Efficient continuous cleaning device for conductive carbon black
By designing a continuous cleaning device for conductive carbon black including cross beams, electric slide rails and high-pressure nozzles, the problem of filter plates requiring manual disassembly and cleaning in the prior art is solved, efficient and automated cleaning of filter plates is achieved, and cleaning efficiency is improved.
Patent Information
- Application Number
- CN202420881258.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-26
AI Technical Summary
During the filtration process of existing conductive carbon black, the filter plate needs to be disassembled and cleaned manually, which is time-consuming and labor-intensive, and lacks efficient continuous cleaning devices.
A highly efficient conductive carbon black continuous cleaning device is designed, including cross beams, electric slide rails, mounting tubes, multiple high-pressure nozzles, transmission mechanisms and cleaning rollers. The continuous cleaning of the filter plate is achieved through an automated processing mechanism to reduce manual intervention.
It improves the degree of automation and practicality, realizes efficient continuous cleaning of the filter plate, reduces manual operation time, and improves cleaning efficiency.
Smart Images

Figure CN222220300U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conductive carbon black cleaning, in particular to a high-efficiency conductive carbon black continuous cleaning device. Background Art
[0002] Conductive carbon black is carbon black with low or high resistance. It can give products conductivity or anti-static effect. Its characteristics are small particle size, large and rough specific surface area, high structure, clean surface, etc. Filters are used in the production process of carbon black to filter impurities.
[0003] In the prior art, conductive carbon black is filtered by a filter plate machine. The filter plate machine filters the carbon black through a filter chamber composed of multiple filter plates. After the filtration is completed, the filter plate is opened and the filter cake falls off. In traditional technology, the filter plate needs to be manually disassembled for cleaning, which is time-consuming and labor-intensive. Therefore, it is necessary to design an efficient conductive carbon black continuous cleaning device to solve the above problems. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a high-efficiency conductive carbon black continuous cleaning device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A high-efficiency conductive carbon black continuous cleaning device comprises a crossbeam, both side walls of the crossbeam are fixedly connected with mounting blocks, the side walls of the crossbeam are provided with a processing mechanism for processing impurities in a filter plate, the processing mechanism comprises an electric slide rail fixedly connected to the side wall of the crossbeam, the electric slide rail is provided with an electric slider, the electric slider is fixedly connected with a fixed slide rail, a mounting frame is slidably connected in the fixed slide rail, a movable plate and a first lead screw are provided in the mounting frame, two mounting tubes are provided on the side walls of the movable plate, a plurality of high-pressure nozzles connected to the interior of the mounting tube are provided on the mounting tube, a water injection pipe is provided on the mounting tube, a first motor is provided on the mounting frame, a third motor is provided at the lower end of the fixed slide rail, a second lead screw is provided in the fixed slide rail, and the second lead screw is connected to the output shaft of the third motor through a transmission mechanism.
[0007] Preferably, the transmission mechanism comprises two sprockets fixedly connected to the second lead screw and the output shaft of the third motor, and a chain is commonly provided on the two sprockets.
[0008] Preferably, a mounting frame is fixedly connected to the upper end of the mounting tube, a cleaning roller is rotatably connected inside the mounting frame, and a second motor is provided on a side wall of the mounting frame.
[0009] Preferably, a moving block is fixedly connected to the lower end of the fixed slide rail, a supporting slide rail is provided at the lower end of the moving block, a mounting tube is fixedly connected to the lower end of the supporting slide rail, and a supporting leg is provided in the mounting tube.
[0010] Preferably, a plurality of through holes are formed on the side wall of the supporting leg, and bolts are formed on the side wall of the mounting tube.
[0011] Preferably, the inner ring of the mounting tube has a rectangular cross-section, and the plurality of through holes are arranged at equal intervals.
[0012] The utility model has the following beneficial effects:
[0013] 1. The device is equipped with a processing mechanism, which cleans different filter plates through a movable mounting tube on one side of the filter plate machine, thereby improving the automation of the device and enabling continuous cleaning, thereby improving the practicality of the device;
[0014] 2. The device is provided with a transmission mechanism, and the third motor can be installed near the crossbeam to prevent the other end of the fixed slide rail from being subjected to excessive gravity, so that the electric slide rail is driven with high power, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic structural diagram of a highly efficient conductive carbon black continuous cleaning device proposed by the utility model;
[0016] Figure 2 for Figure 1 A magnified view of the structure at A;
[0017] Figure 3 It is a side view of a high-efficiency conductive carbon black continuous cleaning device proposed by the utility model.
[0018] In the figure: 1 crossbeam, 2 electric slide rail, 3 electric slider, 4 mounting frame, 5 movable plate, 6 first motor, 7 support slide rail, 8 mounting cylinder, 9 first lead screw, 10 mounting tube, 11 mounting frame, 12 second motor, 13 high pressure nozzle, 14 second lead screw, 15 chain, 16 fixed slide rail, 17 moving block, 18 cleaning roller, 19 support leg, 20 third motor. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] Reference Figure 1-3, a high-efficiency conductive carbon black continuous cleaning device, comprising a crossbeam 1, both side walls of the crossbeam 1 are fixedly connected with mounting blocks, the side walls of the crossbeam 1 are provided with a processing mechanism for processing impurities in the filter plate, the processing mechanism comprises an electric slide rail 2 fixedly connected to the side wall of the crossbeam 1, an electric slider 3 is provided on the electric slide rail 2, a fixed slide rail 16 is fixedly connected to the electric slider 3, a mounting frame 4 is slidably connected in the fixed slide rail 16, a movable plate 5 and a first lead screw 9 are provided in the mounting frame 4, two mounting pipes 10 are provided on the side wall of the movable plate 5, a plurality of high-pressure nozzles 13 connected with the inside thereof are provided on the mounting pipe 10, a water injection pipe is provided on the mounting pipe 10, the water injection pipe is connected to an external water source with a water pump, a valve is provided on the water injection pipe, a first motor 6 is provided on the mounting frame 4, a third motor 20 is provided at the lower end of the fixed slide rail 16, a second lead screw 14 is provided in the fixed slide rail 16, and the second lead screw 14 is connected to the output shaft of the third motor 20 through a transmission mechanism.
[0021] The transmission mechanism includes two sprockets fixedly connected to the second lead screw 14 and the output shaft of the third motor 20 , and a chain 15 is provided on the two sprockets.
[0022] In the utility model, the upper end of the mounting tube 10 is fixedly connected to a mounting frame 11, a cleaning roller 18 is rotatably connected inside the mounting frame 11, a second motor 12 is provided on the side wall of the mounting frame 11, and the brush of the cleaning roller 18 is not shown in the figure, which can further clean the filter plate to improve the cleaning effect.
[0023] In the utility model, a moving block 17 is fixedly connected to the lower end of the fixed slide rail 16, a supporting slide rail 7 is provided at the lower end of the moving block 17, a mounting tube 8 is fixedly connected to the lower end of the supporting slide rail 7, a supporting leg 19 is provided in the mounting tube 8, which can support the other side of the fixed slide rail 16 to improve its stability, and the cross-section of the moving block 17 is U-shaped.
[0024] In the utility model, the side wall of the support leg 19 is provided with a plurality of through holes, and the side wall of the mounting cylinder 8 is provided with bolts, so that the support leg 19 can be placed on the ground after the device is installed on filter plates of different heights, thereby expanding the application range of the device.
[0025] In the utility model, the inner circle cross section of the installation cylinder 8 is rectangular, which prevents the support legs 19 from rotating when adjusting, thereby improving the practicality of the device, and multiple through holes are arranged at equal intervals.
[0026] When in use, the crossbeam 1 is mounted on the filter plate machine. When the filter plate machine is discharging slag, the electric slide rail 2 can be started so that the electric slide block 3 drives the two mounting tubes 10 to move between the two opened filter plates, and the third motor 20 is started. The output shaft of the third motor 20 drives the second lead screw 14 to rotate through the chain 15, so that the two mounting tubes 10 move between the two filter plates, and then the first motor 6 is started to slowly lower the mounting tube 10 between the two filter plates. During this period, water from an external water source is injected into the mounting tube 10 and sprayed from multiple high-pressure nozzles 13, so as to clean the filter plates. Subsequently, the mounting tube 10 moves upward and backward to reset. As the position of the filter plate of the filter plate machine is adjusted, the mounting tube 10 moves to the corresponding position for cleaning, so as to achieve continuous cleaning.
[0027] When the installation tube 10 is directly cleaned on the filter plate, the two second motors 12 can be started, and the output shaft of the second motor 12 drives the cleaning roller 18 to rotate, so that the brush of the cleaning roller 18 can sweep out the blocking impurities, thereby improving the cleaning effect.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and practical concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A highly efficient conductive carbon black continuous cleaning device, comprising a beam (1), characterized in that: Both side walls of the cross beam (1) are fixedly connected with mounting blocks, and the side walls of the cross beam (1) are provided with a processing mechanism for processing filter plate impurities, and the processing mechanism comprises an electric slide rail (2) fixedly connected to the side wall of the cross beam (1), an electric slider (3) is provided on the electric slide rail (2), and a fixed slide rail (16) is fixedly connected to the electric slider (3), and a mounting frame (4) is slidably connected inside the fixed slide rail (16), and a movable plate (5) and a first lead screw ( 9), the side wall of the movable plate (5) is provided with two mounting tubes (10), the mounting tubes (10) are provided with a plurality of high-pressure nozzles (13) connected to the inside thereof, the mounting tubes (10) are provided with a water injection pipe, the mounting frame (4) is provided with a first motor (6), the lower end of the fixed slide rail (16) is provided with a third motor (20), the fixed slide rail (16) is provided with a second lead screw (14), and the second lead screw (14) is connected to the output shaft of the third motor (20) through a transmission mechanism.
2. The high-efficiency conductive carbon black continuous cleaning device according to claim 1, characterized in that: The transmission mechanism comprises two sprockets fixedly connected to the second lead screw (14) and the output shaft of the third motor (20), and a chain (15) is provided on the two sprockets.
3. The high-efficiency conductive carbon black continuous cleaning device according to claim 2, characterized in that: The upper end of the mounting tube (10) is fixedly connected to a mounting frame (11), a cleaning roller (18) is rotatably connected inside the mounting frame (11), and a second motor (12) is provided on the side wall of the mounting frame (11).
4. The high-efficiency conductive carbon black continuous cleaning device according to claim 3 is characterized in that: The lower end of the fixed slide rail (16) is fixedly connected to a moving block (17), the lower end of the moving block (17) is provided with a supporting slide rail (7), the lower end of the supporting slide rail (7) is fixedly connected to a mounting tube (8), and a supporting leg (19) is provided in the mounting tube (8).
5. The high-efficiency conductive carbon black continuous cleaning device according to claim 4, characterized in that: The side wall of the support leg (19) is provided with a plurality of through holes, and the side wall of the mounting tube (8) is provided with bolts.
6. The high-efficiency conductive carbon black continuous cleaning device according to claim 5, characterized in that: The inner circle cross-section of the installation cylinder (8) is rectangular, and the plurality of through holes are arranged at equal intervals.
