Spraying equipment for anti-erosion processing of metal valve

By introducing rotating base and gear system into metal valve spraying equipment, continuous rotating spraying and hot air drying of valve parts are realized, which solves the problem of low spraying efficiency of existing equipment, is suitable for large-scale production and improves spraying quality and efficiency .

CN222220061UActive Publication Date: 2024-12-24HUBEI RONGKAI MECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202420865432.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-24
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

After the spraying of existing metal valves, the valve parts must be taken out before spraying the next one, resulting in low spraying efficiency and is not suitable for large-scale processing.

Method used

A spraying device including a spray box, a rotary base, a servo motor and a hot air fan is designed to achieve continuous rotary spraying of valve parts through a rotary base and gear system, and drying with a hot air fan, allowing seamless switching of the next valve part spray coating.

Benefits of technology

Improves the efficiency and uniformity of valve parts spraying, is suitable for large batch processing, and simplifies subsequent drying and pickup processes.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222220061U_ABST
    Figure CN222220061U_ABST
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Abstract

The utility model discloses spraying equipment for anti-erosion processing of metal valves, which relates to the technical field of metal valves and comprises a spraying box, two square openings are arranged on the surface of the spraying box, a partition plate is fixedly connected inside the spraying box, a rotating rod is rotatably connected inside the partition plate, and a large belt wheel is fixedly connected to the lower end of the rotating rod. According to the spraying equipment for anti-erosion machining of the metal valve, the gear rotates and drives the rotating base and the valve part to rotate through the rotating shaft, the spraying uniformity of the surface of the valve part is improved, and the spraying uniformity of the surface of the valve part is improved; and the sprayed valve piece gradually moves and finally moves out of the interior of the spraying box through a square opening in the right side, the spraying mode can continuously spray the valve piece through rotation of the rotating disc, the spraying efficiency of the valve piece is improved, and the spraying device is suitable for large-batch valve spraying treatment, and the rotating base can drive the valve piece to rotate, so that the spraying efficiency is improved. And the spraying quality of the surfaces of the valves is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal valve processing, in particular to a spraying device for anti-corrosion processing of metal valves. Background Art

[0002] As is known to all, the anti-rust paint spraying device for metal valve and pipe fittings processing is a device used to spray special anti-rust paint on the surface of the valve and pipe fittings after processing and forming, so as to reduce or isolate the contact between the humid air in the outside air and the valve and pipe fittings, thereby preventing or delaying the formation of rust on the surface of the valve and pipe fittings, so as to improve the production life of the processed metal valve and pipe fittings. It has been widely used in the field of metal valve and pipe fittings processing.

[0003] The currently published patent: CN220346302U discloses a valve paint spraying equipment for valve production. The spraying equipment places the valve on a placement table, and the driving motor drives the placement table to rotate. The paint pump pumps the paint in the paint box through the paint pipe to the air outlet of the stand, thereby spraying the rotating valve. After spraying, the dryer supplies air to the air outlet of the stand through the air supply pipe, which can dry the rotating valve. The setting of the protective structure can prevent paint from splashing, and the odor gas can be filtered through the filter box and the exhaust fan, which increases the practicality of the structure. The spraying and drying of the structure are integrated structures, and it can be dried in time after spraying to prevent the paint from flowing and causing uneven paint surface.

[0004] Based on the above search, it was found that the above patent has the following problems when in use: when the spraying equipment is in use, it can be dried in time after spraying to prevent the paint from flowing and causing an uneven paint surface, but this spraying method can only spray one valve component at a time. After the valve component is sprayed, it must be taken out and the next valve component can be sprayed. The valve components cannot be sprayed continuously, the spraying efficiency is low, and it is not suitable for large-scale valve spraying processing. Utility Model Content

[0005] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a spraying device for anti-corrosion processing of metal valves, which can solve the problem that the valve parts cannot be sprayed continuously until they are taken out after spraying, the spraying efficiency is low, and it is not suitable for large-scale valve spraying processing.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spraying device for anti-corrosion processing of metal valves, comprising a spraying box, the surface of which is provided with two square openings, a partition fixedly connected inside the spraying box, a rotating rod rotatably connected inside the partition, a large pulley fixedly connected at the lower end of the rotating rod, a belt drivingly connected on the surface of the large pulley, and a spraying device arranged at the upper end of the rotating rod;

[0007] The spraying device comprises a turntable which is welded to the upper end of a rotating rod. Six circular grooves are arranged on the top of the turntable. The insides of the six circular grooves are all rotatably connected with a rotating base for spraying.

[0008] Preferably, a servo motor is fixedly mounted on the inner wall of the spray box, a small pulley is fixedly connected to the output end of the servo motor, and the small pulley is connected to the belt transmission.

[0009] Preferably, the bottoms of the six rotating bases are welded with rotating shafts, and the lower ends of the six rotating shafts rotate through the interior of the turntable and extend to the outside.

[0010] Preferably, the lower ends of the six rotating shafts are fixedly connected with gears.

[0011] Preferably, a gear ring is welded to the top of the partition, and the six gears are all meshedly connected to the gear ring.

[0012] Preferably, a hot air blower is fixedly mounted on the top of the spray box, and a conical spray barrel is fixedly mounted on the air outlet of the hot air blower.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] (1) In the spraying equipment for anti-corrosion processing of metal valves, the gears rotate and drive the rotating base and valve parts to rotate through the rotating shaft, thereby improving the uniformity of spraying on the surface of the valve parts. The valve parts that have been sprayed gradually move and eventually move out of the interior of the spraying box through the square opening on the right. This spraying method can continuously spray the valve parts through the rotation of the turntable, thereby increasing the spraying efficiency of the valve parts. It is suitable for large-scale valve spraying processing, and the rotating base can drive the valve parts to rotate, thereby enhancing the spraying quality of the valve parts surface.

[0015] (2) In the metal valve anti-corrosion spraying equipment, after the valve part is removed from the right square opening, the hot air blower produces hot air for drying and sprays it onto the surface of the valve part through a conical nozzle, thereby drying the paint on the surface of the valve part. After the valve part is dried, the staff can directly take the valve part that has been sprayed, so that the remaining valve parts can continue to be sprayed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0017] Figure 1 This is a schematic diagram of the overall structure of a spray coating device for anti-corrosion processing of metal valves according to the utility model;

[0018] Figure 2 This is a schematic diagram of the surface structure of the servo motor of the utility model;

[0019] Figure 3 This is a schematic diagram of the bottom structure of the turntable of the utility model;

[0020] Figure 4 It is a schematic diagram of the surface structure of the rotating shaft of the utility model.

[0021] Figure numerals: 1. spray box; 2. square mouth; 3. partition; 4. rotating rod; 5. large pulley; 6. belt; 7. servo motor; 8. small pulley; 9. turntable; 10. circular groove; 11. rotating base; 12. rotating shaft; 13. gear; 14. gear ring; 15. hot air blower; 16. conical spray gun. DETAILED DESCRIPTION

[0022] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0023] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0024] In the description of the present utility model, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0025] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0026] See also Figure 1-4The utility model provides a technical solution: a spraying device for anti-corrosion processing of metal valves, comprising a spraying box 1, two square openings 2 are provided on the surface of the spraying box 1, a partition 3 is fixedly connected inside the spraying box 1, a rotating rod 4 is rotatably connected inside the partition 3, a large pulley 5 is fixedly connected to the lower end of the rotating rod 4, and a belt 6 is connected to the surface of the large pulley 5 for transmission;

[0027] A servo motor 7 is fixedly mounted on the inner wall of the spray box 1, and a small pulley 8 is fixedly connected to the output end of the servo motor 7, and the small pulley 8 is connected to the belt 6 for transmission;

[0028] A rotating disc 9 is welded to the upper end of the rotating rod 4, and six circular grooves 10 are provided on the top of the rotating disc 9. The six circular grooves 10 are rotatably connected to a rotating base 11 for spraying.

[0029] The bottoms of the six rotating bases 11 are all welded with rotating shafts 12, the lower ends of the six rotating shafts 12 rotate through the inside of the turntable 9 and extend to the outside, and the lower ends of the six rotating shafts 12 are all fixedly connected with gears 13;

[0030] A gear ring 14 is welded on the top of the partition plate 3, and the six gears 13 are meshed and connected with the gear ring 14;

[0031] When the metal valve anti-corrosion processing spraying equipment is in use, the staff starts the servo motor 7 and drives the small pulley 8 to rotate. The small pulley 8 rotates and drives the large pulley 5 to rotate through the belt 6. The rotation speed of the large pulley 5 can be reduced by the rotation of the small pulley 8 as the driving wheel. The large pulley 5 rotates and drives the top turntable 9 to rotate through the rotating rod 4. At this time, the staff puts the valve parts to be sprayed on the top of the rotating base 11. The turntable 9 rotates and drives the rotating base 11 and the top valve parts to pass through the square opening 2 on the left and enter the interior of the spray box 1. A sprayer is set on the top of the spray box 1. At this time, the spray The device can spray paint on the surface of the valve part, and in the process of the rotating base 11 driving the valve part to move, the gear 13 rotates through the meshing action with the gear ring 14, and the gear 13 rotates and drives the rotating base 11 and the valve part to rotate through the rotating shaft 12, thereby improving the uniformity of the spraying on the surface of the valve part. The valve part that has been sprayed gradually moves and finally moves out of the interior of the spray box 1 through the square opening 2 on the right. This spraying method can continuously spray the valve part through the rotation of the turntable 9, thereby increasing the spraying efficiency of the valve part, and is suitable for large-scale valve spraying processing, and the rotating base 11 can drive the valve part to rotate, thereby enhancing the spraying quality of the valve part surface.

[0032] A hot air blower 15 is fixedly installed on the top of the spray box 1 , and a conical spray barrel 16 is fixedly installed at the air outlet of the hot air blower 15 .

[0033] After the valve member is moved out from the right square opening 2, the hot air blower 15 produces hot air for drying and sprays it on the surface of the valve member through the conical nozzle 16, thereby drying the paint on the surface of the valve member. When the valve member is dried, the staff can directly take the valve member that has been sprayed, so that the remaining valve members can continue to be sprayed.

[0034] Working principle: For the spraying equipment for anti-corrosion processing of metal valves, the staff starts the servo motor 7 and drives the small pulley 8 to rotate. The small pulley 8 rotates and drives the large pulley 5 to rotate through the belt 6. The large pulley 5 rotates and drives the turntable 9 on the top to rotate through the rotating rod 4. The turntable 9 rotates and drives the rotating base 11 and the valve part on the top to pass through the square opening 2 on the left and enter the interior of the spray box 1. At this time, the sprayer can spray paint on the surface of the valve part, and in the process of the rotating base 11 driving the valve part to move, the gear 13 rotates through the meshing action with the gear ring 14. The gear 13 rotates and drives the rotating base 11 and the valve part to rotate through the rotating shaft 12, thereby improving the uniformity of the spraying on the surface of the valve part. After the valve part moves out of the square opening 2 on the right, the hot air blower 15 produces hot air for drying and sprays it on the surface of the valve part through the conical nozzle 16, thereby drying the paint on the surface of the valve part.

[0035] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A spraying device for anti-corrosion processing of metal valves, comprising a spraying box (1), the surface of the spraying box (1) is provided with two square openings (2), a partition (3) is fixedly connected inside the spraying box (1), a rotating rod (4) is rotatably connected inside the partition (3), a large pulley (5) is fixedly connected to the lower end of the rotating rod (4), and a belt (6) is transmission-connected to the surface of the large pulley (5), characterized in that: The upper end of the rotating rod (4) is provided with a spraying device; The spraying device comprises a turntable (9) which is welded to the upper end of a rotating rod (4). Six circular grooves (10) are provided on the top of the turntable (9). A rotating base (11) for spraying is rotatably connected inside the six circular grooves (10).

2. The metal valve anti-corrosion spraying equipment according to claim 1, characterized in that: A servo motor (7) is fixedly mounted on the inner wall of the spray box (1), and a small pulley (8) is fixedly connected to the output end of the servo motor (7), and the small pulley (8) is transmission-connected to the belt (6).

3. The spraying equipment for anti-corrosion processing of metal valves according to claim 1, characterized in that: The bottoms of the six rotating bases (11) are all welded with rotating shafts (12), and the lower ends of the six rotating shafts (12) rotate through the interior of the rotating disk (9) and extend to the outside.

4. The spraying equipment for anti-corrosion processing of metal valves according to claim 3 is characterized in that: The lower ends of the six rotating shafts (12) are all fixedly connected with gears (13).

5. The metal valve anti-corrosion spraying equipment according to claim 4, characterized in that: A gear ring (14) is welded to the top of the partition plate (3), and the six gears (13) are all meshedly connected to the gear ring (14).

6. The metal valve anti-corrosion spraying equipment according to claim 1, characterized in that: A hot air blower (15) is fixedly mounted on the top of the spray box (1), and a conical spray barrel (16) is fixedly mounted on the air outlet of the hot air blower (15).