Pin shearing device for LED aquarium lamp processing
The pin cutting device for LED aquarium lamps addresses dust and incomplete cutting issues by incorporating a dust removal system and a shearing mechanism, ensuring efficient and complete pin cutting.
Patent Information
- Application Number
- CN202420134955.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-01-19
AI Technical Summary
Existing pin cutting devices for LED aquarium lamps generate dust, leading to accumulation and inconvenience in cleaning, and result in incomplete cutting and adhesion, necessitating re-cutting, which affects work efficiency.
A pin cutting device with a dust removal structure comprising a dust box, filter, exhaust fan, collection box, and pipeline, combined with a shearing mechanism using a shearing head, half-fan gear, and elastic component for complete cutting, avoiding adhesion and incomplete cuts.
Ensures efficient dust removal and complete cutting by preventing dust accumulation, improving cleaning efficiency and work productivity.
Smart Images

Figure CN222220998U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of LED aquarium lamp processing, in particular to a pin shearing device for processing LED aquarium lamps. Background Art
[0002] The pin cutting machine is mainly used to cut off the redundant pins of components after welding. The machine is assembled from parts manufactured by precision technology. The key parts are ground, the imported bearing assembly has good consistency of pin cutting, the blade speed is fast, stable, low noise, high efficiency, easy operation, etc. The double guide rail stroke is adjusted synchronously, and the pin cutting height can be adjusted at will.
[0003] With reference to CN104384396B, the present invention discloses an LED pin cutting device for a plug-in LED light strip, comprising a storage box, a control button, a pin cutting groove, and a pair of shears, and also comprising two moving guide rails for the plug-in LED light strip arranged above the storage box, the two moving guide rails for the plug-in LED light strip being arranged in parallel on both sides of the pin cutting groove, a pulley being arranged in the moving guide rails for the plug-in LED light strip, the pulley driving the welded plug-in LED light strip to move in the guide rails, when the LED pins on the plug-in LED light strip move to the blades of the shears in the pin cutting grooves, the shears cut off the LED pins, the device facilitates the cutting of the LED pins on the plug-in LED light strip, and the plug-in LED light strip will not bend during the moving process, thereby protecting the electronic components on the plug-in LED light strip, reducing the failure rate of the finished product, and improving the yield rate.
[0004] In the reference document, dust is generated when the pins are cut, and no dust removal structure is set, resulting in dust accumulation affecting the pin cutting work and inconvenient cleaning. At the same time, incomplete cutting may occur when the pins are cut, and adhesion may occur, which requires re-cutting later, affecting work efficiency. Therefore, a pin cutting device for LED aquarium lamp processing is proposed to solve the above problems. Utility Model Content
[0005] The utility model provides a pin shearing device for processing LED aquarium lamps, aiming to solve the problem in reference documents that dust is generated when the pins are sheared, no dust removal structure is provided, dust accumulation affects the pin shearing work, and cleaning is inconvenient; at the same time, incomplete cutting may occur when the pins are cut, adhesion may occur, and re-cutting is required later, which affects work efficiency.
[0006] The utility model is implemented as follows: a pin cutting device for processing LED aquarium lights, comprising a base: the top of the base is fixedly connected with a support frame, the inner side wall of the support frame is fixedly connected with a connecting plate, the top of the connecting plate is fixedly connected with a first tooth plate, the outer side wall of the connecting plate is slidably connected with a moving block, the outer side wall of the moving block is fixedly connected with a mounting frame, the bottom of the mounting frame is provided with a pin cutting structure, and the interior of the mounting frame is provided with a dust removal structure.
[0007] Preferably, a rotating motor is fixedly installed on the top of the mounting frame, the output end of the rotating motor is fixedly connected to a driving shaft, the outer wall of the driving shaft is transmission-connected to a transmission belt, the inner wall of the far end of the transmission belt is transmission-connected to a driven shaft, one end of the driven shaft is fixedly connected to a rotating gear, and the rotating gear is meshed with the first tooth plate.
[0008] Preferably, a plurality of electric telescopic rods are installed on the top of the base, and the top ends of the plurality of electric telescopic rods are fixedly connected to a placement table.
[0009] Preferably, a dust box is installed on the inner wall of the mounting frame, a bellows is installed on one side of the dust box, an exhaust fan is installed inside the bellows, a filter is installed on the side wall of the dust box close to the exhaust fan, a collection box is installed on the bottom of the dust box, a pipe is fixedly connected to one side of the dust box, and one end of the pipe passes through the mounting frame and is fixedly connected to a flared opening.
[0010] Preferably, the bottom of the mounting frame is fixedly connected to a fixing plate, the inner wall of the fixing plate is fixedly connected to a connecting rod, the outer wall of the connecting rod is rotatably connected to a half-fan gear, the inner wall of the fixing plate is fixedly connected to a sliding rod, the half-fan gear and the sliding rod are meshed with each other, the outer wall of the sliding rod is slidably connected to a second tooth plate, the bottom of the second tooth plate is fixedly connected to a mounting plate, the outer wall of the mounting plate is fixedly installed with a driving motor, the output end of the driving motor is fixedly connected to a rotating shaft, and the outer wall of the rotating shaft is fixedly connected to a shearing head.
[0011] Preferably, an outer side wall of the sliding rod is sleeved with an elastic component between the second tooth plate and the fixed plate, and ends of the elastic component are fixedly connected to the second tooth plate and the fixed plate respectively.
[0012] Preferably, the dust collecting box, filter, exhaust fan, collection box, pipeline and expansion port constitute a dust removal structure.
[0013] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0014] By adopting the dust box, filter, exhaust fan, collection box, pipeline, and flaring, the dust generated by cutting the pins can be collected and cleaned in time to avoid dust accumulation, ensure the smooth shearing work, and improve the cleaning efficiency. By adopting the fixed plate, drive motor, shearing head, connecting rod, half-sector gear, slide rod, elastic component, second tooth plate, and mounting plate, the pins can be cut well. With the cooperation of the half-sector gear, second tooth plate, slide rod, and elastic component, reciprocating cutting is performed, making the cutting more complete, avoiding adhesion and incomplete cutting, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a main structural schematic diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the mobile structure of the mounting frame of the utility model;
[0017] Figure 3 The utility model Figure 1 The enlarged structural diagram at A in the middle;
[0018] Figure 4 It is a side structural schematic diagram of the shearing blade head of the utility model.
[0019] In the figure: 1. base; 2. support frame; 3. placement table; 4. connecting plate; 5. first tooth plate; 6. mounting frame; 7. moving block; 8. fixing plate; 9. driving motor; 10. shearing blade; 11. electric telescopic rod; 12. flaring; 13. driving shaft; 14. transmission belt; 15. driven shaft; 16. rotating gear; 17. dust collecting box; 18. filter; 19. exhaust fan; 20. collecting box; 21. connecting rod; 22. half fan gear; 23. sliding rod; 24. elastic component; 25. second tooth plate; 26. mounting plate. DETAILED DESCRIPTION
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0022] The utility model embodiment provides a pin cutting device for processing LED aquarium lamps, such as Figure 1 , Figure 2 As shown, it includes a base 1: the top of the base 1 is fixedly connected to a support frame 2, the inner side wall of the support frame 2 is fixedly connected to a connecting plate 4, the top of the connecting plate 4 is fixedly connected to a first tooth plate 5, the outer side wall of the connecting plate 4 is slidably connected to a moving block 7, the outer side wall of the moving block 7 is fixedly connected to a mounting frame 6, a rotating motor is fixedly installed on the top of the mounting frame 6, the output end of the rotating motor is fixedly connected to a driving shaft 13, the outer side wall of the driving shaft 13 is transmission-connected to a transmission belt 14, the inner side wall of the far end of the transmission belt 14 is transmission-connected to a driven shaft 15, one end of the driven shaft 15 is fixedly connected to a rotating gear 16, the rotating gear 16 is meshed with the first tooth plate 5, and a plurality of electric telescopic rods 11 are installed on the top of the base 1, and the tops of the plurality of electric telescopic rods 11 are all fixedly connected to a placement table 3.
[0023] In this embodiment, when performing multi-station foot cutting work, the rotating motor is turned on to rotate the driving shaft 13, and the driving shaft 13 drives the driven shaft 15 and the rotating gear 16 to rotate through the transmission belt 14. The meshing action between the rotating gear 16 and the first tooth plate 5 allows the mounting frame 6 and the moving block 7 to move on the outer wall of the connecting plate 4 and move to the top of the placement table 3 where the foot cutting work needs to be performed. The electric telescopic rod 11 is turned on to raise the placement table 3 for foot cutting.
[0024] In a further preferred embodiment of the present invention, Figure 1 , Figure 4 As shown, a cutting foot structure is provided at the bottom of the mounting frame 6, and a fixing plate 8 is fixedly connected to the bottom of the mounting frame 6, and a connecting rod 21 is fixedly connected to the inner wall of the fixing plate 8, and a half-sector gear 22 is rotatably connected to the outer wall of the connecting rod 21, and a sliding rod 23 is fixedly connected to the inner wall of the fixing plate 8, and the half-sector gear 22 and the sliding rod 23 are meshed with each other, and a second tooth plate 25 is slidably connected to the outer wall of the sliding rod 23, and a mounting plate 26 is fixedly connected to the bottom of the second tooth plate 25, and a driving motor 9 is fixedly installed on the outer wall of the mounting plate 26, and a rotating shaft is fixedly connected to the output end of the driving motor 9, and a shearing cutter head 10 is fixedly connected to the outer wall of the rotating shaft, and an elastic component 24 is sleeved on the outer wall of the sliding rod 23 between the second tooth plate 25 and the fixing plate 8, and the ends of the elastic component 24 are respectively fixedly connected to the second tooth plate 25 and the fixing plate 8.
[0025] In this embodiment, when shearing the stitches, the driving motor 9 is turned on and the half-fan gear 22 is driven to rotate by an external power source. With the cooperation of the half-fan gear 22, the second tooth plate 25, the slide rod 23, and the elastic component 24, the meshing action between the half-fan gear 22 and the second tooth plate 25 and the rebound force of the elastic component 24 enable the shearing head 10 to reciprocately cut the stitches, thereby making the cutting more complete, avoiding the problems of adhesion and incomplete cutting, and improving the cutting efficiency.
[0026] In a further preferred embodiment of the present invention, Figure 1 , Figure 3 As shown, a dust removal structure is provided inside the mounting frame 6, a dust collecting box 17 is installed on the inner side wall of the mounting frame 6, a bellows is installed on one side of the dust collecting box 17, an exhaust fan 19 is installed inside the bellows, a filter screen 18 is installed on the side wall of the dust collecting box 17 close to the exhaust fan 19, a collecting box 20 is installed at the bottom of the dust collecting box 17, a pipe is fixedly connected to one side of the dust collecting box 17, one end of the pipe passes through the mounting frame 6 and is fixedly connected to the flare 12, and the dust collecting box 17, the filter screen 18, the exhaust fan 19, the collecting box 20, the pipe, and the flare 12 constitute a dust removal structure.
[0027] In this embodiment, dust is generated when the pins are cut. Dust accumulation will occur during long-term operation, affecting the pin cutting work, and dust removal and cleaning are required. When the shear head 10 cuts the pins, the exhaust fan 19 is turned on to absorb the dust generated by the cutting through the pipe and the flared opening 12, so that the dust is collected in the collection box 20 at the bottom of the dust box 17. The dust generated by the cutting pins can be collected and cleaned in time to avoid dust accumulation, thereby ensuring the smooth progress of the cutting work.
[0028] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the described action sequence, because according to the utility model, some steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the utility model.
[0029] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0030] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0031] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A pin cutting device for processing LED aquarium lamps, characterized in that: The invention comprises a base (1): the top of the base (1) is fixedly connected to a support frame (2), the inner side wall of the support frame (2) is fixedly connected to a connecting plate (4), the top of the connecting plate (4) is fixedly connected to a first tooth plate (5), the outer side wall of the connecting plate (4) is slidably connected to a moving block (7), the outer side wall of the moving block (7) is fixedly connected to a mounting frame (6), the bottom of the mounting frame (6) is provided with a foot cutting structure, and the interior of the mounting frame (6) is provided with a dust removal structure.
2. A pin cutting device for processing LED aquarium lamps as claimed in claim 1, characterized in that: A rotating motor is fixedly mounted on the top of the mounting frame (6); an output end of the rotating motor is fixedly connected to a driving shaft (13); an outer wall of the driving shaft (13) is transmission-connected to a transmission belt (14); an inner wall of the distal end of the transmission belt (14) is transmission-connected to a driven shaft (15); one end of the driven shaft (15) is fixedly connected to a rotating gear (16); and the rotating gear (16) is meshed with the first tooth plate (5).
3. A pin cutting device for processing LED aquarium lamps as claimed in claim 2, characterized in that: A plurality of electric telescopic rods (11) are installed on the top of the base (1), and the top ends of the plurality of electric telescopic rods (11) are fixedly connected to a placement platform (3).
4. A pin cutting device for processing LED aquarium lamps as claimed in claim 3, characterized in that: A dust box (17) is installed on the inner side wall of the mounting frame (6), a bellows is installed on one side of the dust box (17), an exhaust fan (19) is installed inside the bellows, a filter (18) is installed on the side wall of the dust box (17) close to the exhaust fan (19), a collection box (20) is installed at the bottom of the dust box (17), one side of the dust box (17) is fixedly connected to a pipe, and one end of the pipe passes through the mounting frame (6) and is fixedly connected to a flared opening (12).
5. The pin cutting device for processing LED aquarium lamps as claimed in claim 4, characterized in that: The bottom of the mounting frame (6) is fixedly connected to a fixing plate (8), the inner side wall of the fixing plate (8) is fixedly connected to a connecting rod (21), the outer side wall of the connecting rod (21) is rotatably connected to a half-sector gear (22), the inner side wall of the fixing plate (8) is fixedly connected to a sliding rod (23), the half-sector gear (22) and the sliding rod (23) are meshed with each other, the outer side wall of the sliding rod (23) is slidably connected to a second tooth plate (25), the bottom of the second tooth plate (25) is fixedly connected to a mounting plate (26), the outer side wall of the mounting plate (26) is fixedly installed with a driving motor (9), the output end of the driving motor (9) is fixedly connected to a rotating shaft, and the outer side wall of the rotating shaft is fixedly connected to a shearing blade (10).
6. The pin cutting device for processing LED aquarium lamps as claimed in claim 5, characterized in that: The outer wall of the sliding rod (23) is located between the second tooth plate (25) and the fixed plate (8) and is sleeved with an elastic component (24), and the ends of the elastic component (24) are fixedly connected to the second tooth plate (25) and the fixed plate (8) respectively.
7. A pin cutting device for processing LED aquarium lamps as claimed in claim 6, characterized in that: The dust collecting box (17), the filter screen (18), the exhaust fan (19), the collection box (20), the pipeline, and the expansion port (12) constitute a dust removal structure.
