Coating device for diamond cutter
By designing the L-shaped spray pipe and automatic discharge module of the coating device, the problems of film-forming agent pollution and low efficiency during the coating process of diamond tool coating are solved, uniform spraying and automated processing are achieved, and coating efficiency is improved.
Patent Information
- Application Number
- CN202420963564.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing diamond tool coating devices are prone to contamination of the film-forming agent during the coating process, and the coating efficiency is low. The tool needs to be removed manually, which affects the processing efficiency.
A coating device is designed, including a coating support frame, a conveyor belt body, an L-shaped spray pipe and a spray head. The film forming agent is uniformly sprayed by rotating the L-shaped spray pipe, and the tool is automatically transferred from the conveyor belt using the discharge module and the cylinder system. Remove from the top to avoid manual operation.
The uniform spraying of film-forming agent is achieved to prevent contamination, and the coating efficiency is improved, manual operation is reduced, and processing efficiency is improved.
Smart Images

Figure CN222220009U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diamond cutting tools, in particular to a coating device for diamond cutting tools. Background Art
[0002] Single crystal diamond is extremely brittle and cannot adapt to high-strength or high-impact load processing environments. Therefore, the application of single crystal diamond tools is limited due to the high cost and poor impact resistance. Diamond coated tools are widely used in various fields because of their simple preparation process, low cost, and the advantages of both diamond and matrix. They can also be made into various complex geometric shapes. During the coating process, the existing diamond tool coating device soaks the tool into the film-forming agent, which will contaminate the film-forming agent and is not conducive to the subsequent coating of the tool. After coating, the tool needs to be manually removed from the tool holder, resulting in low efficiency of coating processing. Utility Model Content
[0003] Purpose of the utility model: The utility model provides a coating device for diamond cutting tools, which can spray a film-forming agent evenly onto the surface of the cutting tool, thereby improving the coating effect.
[0004] In order to achieve the above object, the technical solution of the utility model is as follows:
[0005] A coating device for a diamond tool comprises a coating support frame, a coating box is arranged on the coating support frame, and a conveyor belt body is rotatably arranged inside the coating box;
[0006] A coating module and a discharging module are sequentially arranged on the coating box along the conveying direction of the conveyor belt body, the coating module includes a door-type support frame, a plurality of height adjustment cylinders are vertically arranged downward on the door-type support frame, a coating support plate is fixed on the piston rod of the height adjustment cylinder, a first conveying pipe is rotatably arranged on the coating support plate, an L-shaped spraying pipe is connected to the first conveying pipe, and a plurality of first spraying heads are arranged on the L-shaped spraying pipe;
[0007] A rotary joint is connected to the input end of the first delivery pipe, and the rotary joint is connected to an external coating liquid storage tank through a second delivery pipe.
[0008] As an improvement: a rotating sleeve is provided on the coating support plate, and the first conveying pipe is rotationally limited inside the rotating sleeve.
[0009] As an improvement: a rotating motor is vertically arranged on the coating support plate, and the rotating motor is connected to the first conveying pipe through a belt.
[0010] As an improvement: a second spray head is provided at the bottom of the first delivery pipe.
[0011] As an improvement: a plurality of tool limiting sleeves are evenly distributed on the conveyor belt body.
[0012] As an improvement: the discharging module includes a discharging support plate and a discharging support vertical plate, the discharging support plate is fixed below the conveyor belt body, and a first discharging cylinder is vertically arranged on the discharging support plate;
[0013] A second discharging cylinder is horizontally arranged on the discharging support vertical plate, a support plate is fixed on the piston rod of the second discharging cylinder, a first telescopic cylinder is vertically downward on the support plate, a clamping bracket is fixed on the piston rod of the first telescopic cylinder, a first clamping cylinder and a second clamping cylinder are symmetrically arranged on the clamping bracket, a first arc-shaped clamping piece is fixed on the piston rod of the first clamping cylinder, and a second arc-shaped clamping piece is fixed on the piston rod of the second clamping cylinder.
[0014] As an improvement, a filter screen is provided inside the coating box.
[0015] In summary, the utility model has the following beneficial effects:
[0016] 1. By rotating the L-shaped spray pipe, the first spray head sprays the film-forming agent evenly onto the tool surface to prevent the film-forming agent from being contaminated;
[0017] 2. After spraying is completed, the tool can be quickly transferred from the conveyor belt through the discharge module without manual operation, which improves the tool coating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solution in the present practical embodiment, the drawings required for use in the embodiment or the description of the prior art will be briefly introduced below.
[0019] Figure 1 The figure is a schematic diagram of the overall structure of a coating device for diamond cutting tools;
[0020] Figure 2 for Figure 1 Schematic diagram of the structure of part A;
[0021] Figure 3 for Figure 1 Schematic diagram of the structure of part B;
[0022] Figure 4 It is a schematic diagram of the cross-sectional structure of a coating device for diamond cutting tools;
[0023] Wherein: 1. coating support frame; 2. coating box body; 3. conveyor belt body; 4. door-type support frame; 5. height adjustment cylinder; 6. coating support plate; 7. first conveying pipe; 8. L-shaped spraying pipe; 9. first spraying head; 10. rotary joint; 11. second conveying pipe; 12. rotating sleeve; 13. rotating motor; 14. second spraying head; 15. tool limiting sleeve; 16. discharging support plate; 17. discharging support vertical plate; 18. first discharging cylinder; 19. second discharging cylinder; 20. support plate; 21. first telescopic cylinder; 22. clamping bracket; 23. first clamping cylinder; 24. second clamping cylinder; 25. first arc-shaped clamping piece; 26. second arc-shaped clamping piece; 27. filter screen. DETAILED DESCRIPTION
[0024] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0025] Please refer to Figure 1-Figure 4 , a coating device for diamond tools, comprising a coating support frame 1, a coating box 2 is arranged on the coating support frame 1, and a conveyor belt body 3 is rotatably arranged inside the coating box 2;
[0026] A coating module and a discharging module are sequentially arranged on the coating box 2 along the conveying direction of the conveyor belt body 3. The coating module includes a door-type support frame 4, on which a plurality of height adjustment cylinders 5 are vertically downwardly arranged, a coating support plate 6 is fixed on the piston rod of the height adjustment cylinder 5, a first conveying pipe 7 is rotatably arranged on the coating support plate 6, an L-shaped spraying pipe 8 is connected to the first conveying pipe 7, and a plurality of first spraying heads 9 are arranged on the L-shaped spraying pipe 8;
[0027] A rotary joint 10 is connected to the input end of the first delivery pipe 7, and the rotary joint 10 is connected to an external coating liquid storage tank through a second delivery pipe 11. The second delivery pipe 11 is a hose.
[0028] In this embodiment, the L-shaped spray pipe 8 is rotated so that the first spray head 9 sprays the film-forming agent evenly onto the surface of the tool to prevent the film-forming agent from being contaminated.
[0029] A rotating sleeve 12 is provided on the coating support plate 6 , and the first delivery pipe 7 is rotationally limited inside the rotating sleeve 12 .
[0030] A rotating motor 13 is vertically arranged on the coating support plate 6, and the rotating motor 13 is connected to the first conveying pipe 7 via a belt.
[0031] A second spray head 14 is provided at the bottom of the first delivery pipe 7, which can spray the film-forming agent from the top to prevent the top of the tool from not being sprayed with the film-forming agent.
[0032] A plurality of tool limiting sleeves 15 are evenly distributed on the conveyor belt body 3 , and the tool limiting sleeves 15 are used to support and accommodate the tool.
[0033] The discharging module includes a discharging support plate 16 and a discharging support vertical plate 17. The discharging support plate 16 is fixed below the conveyor belt body 3. A first discharging cylinder 18 is vertically upwardly provided on the discharging support plate 16.
[0034] A second discharging cylinder 19 is horizontally arranged on the discharging support vertical plate 17, a supporting plate 20 is fixed on the piston rod of the second discharging cylinder 19, a first telescopic cylinder 21 is vertically downwardly arranged on the supporting plate 20, a clamping bracket 22 is fixed on the piston rod of the first telescopic cylinder 21, a first clamping cylinder 23 and a second clamping cylinder 24 are symmetrically arranged on the clamping bracket 22, a first arc-shaped clamping piece 25 is fixed on the piston rod of the first clamping cylinder 23, and a second arc-shaped clamping piece 26 is fixed on the piston rod of the second clamping cylinder 24. In this embodiment, after spraying is completed, the tool can be quickly transferred from the conveyor belt body 3 through the discharging module without manual operation, thereby improving the tool coating efficiency.
[0035] A filter screen plate 27 is provided inside the coating box 2 to filter the film-forming agent dripping onto the coating box 2 so as to realize the reuse of the film-forming agent.
[0036] Working principle: Place the diamond tool in the tool limiting sleeve 15 in turn, and the conveyor belt body 3 drives the tool to be transported to the right. When the tool moves to the bottom of the first conveying pipe 7, start the rotating motor 13 to drive the first conveying pipe 7 and the L-shaped spraying pipe 8 to rotate. During the rotation process, the first spraying head 9 and the second spraying head 14 evenly spray the film-forming agent onto the tool surface. The height adjustment cylinder 5 can adjust the spraying height according to the length of the tool handle. After the spraying is completed, the conveyor belt body 3 continues to move to the right. When the tool moves to the bottom of the first discharge cylinder 18, start the first The discharge cylinder 18 moves upward to push the tool upward a certain distance for clamping. The first telescopic cylinder 21 moves downward to allow the first arc-shaped clamping piece 25 and the second arc-shaped clamping piece 26 to clamp the tool handle. The first clamping cylinder 23 and the second clamping cylinder 24 are started to clamp the first arc-shaped clamping piece 25 and the second arc-shaped clamping piece 26 to the tool handle. The first telescopic cylinder 21 is started to move upward to remove the tool from the tool limiting sleeve 15. The second discharge cylinder 19 is started to transfer the tool from the conveyor belt body 3.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for protection of the utility model.
Claims
1. A coating device for a diamond tool, characterized in that: It comprises a coating support frame, a coating box is arranged on the coating support frame, and a conveyor belt body is rotatably arranged inside the coating box; A coating module and a discharging module are sequentially arranged on the coating box along the conveying direction of the conveyor belt body, the coating module includes a door-type support frame, a plurality of height adjustment cylinders are vertically arranged downward on the door-type support frame, a coating support plate is fixed on the piston rod of the height adjustment cylinder, a first conveying pipe is rotatably arranged on the coating support plate, an L-shaped spraying pipe is connected to the first conveying pipe, and a plurality of first spraying heads are arranged on the L-shaped spraying pipe; A rotary joint is connected to the input end of the first delivery pipe, and the rotary joint is connected to an external coating liquid storage tank through a second delivery pipe.
2. The coating device for diamond tools according to claim 1, characterized in that: A rotating sleeve is provided on the coating support plate, and the first conveying pipe is rotationally limited inside the rotating sleeve.
3. The coating device for diamond tools according to claim 1, characterized in that: A rotating motor is vertically arranged on the coating support plate, and the rotating motor is connected to the first conveying pipe through a belt.
4. The coating device for diamond tools according to claim 1, characterized in that: A second spray head is arranged at the bottom of the first conveying pipe.
5. The coating device for diamond tools according to claim 1, characterized in that: A plurality of tool limiting sleeves are evenly distributed on the conveyor belt body.
6. The coating device for diamond tools according to claim 1, characterized in that: The discharging module includes a discharging support plate and a discharging support vertical plate, the discharging support plate is fixed below the conveyor belt body, and a first discharging cylinder is vertically arranged on the discharging support plate; A second discharging cylinder is horizontally arranged on the discharging support vertical plate, a support plate is fixed on the piston rod of the second discharging cylinder, a first telescopic cylinder is vertically downward on the support plate, a clamping bracket is fixed on the piston rod of the first telescopic cylinder, a first clamping cylinder and a second clamping cylinder are symmetrically arranged on the clamping bracket, a first arc-shaped clamping piece is fixed on the piston rod of the first clamping cylinder, and a second arc-shaped clamping piece is fixed on the piston rod of the second clamping cylinder.
7. The coating device for diamond tools according to claim 1, characterized in that: A filter screen plate is arranged inside the coating box.
