear is meshed with the missing-tooth gear A, a tooth plate is provided inside the barrel box and in front of the reciprocating screw rod, the two ends of the tooth plate are respectively fixedly connected to the inner walls of the two storage bins on one side away from each other, a missing-tooth gear B is provided below the tooth plate, the missing-tooth gear B is fixedly sleeved on the output end of the motor, and the missing-tooth gear A is located behind the missing-tooth gear B.
[0009] Preferably, baffles are slidably inserted inside the two storage bins, and the sides of the two baffles facing away from each other are fixedly connected with spring telescopic rods, and the other ends of the spring telescopic rods are fixedly passed through the inner walls of the corresponding storage bins.
[0010] Preferably, the widths of the inner and outer walls of the rectangular frame are respectively equal to the widths of the inner and outer walls of the ash storage box.
[0011] Preferably, both left and right ends of the upper surface of the scraper plate are beveled, and both left and right edges of the lower end of the rectangular frame are rounded.
[0012] Preferably, the parameters of the missing tooth gear A are the same, and the tooth ranges of the missing tooth gear A and the missing tooth gear B are both less than half a circle.
[0013] Preferably, the left and right sides of the barrel box are fixedly connected with ash collecting boxes, and the two ash collecting boxes are respectively located below the two storage bins. The front and back sides of each ash collecting box are fixedly plugged with an arc-shaped connecting pipe, and the other end of the arc-shaped connecting pipe is fixedly connected to the barrel box. The four arc-shaped connecting pipes are respectively connected to the interior of the four ash discharge troughs.
[0014] Preferably, the inner bottom wall of the ash outlet chute is flush with the inner bottom wall of the ash discharge chute, the lower end of the ash pushing frame is in an isosceles trapezoidal shape, and the trapezoidal upper end of the ash pushing frame is in a through-groove structure.
[0015] (III) Beneficial effects
[0016] The utility model provides an automatic dust cleaning device with pulse spraying function. It has the following beneficial effects:
[0017] 1. The automatic dust cleaning device with pulse jet function is provided with a reciprocating screw, an ash pushing frame, a push spring and an ash scraper. When the ash storage box moves to the bottom of the rectangular frame, the push spring pushes the ash scraper to contact the bottom surface of the dust filter cloth. When the reciprocating screw rotates, it engages with the ash pushing frame, drives the ash pushing frame to move back and forth, drives the ash scraper to move back and forth to clean the dust attached to the bottom surface of the dust filter cloth above the ash storage box, and does not affect the dust filter cloth in the rectangular frame at other positions to continue filtering the dust carried by the airflow.
[0018] 2. The automatic dust cleaning device with pulse jet function is provided with a baffle and a spring telescopic rod. After the ash storage box is moved out of the storage bin, the spring telescopic rod pushes the baffle to move so that the sides of the two baffles close to each other are flush with the left and right inner walls of the barrel box respectively, to prevent airflow from leaking from the ash discharge chute. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the internal structure of the barrel box of the utility model;
[0021] Figure 3 It is a schematic diagram of the partial structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the internal structure of the ash storage box of the utility model;
[0023] Figure 5 This is a schematic diagram of the connection between the full gear and the reciprocating screw rod of the utility model;
[0024] Figure 6 This is a schematic diagram of the connection between the push spring and the scraper plate of the utility model.
[0025] Among them, 1. cylinder box; 2. dust filter cloth; 3. ash storage box; 4. plug block; 5. rectangular frame; 6. reciprocating screw; 7. ash pusher; 8. ash scraper; 9. push spring; 10. ash outlet trough; 11. ash discharge trough; 12. storage bin; 13. motor; 14. missing tooth gear A; 15. full gear; 16. gear plate; 17. missing tooth gear B; 18. baffle; 19. spring telescopic rod; 20. ash collection box; 21. arc connecting pipe. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] The present invention provides an automatic dust cleaning device with a pulse spraying function. Figure 1-6As shown, it includes a barrel box 1, and the airflow flows from bottom to top in the barrel box 1. A plurality of rectangular frames 5 are fixedly inserted inside the barrel box 1, and a dust filter cloth 2 is fixedly inserted inside each rectangular frame 5. Storage bins 12 are provided on the inner walls on the left and right sides of the barrel box 1. The storage bins 12 are located below the rectangular frames 5. An ash storage box 3 is provided inside the barrel box 1 and between the two storage bins 12. The inner and outer wall widths of the rectangular frames 5 are respectively equal to the inner and outer wall widths of the ash storage box 3. Baffles 18 are slidably inserted inside the two storage bins 12. The sides of the two baffles 18 that are away from each other are fixedly connected with spring telescopic rods 19. The spring telescopic rods 19 are connected to the barrel box 11. The other end of the retractable rod 19 is fixedly passed through the inner wall of the corresponding storage bin 12. After the ash box 3 moves out of the storage bin 12, the spring telescopic rod 19 pushes the baffle 18 to be flush with the left and right inner walls of the barrel box 1. The upper surface of the ash box 3 slides in contact with the bottom surface of the rectangular frame 5. The inner wall width of the storage bin 12 is equal to the outer width of the ash box 3. The inner and outer wall widths of the rectangular frame 5 are respectively equal to the inner and outer wall widths of the ash box 3. The front and back sides of the ash box 3 are fixedly connected with plug blocks 4. The two plug blocks 4 are respectively slidably inserted into the front and rear inner walls of the barrel box 1. The plug blocks 4 slide in the barrel box 1 to limit the horizontal movement of the ash box 3 left and right.
[0028] A reciprocating screw rod 6 is provided inside the ash storage box 3, and the front and rear ends of the reciprocating screw rod 6 rotate and penetrate the front and rear inner walls of the ash storage box 3. The reciprocating screw rod 6 is located inside the ash storage box 3 and is slidably connected with an ash pushing frame 7. The ash pushing frame 7 can move forward and backward by engaging with the rotating reciprocating screw rod 6. The upper end of the ash pushing frame 7 is slidably connected with an ash scraper plate 8, and the bottom surface of the ash scraper plate 8 is fixedly connected with a push spring 9, and the other end of the push spring 9 is fixedly connected to the ash pushing frame 7. The left and right ends of the upper surface of the scraper plate 8 are both beveled, and the left and right edges of the lower end of the rectangular frame 5 are both rounded. When the ash storage box 3 moves left and right, the beveled end of the scraper plate 8 gradually compresses the push spring 9 by contacting with the arc edge of the rectangular frame 5, so that the scraper plate 8 is retracted into the ash pushing frame 7.
[0029] The front and back sides of the ash storage box 3 are both provided with ash discharge grooves 10 connected to the interior thereof. When the ash storage box 3 is separated from the storage bin 12, the front and rear inner walls of the barrel box 1 can block the ash discharge grooves. The front and rear inner walls of each storage bin 12 are both provided with ash discharge grooves 11 connected to the outside. The inner bottom wall of the ash discharge groove 10 is flush with the inner bottom wall of the ash discharge groove 11. The lower end of the ash pushing frame 7 is an isosceles trapezoidal shape, and the trapezoidal upper end of the ash pushing frame 7 is a transparent groove-like structure. When the ash storage box 3 is located outside the storage bin 12 and the ash pushing frame 7 moves back and forth, the dust inside the ash storage box 3 is gradually accumulated under the push of the ash pushing frame 7, and then the dust can be discharged from the ash pushing frame The through-groove structure of 7 is moved to the other side. When the ash outlet trough 10 is connected with the ash discharge trough 11, the ash pushing frame 7 can push the dust in the ash storage box 3 from the ash outlet trough 10 into the ash discharge trough 11 by moving forward and backward. The left and right sides of the barrel box 1 are fixedly connected with ash collecting boxes 20. The two ash collecting boxes 20 are respectively located under the two storage bins 12. The front and back sides of each ash collecting box 20 are fixedly plugged with an arc-shaped connecting pipe 21. The other end of the arc-shaped connecting pipe 21 is fixedly connected to the barrel box 1. The four arc-shaped connecting pipes 21 are respectively connected to the inside of the four ash discharge troughs 11. The bottom of the ash collecting box 20 can be opened to clean the dust inside.
[0030] The front of the ash storage box 3 is fixedly connected with a motor 13, and the output end of the motor 13 is fixedly sleeved with a missing tooth gear A14, and the end of the reciprocating screw rod 6 located in front of the ash storage box 3 is fixedly sleeved with a full gear 15, and the full gear 15 is meshed with the missing tooth gear A14. A tooth plate 16 is provided inside the barrel box 1 and in front of the reciprocating screw rod 6. The two ends of the tooth plate 16 are respectively fixedly connected to the inner walls of the two storage bins 12 on one side away from each other. A missing tooth gear B17 is provided below the tooth plate 16, and the missing tooth gear B17 is fixedly sleeved on the output end of the motor 13. The missing tooth gear A14 is located behind the missing tooth gear B17. The parameters of the missing tooth gear A14 are the same. The tooth range of the missing tooth gear B17 is less than half a circle. The missing tooth gear A14 and the missing tooth gear B17 are alternately meshed with the full gear 15 and the tooth plate 16. When the missing tooth gear B17 meshes with the tooth plate 16 once, it drives the ash storage box 3 to move from under one rectangular frame 5 to under another rectangular frame 5. After the missing tooth gear B17 is disengaged from the tooth plate 16, the missing tooth gear A14 meshes with the full gear 15 once, and the full gear 15 drives the reciprocating screw rod 6 to rotate once. The ash pushing frame 7 moves back and forth once by meshing with the rotating reciprocating screw rod 6. When the scraper plate 8 cleans the dust filter cloth 2 above, the dust filter cloth 2 in the rectangular frames 5 at other positions continues to filter the dust carried by the airflow.
[0031] Working principle: the pulse airflow drives the dust to flow from bottom to top in the barrel box 1, the dust filter cloth 2 filters the passing airflow, and the motor 13 is started to drive the missing tooth gear A14 and the missing tooth gear B17 to rotate, so that the missing tooth gear A14 and the missing tooth gear B17 are alternately meshed with the full gear 15 and the tooth plate 16. When the missing tooth gear B17 is meshed with the tooth plate 16 once, the ash storage box 3 is driven to move from under one rectangular frame 5 to under another rectangular frame 5. After the missing tooth gear B17 is disengaged from the tooth plate 16, the missing tooth gear A14 is meshed with the full gear 15 once. The ash pushing frame 7 moves back and forth once, and the push spring 9 pushes the scraper plate 8 to contact the bottom surface of the dust filter cloth. When the ash pushing frame 7 moves, it drives the scraper plate 8 to scrape and clean the dust filter cloth, so that the dust falls into the ash storage box 3. When the ash storage box 3 enters the storage bin 12, the ash outlet trough 10 is connected with the ash discharge trough 11. When the ash pushing frame 7 moves back and forth, the dust can be pushed from the ash outlet trough 10 and the ash discharge trough 11 into the arc-shaped connecting pipe 21, and then the dust falls into the ash collecting box 20.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic dust cleaning device with pulse jet function, comprising a barrel box (1), characterized in that: A plurality of rectangular frames (5) are fixedly inserted inside the barrel box (1), and a dust filter cloth (2) is fixedly inserted inside each rectangular frame (5). Storage bins (12) are provided on the inner walls on the left and right sides of the barrel box (1), and the storage bins (12) are located below the rectangular frames (5). An ash storage box (3) is provided inside the barrel box (1) and between the two storage bins (12). The upper surface of the ash storage box (3) is in sliding contact with the bottom surface of the rectangular frame (5). Insert blocks (4) are fixedly connected to the front and back sides of the ash storage box (3), and the two insert blocks (4) are respectively slidably inserted into the inner walls on the front and rear sides of the barrel box (1). A reciprocating screw rod (6) is arranged inside the ash storage box (3), and the front and rear ends of the reciprocating screw rod (6) rotate to penetrate the front and rear inner walls of the ash storage box (3). The reciprocating screw rod (6) is located inside the ash storage box (3) and is slidably connected with an ash pushing frame (7). The upper end of the ash pushing frame (7) is slidably connected with an ash scraping plate (8). The bottom surface of the ash scraping plate (8) is fixedly connected with a push spring (9), and the other end of the push spring (9) is fixedly connected with the ash pushing frame (7). The front and back sides of the ash storage box (3) are both provided with ash discharge grooves (10) connected with the interior thereof, and the front and rear inner walls of each storage bin (12) are both provided with ash discharge grooves (11) connected with the outside.
2. The automatic dust cleaning device with pulse jet function according to claim 1 is characterized in that: The front of the ash storage box (3) is fixedly connected to a motor (13), the output end of the motor (13) is fixedly sleeved with a toothless gear A (14), one end of the reciprocating screw rod (6) located in front of the ash storage box (3) is fixedly sleeved with a full gear (15), the full gear (15) meshes with the toothless gear A (14), a tooth plate (16) is arranged inside the cylinder box (1) and in front of the reciprocating screw rod (6), the two ends of the tooth plate (16) are respectively fixedly connected to the inner walls of the two storage bins (12) on one side away from each other, a toothless gear B (17) is arranged below the tooth plate (16), the toothless gear B (17) is fixedly sleeved on the output end of the motor (13), and the toothless gear A (14) is located behind the toothless gear B (17).
3. The automatic dust cleaning device with pulse jet function according to claim 1 is characterized in that: Baffles (18) are slidably inserted inside the two storage bins (12), and the two baffles (18) are fixedly connected to the sides away from each other with spring telescopic rods (19), and the other ends of the spring telescopic rods (19) are fixedly passed through the inner wall of the corresponding storage bin (12).
4. The automatic dust cleaning device with pulse jet function according to claim 1 is characterized in that: The widths of the inner and outer walls of the rectangular frame (5) are respectively equal to the widths of the inner and outer walls of the ash storage box (3).
5. The automatic dust cleaning device with pulse jet function according to claim 1 is characterized in that: The upper surface of the scraper plate (8) has beveled corners at both left and right ends, and the lower end of the rectangular frame (5) has rounded corners at both left and right edges.
6. The automatic dust cleaning device with pulse jet function according to claim 2 is characterized in that: The parameters of the missing tooth gear A (14) are the same, and the tooth range of the missing tooth gear A (14) and the missing tooth gear B (17) are both less than half a circle.
7. The automatic dust cleaning device with pulse jet function according to claim 1 is characterized in that: The left and right sides of the barrel box (1) are fixedly connected with dust collecting boxes (20), and the two dust collecting boxes (20) are respectively located below the two storage bins (12). The front and back sides of each dust collecting box (20) are fixedly plugged with an arc-shaped connecting pipe (21), and the other end of the arc-shaped connecting pipe (21) is fixedly connected to the barrel box (1), and the four arc-shaped connecting pipes (21) are respectively connected to the inside of the four dust discharge troughs (11).
8. The automatic dust cleaning device with pulse jet function according to claim 1 is characterized in that: The inner bottom wall of the ash outlet trough (10) is flush with the inner bottom wall of the ash discharge trough (11), the lower end of the ash pushing frame (7) is in the shape of an isosceles trapezoid, and the trapezoidal upper end of the ash pushing frame (7) is in the shape of a through groove.
