Filter sieve for chocolate production

By introducing vibrating components and anti-blocking components into the chocolate filter screen, the screen plate is blocked and automatic cleaning is achieved using nozzles and piston rods, the problem of cumbersome screen holes in the prior art is solved, and the working efficiency is improved.

CN222219687UActive Publication Date: 2024-12-24ANHUI QIAOYUAN FOOD CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202420452466.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-09
Publication Date
2024-12-24
Estimated Expiration
2034-03-09

AI Technical Summary

Technical Problem

Existing chocolate filtration screens are prone to clogging of screen holes and complicated post-cleaning, which affects work efficiency.

Method used

A filter screen for chocolate production is designed, using vibrating parts and anti-blocking parts to reduce screen plate clogging, combining nozzles and piston rods to achieve automatic cleaning, simplifying the cleaning process.

Benefits of technology

It effectively reduces the possibility of screening plate blockage, improves screening efficiency, and reduces the post-cleaning workload through automatic cleaning function, improving work efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222219687U_ABST
    Figure CN222219687U_ABST
Patent Text Reader

Abstract

The utility model discloses a filter sieve for chocolate production, which comprises a base, a plurality of supporting seats are fixedly mounted at the bottom of the base, a vibrating component is mounted on the base, a shell is fixedly mounted on the base, a sieve box is mounted on the shell through an anti-collision component, a filter plate is fixedly mounted in the sieve box, and a plurality of filter screens are mounted on the filter plate. An anti-blocking component is installed on the filter plate, a cleaning component is installed on the screen box, and a supporting plate is fixedly installed on one side of the bottom. The chocolate filter sieve has the advantages that the chocolate filter sieve has the effect of reducing the blockage possibility of the sieve plate, large-particle chocolates on the filter plate can be quickly crushed and the blockage possibility of the filter plate is reduced by driving the scraping plate to quickly rotate on the filter plate through the rotating roller, and meanwhile, the chocolate can be quickly filtered by the filter plate in cooperation with the vibration part; the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of chocolate filtering devices, in particular to a filtering screen for chocolate production. Background Art

[0002] Chocolate is a kind of food composed of cocoa powder, cocoa butter, lactose and syrup. It can be eaten directly or used as an additive to bread, cakes and other foods to make chocolate-flavored foods. The filter screen used in chocolate production is mainly used to remove impurities in chocolate and improve the taste of chocolate.

[0003] The existing chocolate filter screen has the following problems: the sieve holes of the general chocolate filter screen are prone to clogging when used, which affects the screening efficiency. At the same time, the filter screen needs to be cleaned manually in the later stage, and the cleaning steps are cumbersome, which affects the work efficiency. Utility Model Content

[0004] The utility model aims to solve the problems of clogging of the screen holes of the chocolate filter screen in the prior art and cumbersome later cleaning, and proposes a filter screen for chocolate production.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A filter screen for chocolate production comprises a base, a plurality of support seats are fixedly mounted on the bottom of the base, a vibration component is mounted on the base, a shell is fixedly mounted on the base, a screen box is mounted on the shell through an anti-collision component, a filter plate is fixedly mounted in the screen box, an anti-clogging component is mounted on the filter plate, a cleaning component is mounted on the screen box, a support plate is fixedly mounted on one side of the bottom, a drive motor is fixedly mounted on the support plate, a drive component is mounted on the drive end of the drive motor, a feed pipe is fixedly connected to the shell and the screen box, discharge pipes are fixedly connected to both sides of the screen box, and both discharge pipes pass through the shell.

[0007] In the above-mentioned filter screen for chocolate production, the vibration component includes a vibration frame, a vibration plate, a battery and an electromagnet, the vibration frame is fixedly installed on the bottom of the screen box, a plurality of vibration plates are fixedly installed on both sides of the vibration frame, and the other ends of the plurality of vibration plates are fixedly connected to the base, a pad is fixedly installed on the base, a battery is fixedly installed on the pad, support blocks are fixedly installed on both sides of the pad, an electromagnet is fixedly installed on the two support blocks, a wire is wound around the electromagnet, and both ends of the wire are fixedly connected to both ends of the battery respectively.

[0008] In the above-mentioned filter screen for chocolate production, the anti-collision component includes a buffer spring, a support frame and a shock-absorbing spring. A plurality of support frames are fixedly installed on the base, and a plurality of shock-absorbing springs are fixedly installed on the support frames, and the other ends of the plurality of shock-absorbing springs are fixedly connected to the bottom end of the screen box. A plurality of buffer springs are fixedly installed in the outer shell, and the ends of the plurality of buffer springs away from the outer shell are fixedly connected to the screen box.

[0009] In the above-mentioned filter screen for chocolate production, the anti-blocking component includes a scraper, a roller and a parallel axis gear. A roller is rotatably installed on the filter plate. One end of the roller passes through the screen box and the outer shell in sequence and is fixedly installed with a parallel axis gear. Two scrapers are fixedly installed on the roller.

[0010] In the above-mentioned filter screen for chocolate production, the cleaning component includes a nozzle, a pressure tank, a piston rod, a crankshaft and a bevel gear 1, and the screen box is provided with a plurality of water holes. The screen box is fixedly provided with a nozzle, and a plurality of water holes are provided on the nozzle, and the plurality of water holes correspond to the plurality of water holes. The nozzle is fixedly connected with a connecting pipe, a protective shell is fixedly provided on one side of the shell, a support plate is fixedly provided in the protective shell, a pressure tank is fixedly provided on the support plate, and the connecting pipe is fixedly connected with the pressure tank at one end away from the nozzle, a piston rod is slidably provided on the top of the pressure tank, a circular ring is fixedly provided on the piston rod, a crankshaft is rotatably provided on the circular ring, and a bevel gear 1 is fixedly provided at one end of the crankshaft away from the circular ring.

[0011] In the above-mentioned filter screen for chocolate production, the driving component includes a rotating shaft, a transmission belt, a transmission gear and a second bevel gear. The driving end of the driving motor is fixedly mounted with a rotating shaft, and the transmission gear and the second bevel gear are fixedly mounted on the rotating shaft in sequence. The transmission belt is jointly mounted on the transmission gear and the parallel axis gear, and the second bevel gear is meshed with the first bevel gear.

[0012] Compared with the existing technology, the utility model has the following advantages:

[0013] 1: This chocolate filter screen has the effect of reducing the possibility of clogging of the screen plate. The roller drives the scraper to rotate quickly on the filter plate, which can quickly crush the large particles of chocolate on the filter plate and reduce the possibility of clogging of the filter plate. At the same time, with the vibration component, the filter plate can quickly filter the chocolate and improve work efficiency.

[0014] 2: This chocolate filter screen has the effect of automatic cleaning. Through the cooperation between the crankshaft and the piston rod, the inside of the screen box can be quickly sprayed and cleaned through the nozzle, which reduces the workload of later cleaning, reduces work intensity, and improves the efficiency of screening. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of a filter screen for chocolate production proposed by the utility model;

[0016] Figure 2 for Figure 1 Schematic diagram of the internal structure;

[0017] Figure 3 for Figure 2 A schematic diagram of the structure of the driving components;

[0018] Figure 4 for Figure 2 Schematic diagram of the structure of the vibration component;

[0019] Figure 5 for Figure 2 Schematic diagram of the structure of the cleaning components.

[0020] In the figure: 1 base, 2 support seat, 3 screen box, 4 filter plate, 5 shell, 6 support plate, 7 drive motor, 8 vibration frame, 9 vibration plate, 10 battery, 11 electromagnet, 12 buffer spring, 13 support frame, 14 shock-absorbing spring, 15 parallel shaft gear, 16 nozzle, 17 scraper, 18 piston rod, 19 crankshaft, 20 bevel gear 1, 21 roller, 22 transmission belt, 23 transmission gear, 24 bevel gear 2, 25 feed pipe, 26 discharge pipe. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1-Figure 5A filter screen for chocolate production includes a base 1, a plurality of support seats 2 are fixedly installed at the bottom of the base 1, a vibration component is installed on the base 1, a shell 5 is fixedly installed on the base 1, a screen box 3 is installed on the shell 5 through an anti-collision component, a filter plate 4 is fixedly installed in the screen box 3, an anti-blocking component is installed on the filter plate 4, a cleaning component is installed on the screen box 3, a support plate 6 is fixedly installed on one side of the base 1, a drive motor 7 is fixedly installed on the support plate 6, a drive component is installed on the driving end of the drive motor 7, a feed pipe 25 is fixedly connected to the shell 5 and the screen box 3, and both sides of the screen box 3 are fixedly connected to the discharge pipe 26, and the two discharge pipes 26 pass through the shell 5. The bottom of the support seat 2 is provided with an irregular pattern, which can increase the friction between the support seat 2 and the ground and improve its overall stability. A cover plate is fixedly installed on the feed pipe 25. The setting of the cover plate can reduce the entry of impurities in the air when the chocolate is transported to the screen box 3, thereby improving food safety.

[0023] The following points are worth noting:

[0024] 1. The vibration component includes a vibration frame 8, a vibration plate 9, a battery 10 and an electromagnet 11. The vibration frame 8 is fixedly installed on the bottom of the screen box 3. Multiple vibration plates 9 are fixedly installed on both sides of the vibration frame 8, and the other ends of the multiple vibration plates 9 are fixedly connected to the base 1. A cushion block is fixedly installed on the base 1, and a battery 10 is fixedly installed on the cushion block. Support blocks are fixedly installed on both sides of the cushion block, and an electromagnet 11 is fixedly installed on the two support blocks. A wire is wound around the electromagnet 11, and both ends of the wire are fixedly connected to both ends of the battery 10 respectively.

[0025] The vibration plates 9 on the same side are fixedly connected in an "X" manner, which can facilitate the vibration frame 8 to drive the screen box 3 to vibrate quickly and improve the screening efficiency. At the same time, by changing the direction of the current on the wire, the magnetic strength on both sides of the electromagnet 11 can be quickly changed, thereby increasing the vibration frequency of the screen box 3 and improving work efficiency.

[0026] 2. The anti-collision components include a buffer spring 12, a support frame 13 and a shock-absorbing spring 14. A plurality of support frames 13 are fixedly installed on the base 1, and shock-absorbing springs 14 are fixedly installed on the plurality of support frames 13, and the other ends of the plurality of shock-absorbing springs 14 are fixedly connected to the bottom end of the screen box 3. A plurality of buffer springs 12 are fixedly installed in the outer shell 5, and the ends of the plurality of buffer springs 12 away from the outer shell 5 are fixedly connected to the screen box 3.

[0027] The setting of the buffer spring 12 can reduce the impact of the screen box 3 on the outer casing 5 when it vibrates, improve the overall stability of the device, and at the same time reduce the noise generated when the device is running. Through the setting of the shock-absorbing spring 14, the amplitude of the screen box 3 can be limited, reducing the impact of its vibration on the base 1, improving the stability of the device, and at the same time reducing the possibility of the device tipping over, thereby improving safety.

[0028] 3. The anti-clogging components include a scraper 17, a roller 21 and a parallel shaft gear 15. The roller 21 is rotatably mounted on the filter plate 4. One end of the roller 21 passes through the screen box 3 and the housing 5 in sequence and is fixedly mounted with the parallel shaft gear 15. Two scrapers 17 are fixedly mounted on the roller 21.

[0029] A rubber pad is fixedly installed at the bottom of the scraper 17, which can reduce the wear between the scraper 17 and the filter plate 4, and increase its service life. At the same time, it can reduce the resistance encountered by the scraper 17 when rotating, reduce kinetic energy loss, and improve energy utilization.

[0030] 4. The cleaning components include a nozzle 16, a piston rod 18, a crankshaft 19 and a bevel gear 20, and a plurality of water holes are provided on the screen box 3. The screen box 3 is fixedly installed with a nozzle 16, and a plurality of water holes are provided on the nozzle 16, and the plurality of water holes correspond to the plurality of water holes. A connecting pipe is fixedly connected to the nozzle 16, a protective shell is fixedly installed on one side of the outer shell 5, a support plate is fixedly installed in the protective shell, a pressurized tank is fixedly installed on the support plate, and the connecting pipe is fixedly connected to the pressurized tank at one end away from the nozzle 16, a piston rod 18 is slidably installed on the top of the pressurized tank, a circular ring is fixedly installed on the piston rod 18, a crankshaft 19 is rotatably installed on the circular ring, and a bevel gear 20 is fixedly installed at one end of the crankshaft 19 away from the circular ring.

[0031] The shape of the nozzle 16 is two circular rings connected by a branch pipe. This method can clean the upper and lower layers of the filter plate 4 at the same time, thereby improving the cleaning efficiency. Through the cooperation between the crankshaft 19 and the piston rod 18, clean water can be quickly transported to the nozzle 16 to quickly clean the inside of the screen box 3, thereby reducing the workload of later cleaning and improving work efficiency.

[0032] 5. The driving components include a transmission belt 22, a transmission gear 23 and a bevel gear 24. A rotating shaft is fixedly installed on the driving end of the driving motor 7, and the transmission gear 23 and the bevel gear 24 are fixedly installed on the rotating shaft in sequence. The transmission belt 22 is installed on the transmission gear 23 and the parallel axis gear 15, and the bevel gear 24 is meshed with the bevel gear 1 20.

[0033] By setting the bevel gear 24 and the transmission gear 23, the drive motor 7 can drive different components to operate at the same time, thereby improving the overall flexibility of the device. At the same time, by setting the transmission belt 22, the roller 21 can be driven quickly to improve the kinetic energy utilization rate.

[0034] In the utility model, when in use, the chocolate is poured into the screen box 3 through the feed pipe 25, the cover plate is closed, and the drive motor 7 is started, so that the drive end of the drive motor 7 drives the transmission gear 23 to rotate through the rotating shaft, the transmission gear 23 drives the parallel shaft gear 15 to rotate through the transmission belt 22, and the parallel shaft gear 15 drives the scraper 17 to rotate on the filter plate 4 through the roller 21. At the same time, the battery 10 is turned on, and the battery 10 energizes the electromagnet 11 through the wire, so that the electromagnet 11 drives the vibration frame 8 to vibrate through the vibration sheets 9 on both sides, and the vibration frame 8 drives the screen box 3 to vibrate, so as to screen the chocolate;

[0035] After screening, turn off the battery 10, and then add water to the pressurized tank. The rotating shaft drives the bevel gear 1 20 to rotate through the bevel gear 2 24. The bevel gear 1 20 drives the piston rod 18 to reciprocate in the pressurized tank through the crankshaft 19, so that water is transported to the nozzle 16 through the connecting pipe, and the nozzle 16 cleans the inside of the screen box 3 through the water hole.

[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A filter screen for chocolate production, comprising a base (1), characterized in that: A plurality of support seats (2) are fixedly mounted on the bottom of the base (1), a vibrating component is mounted on the base (1), a housing (5) is fixedly mounted on the base (1), a screen box (3) is mounted on the housing (5) via an anti-collision component, a filter plate (4) is fixedly mounted inside the screen box (3), an anti-clogging component is mounted on the filter plate (4), a cleaning component is mounted on the screen box (3), a support plate (6) is fixedly mounted on one side of the base (1), a drive motor (7) is fixedly mounted on the support plate (6), a drive component is mounted on the drive end of the drive motor (7), a feed pipe (25) is fixedly connected to the housing (5) and the screen box (3), discharge pipes (26) are fixedly connected to both sides of the screen box (3), and both discharge pipes (26) pass through the housing (5).

2. A filter screen for chocolate production according to claim 1, characterized in that: The vibration component comprises a vibration frame (8), a vibration plate (9), a battery (10) and an electromagnet (11); the vibration frame (8) is fixedly mounted on the bottom of the screen box (3); a plurality of vibration plates (9) are fixedly mounted on both sides of the vibration frame (8); and the other ends of the plurality of vibration plates (9) are fixedly connected to the base (1); a cushion block is fixedly mounted on the base (1); a battery (10) is fixedly mounted on the cushion block; support blocks are fixedly mounted on both sides of the cushion block; an electromagnet (11) is fixedly mounted on the two support blocks; a wire is wound around the electromagnet (11); and the two ends of the wire are respectively fixedly connected to the two ends of the battery (10).

3. A filter screen for chocolate production according to claim 1, characterized in that: The anti-collision component comprises a buffer spring (12), a support frame (13) and a shock-absorbing spring (14); a plurality of support frames (13) are fixedly mounted on the base (1); a plurality of shock-absorbing springs (14) are fixedly mounted on the support frames (13); and the other ends of the plurality of shock-absorbing springs (14) are fixedly connected to the bottom end of the screen box (3); a plurality of buffer springs (12) are fixedly mounted in the outer shell (5); and the ends of the plurality of buffer springs (12) away from the outer shell (5) are fixedly connected to the screen box (3).

4. A filter screen for chocolate production according to claim 1, characterized in that: The anti-clogging component comprises a scraper (17), a roller (21) and a parallel axis gear (15); the filter plate (4) is rotatably mounted with the roller (21); one end of the roller (21) passes through the screen box (3) and the outer shell (5) in sequence and is fixedly mounted with the parallel axis gear (15); and two scrapers (17) are fixedly mounted on the roller (21).

5. The filter screen for chocolate production according to claim 1, characterized in that: The cleaning component comprises a nozzle (16), a piston rod (18), a crankshaft (19) and a bevel gear (20). The screen box (3) is provided with a plurality of water holes. The screen box (3) is fixedly mounted with a nozzle (16). The nozzle (16) is provided with a plurality of water spray holes, and the plurality of water spray holes correspond to the plurality of water holes. The nozzle (16) is fixedly connected with a connecting pipe. A protective shell is fixedly mounted on one side of the outer shell (5). A support plate is fixedly mounted in the protective shell. A pressure tank is fixedly mounted on the support plate. The connecting pipe is fixedly connected with the pressure tank at one end away from the nozzle (16). A piston rod (18) is slidably mounted on the top of the pressure tank. A circular ring is fixedly mounted on the piston rod (18). A crankshaft (19) is rotatably mounted on the circular ring. A bevel gear (20) is fixedly mounted at one end of the crankshaft (19) away from the circular ring.

6. A filter screen for chocolate production according to claim 4, characterized in that: The driving component comprises a transmission belt (22), a transmission gear (23) and a second bevel gear (24); a rotating shaft is fixedly mounted on the driving end of the driving motor (7); the transmission gear (23) and the second bevel gear (24) are fixedly mounted on the rotating shaft in sequence; the transmission belt (22) is sleeved on the transmission gear (23) and the parallel axis gear (15); and the second bevel gear (24) is meshed with the first bevel gear (20).

Citation Information

Cited By

  • Filter sieve for chocolate production

    CN223915917U