Zinc smoke dust removal device for hot galvanizing of metal products

By setting up a cleaning system with support and screw transmission in the spray tower, the problem of smoke particles adhering to the inner wall of the equipment is solved, and a more efficient cleaning process is achieved, reducing the cleaning workload and difficulty.

CN222219041UActive Publication Date: 2024-12-24LONGKOU HUITENG METAL SURFACE TREATMENT CO LTD
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Patent Information

Application Number
CN202420974248.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-24
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

During the dust removal process of existing spray towers, smoke particles are prone to adhere to the inner wall of the equipment, which increases the subsequent cleaning workload, resulting in inconvenience in cleaning.

Method used

A metal product hot-dip galvanized zinc smoke dust removal device is designed, and a cleaning system is adopted to set up a support and screw transmission inside the tower body. The support is driven up and down through a motor to drive the cleaning plate to fit the inner wall of the tower body, and to utilize elasticity. The components keep the cleaning plate fitting with the inner wall of the tower body, reducing the difficulty and workload of cleaning.

Benefits of technology

It effectively saves cleaning steps, improves cleaning efficiency, reduces cleaning difficulty, reduces workload, and improves the efficiency of cleaning inside the tower body.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222219041U_ABST
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Abstract

The utility model relates to the technical field of zinc smoke dust removal equipment, and particularly discloses a metal product hot galvanizing zinc smoke dust removal device which comprises a tower body, a top plate is arranged at one end of the tower body, a motor is installed on one side of the top plate, an air inlet pipe, an air outlet pipe and a feeding pipe are arranged on the tower body, a water outlet pipe is connected to one end of the tower body, a rotating shaft is connected to one side of the motor, a plurality of stirring rods are arranged on the rotating shaft, and a driving gear is connected to one end of the rotating shaft. One side of the driving gear is provided with a transmission gear, one side of the transmission gear is connected with a lead screw, one end of the lead screw is connected with a fixing plate, the fixing plate is connected with the inner wall of the tower body, and the lead screw is connected with a bearing platform; a spraying box is arranged in the tower body, the feeding pipe is connected with the spraying box, the rotating shaft and the lead screw longitudinally penetrate through the spraying box, a spraying head is arranged on one side of the spraying box, and a plurality of cleaning plates are arranged on the side face of the bearing platform.
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Description

Technical Field

[0001] The utility model relates to the technical field of zinc fume dust removal equipment, in particular to a zinc fume dust removal device for hot-dip galvanizing of metal products. Background Art

[0002] Hot-dip galvanizing is to first pickle the steel parts to remove the iron oxide on the surface of the steel parts. After pickling, they are cleaned in an ammonium chloride or zinc chloride aqueous solution or a mixed aqueous solution of ammonium chloride and zinc chloride, and then sent to a hot-dip plating tank. During the hot-dip galvanizing process, a large amount of water vapor, chemical reaction smoke and splashing zinc will be generated during galvanizing. Hot-dip galvanizing dust is a white dust composed of ammonium chloride, zinc chloride and zinc oxide. It is highly acidic and has great harm to human health and the environment.

[0003] In order to deal with the smoke generated by hot-dip galvanizing, people usually use spray towers to carry out dust removal. At present, when the spray tower is performing dust removal, although the alkaline solution can effectively deal with the smoke, the particles in the smoke may adhere to the inner wall of the spray tower following the stirring of the stirring rod, which increases the subsequent cleaning workload and brings inconvenience to people's cleaning work. Utility Model Content

[0004] The utility model aims to provide a zinc fume dust removal device for hot-dip galvanizing of metal products to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a zinc fume dust removal device for hot-dip galvanizing of metal products, comprising a tower body; a top plate is arranged at one end of the tower body, a motor is installed on the side of the top plate away from the tower body, an air inlet pipe, an air outlet pipe and a feed pipe are respectively arranged on the tower body, and an end of the tower body away from the top plate is connected to a water outlet pipe, a side of the motor close to the top plate is connected to a rotating shaft, the rotating shaft extends to the inside of the tower body, a plurality of stirring rods are arranged on the rotating shaft, and an end of the rotating shaft close to the top plate is connected to a driving gear. A transmission gear is provided on one side of the moving gear, a screw is connected to the side of the transmission gear away from the top plate, a fixing plate is connected to the end of the screw away from the transmission gear, the fixing plate is connected to the inner wall of the tower body, and a support is connected to the screw; a spray box is provided inside the tower body, the feed pipe is connected to the spray box, the rotating shaft and the screw both penetrate the spray box longitudinally, a nozzle is provided on the side of the spray box away from the top plate, a plurality of cleaning plates are provided on the side of the support, and the cleaning plates are in contact with the inner wall of the tower body at one side away from the support.

[0006] Preferably, the side of the spray box away from the spray head is in contact with the driving gear and the transmission gear, and the driving gear is meshed with the transmission gear, thereby saving space inside the tower body and facilitating the rotation of the screw rod.

[0007] Preferably, the air inlet pipe is arranged at one end of the tower body close to the water outlet pipe, and the air outlet pipe is arranged at one end of the tower body close to the top plate, so as to facilitate the discharge of the treated gas.

[0008] Preferably, a through groove is processed on the support platform, the nozzle corresponds to the through groove, the rotating shaft passes through the through groove longitudinally, and the length of the stirring rod is equal to the radius of the through groove; preventing the lifting movement of the support platform from affecting the rotation of the stirring rod.

[0009] Preferably, one side of the cleaning plate away from the support platform is processed into a curved surface, and an elastic component is connected between the cleaning plate and the support platform to ensure that the cleaning plate always fits the inner wall of the tower body.

[0010] Preferably, one end of the tower body close to the water outlet pipe is processed into a funnel shape to improve drainage efficiency.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: by arranging a base inside the tower body, the base is driven to move up and down inside the tower body by a screw rod, so that the base drives the cleaning plate to clean the inner wall of the tower body, which can help people save cleaning steps and increase the time people spend on cleaning the inside of the tower body. The elastic component arranged between the cleaning plate and the base can ensure the fit between the cleaning plate and the inner wall of the tower body, and prevent the situation where the fit between the surface of the cleaning plate and the inner wall of the tower body is reduced after the cleaning plate is used for a long time, which greatly reduces the difficulty of people cleaning the inside of the tower body, reduces people's workload, and improves cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 It is a schematic diagram of the overall structure of the top plate of the utility model;

[0014] Figure 3 It is a schematic diagram of the internal structure of the utility model;

[0015] Figure 4 It is a schematic diagram of the overall structure of the support platform of the utility model.

[0016] In the figure: 1. tower body; 2. top plate; 3. air outlet pipe; 4. air inlet pipe; 5. water outlet pipe; 6. motor; 7. feed pipe; 8. rotating shaft; 9. driving gear; 10. transmission gear; 11. stirring rod; 12. screw rod; 13. fixing plate; 14. spray box; 15. support platform; 16. through groove; 17. cleaning plate; 18. elastic component; 19. nozzle. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0019] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] See also Figure 1-4The utility model provides a technical solution: a zinc fume dust removal device for hot-dip galvanizing of metal products, comprising a tower body 1; a top plate 2 is arranged at one end of the tower body 1, a motor 6 is installed on the side of the top plate 2 away from the tower body 1, an air inlet pipe 4, an air outlet pipe 3 and a feed pipe 7 are respectively arranged on the tower body 1, and an end of the tower body 1 away from the top plate 2 is connected to a water outlet pipe 5, a side of the motor 6 close to the top plate 2 is connected to a rotating shaft 8, the rotating shaft 8 extends to the inside of the tower body 1, a plurality of stirring rods 11 are arranged on the rotating shaft 8, and a driving gear 9 is connected to the end of the rotating shaft 8 close to the top plate 2, and a transmission gear 10 is arranged on one side of the driving gear 9. A screw rod 12 is connected to the side of the transmission gear 10 away from the top plate 2, and a fixing plate 13 is connected to the end of the screw rod 12 away from the transmission gear 10, and the fixing plate 13 is connected to the inner wall of the tower body 1, and a support 15 is connected to the screw rod 12; a spray box 14 is arranged inside the tower body 1, and the feed pipe 7 is connected to the spray box 14, and the rotating shaft 8 and the screw rod 12 both longitudinally penetrate the spray box 14, and a nozzle 19 is arranged on the side of the spray box 14 away from the top plate 2, and a plurality of cleaning plates 17 are arranged on the side of the support 15, and the cleaning plates 17 are in contact with the inner wall of the tower body 1 on the side away from the support 15.

[0021] Furthermore, the side of the spray box 14 away from the spray head 19 is in contact with the driving gear 9 and the transmission gear 10, and the driving gear 9 is meshed with the transmission gear 10, thereby saving space inside the tower body 1 and facilitating the rotation of the screw rod 12.

[0022] Furthermore, the air inlet pipe 4 is arranged at one end of the tower body 1 close to the water outlet pipe 5, and the air outlet pipe 3 is arranged at one end of the tower body 1 close to the top plate 2; so as to facilitate the discharge of the treated gas.

[0023] Furthermore, a through groove 16 is processed on the support 15, the nozzle 19 corresponds to the through groove 16, the rotating shaft 8 passes through the through groove 16 longitudinally, and the length of the stirring rod 11 is equal to the radius of the through groove 16; preventing the lifting movement of the support 15 from affecting the rotation of the stirring rod 11.

[0024] Furthermore, the side of the cleaning plate 17 away from the support 15 is processed into a curved surface, and an elastic component 18 is connected between the cleaning plate 17 and the support 15 to ensure that the cleaning plate 17 always fits the inner wall of the tower body 1.

[0025] Furthermore, one end of the tower body 1 close to the water outlet pipe 5 is processed into a funnel shape to improve the drainage efficiency.

[0026] Working principle: In the actual use of the utility model, people transport the alkaline solution to the spray box 14 through the feed pipe 7. After the gas enters the tower body 1 from the air inlet pipe 4, the nozzle 19 on the spray box 14 sprays the solution to the gas. Before the spray box 14 sprays the solution, the support 15 always keeps in contact with the spray box 14, and the solution sprayed by the nozzle 19 will pass through the through groove 16 to react with the gas. At the same time, the motor 6 on the top plate 2 is started, so that the shaft 8 drives the stirring rod 11 to stir, thereby accelerating the gas. The reaction efficiency of the body and the solution is determined by the rotation of the rotating shaft 8, the driving gear 9 will drive the transmission gear 10 to rotate, so that the screw rod 12 drives the support 15 to lower its height downward in the tower body 1, and the support 15 is moved back and forth by controlling the direction of the motor 6, and the cleaning plate 17 is always kept in contact with the inner wall of the tower body 1 by the thrust of the elastic component 18, so as to clean the inner wall of the tower body 1, and finally the particles and the solution will flow into the water outlet pipe 5 together for discharge, and the treated gas will be directly discharged through the gas outlet pipe 3.

[0027] It is worth noting that the entire device is controlled by a main control button. Since the device matched with the control button is a common device and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A zinc fume dust removal device for hot-dip galvanizing of metal products, characterized in that: The tower body (1) comprises a top plate (2) at one end of the tower body (1), a motor (6) is installed on the side of the top plate (2) away from the tower body (1), an air inlet pipe (4), an air outlet pipe (3) and a feed pipe (7) are respectively arranged on the tower body (1), and a water outlet pipe (5) is connected to the end of the tower body (1) away from the top plate (2), a rotating shaft (8) is connected to the side of the motor (6) close to the top plate (2), the rotating shaft (8) extends into the interior of the tower body (1), a plurality of stirring rods (11) are arranged on the rotating shaft (8), a driving gear (9) is connected to the end of the rotating shaft (8) close to the top plate (2), a transmission gear (10) is arranged on one side of the driving gear (9), and the transmission gear (10) is away from the top plate (2). A screw rod (12) is connected to one side of the top plate (2); an end of the screw rod (12) away from the transmission gear (10) is connected to a fixing plate (13); the fixing plate (13) is connected to the inner wall of the tower body (1); a support platform (15) is connected to the screw rod (12); a spray box (14) is arranged inside the tower body (1); the feed pipe (7) is connected to the spray box (14); the rotating shaft (8) and the screw rod (12) both longitudinally penetrate the spray box (14); a spray head (19) is arranged on the side of the spray box (14) away from the top plate (2); a plurality of cleaning plates (17) are arranged on the side of the support platform (15); the sides of the cleaning plates (17) away from the support platform (15) are in contact with the inner wall of the tower body (1).

2. A zinc fume dust removal device for hot-dip galvanizing of metal products according to claim 1, characterized in that: The side of the spray box (14) away from the spray head (19) is in contact with the driving gear (9) and the transmission gear (10), and the driving gear (9) is meshed with the transmission gear (10).

3. A zinc fume dust removal device for hot-dip galvanizing of metal products according to claim 1, characterized in that: The air inlet pipe (4) is arranged at one end of the tower body (1) close to the water outlet pipe (5), and the air outlet pipe (3) is arranged at one end of the tower body (1) close to the top plate (2).

4. The zinc fume dust removal device for hot-dip galvanizing of metal products according to claim 1, characterized in that: A through groove (16) is machined on the support platform (15), the nozzle (19) corresponds to the through groove (16), the rotating shaft (8) passes through the through groove (16) longitudinally, and the length of the stirring rod (11) is equal to the radius of the through groove (16).

5. The zinc fume dust removal device for hot-dip galvanizing of metal products according to claim 1, characterized in that: The side of the cleaning plate (17) away from the support platform (15) is processed into a curved surface, and an elastic component (18) is connected between the cleaning plate (17) and the support platform (15).

6. The zinc fume dust removal device for hot-dip galvanizing of metal products according to claim 1, characterized in that: One end of the tower body (1) close to the water outlet pipe (5) is processed into a funnel shape.