Multi-station drilling machine

The multi-station drilling machine addresses inefficiencies in existing CNC machines by enabling simultaneous multi-position drilling and effective dust management, improving efficiency and safety.

CN222221181UActive Publication Date: 2024-12-24CSR QINGDAO HUAXUAN WATER
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Patent Information

Application Number
CN202420907708.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-24
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

Existing fully automatic drilling machines are inefficient in drilling multiple holes in profiles due to the need for sequential drilling and high operational costs, with CNC machines being particularly slow and costly.

Method used

A multi-station drilling machine equipped with multiple vertical and horizontal drilling mechanisms, a loading and unloading mechanism, and a dust collection mechanism, and a dust collection mechanism, which allows simultaneous drilling in multiple positions without the need for sequential operations, and includes adjustable lifting devices and dust collection systems.

Benefits of technology

Enhances drilling efficiency by allowing simultaneous drilling in multiple positions, reduces dust pollution, and ensures worker safety through effective dust removal, with adjustable speed settings and automated drill bit selection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a multi-station drilling machine, which belongs to the technical field of drilling machines and comprises a rack, a feeding and discharging mechanism and a drilling mechanism, the feeding and discharging mechanism and the drilling mechanism are both arranged at the top of the rack, the drilling mechanism comprises a plurality of vertical drilling mechanisms and a plurality of horizontal drilling mechanisms, the feeding and discharging mechanism comprises a material lifting platform, and the material lifting platform is arranged on the rack. The multiple vertical drilling mechanisms are located over the material lifting table, the multiple horizontal drilling mechanisms are located on one side of the material lifting table, and the multiple vertical drilling mechanisms and the multiple horizontal drilling mechanisms are all arranged right opposite to the material lifting table. By means of the sectional material drilling device, multi-position drilling can be conducted on sectional materials at the same time, one-by-one drilling is not needed, and the sectional material drilling efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of drilling machines, in particular to a multi-station drilling machine. Background Art

[0002] A drilling machine is a machine that uses a tool that is harder and sharper than the target to leave a cylindrical hole on the target object through rotary cutting or rotary extrusion. It achieves the desired effect by drilling holes in precision parts. There are semi-automatic drilling machines and fully automatic drilling machines. With the increase in human resource costs, most companies consider fully automatic drilling machines as a development direction. With the development of the times and the improvement of the drilling technology of automatic drilling machines, the use of fully automatic drilling machines to drill various hardware molds, fixtures and many accessories has obvious advantages.

[0003] At present, when drilling holes in profiles, the commonly used fully automatic drilling machines include multi-joint hinge drilling machines, double-end horizontal multi-hole drilling machines and CNC drilling and milling equipment. Among them, the multi-joint hinge drilling machine and the double-end horizontal multi-hole drilling machine are simple to operate, but can only drill holes in the horizontal plane. Although the CNC drilling and milling equipment can drill holes in multiple positions, it can only drill holes one by one, with relatively low efficiency and high cost. Utility Model Content

[0004] In view of the defects or shortcomings in the prior art, the utility model provides a multi-station drilling machine, which can drill holes in multiple positions of profiles at the same time without the need to drill holes one by one, thereby improving the drilling efficiency of the profiles.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An embodiment of the utility model provides a multi-station drilling machine, including a frame, a loading and unloading mechanism and a drilling mechanism, the loading and unloading mechanism and the drilling mechanism are both arranged on the top of the frame, the drilling mechanism includes a plurality of vertical drilling mechanisms and a plurality of horizontal drilling mechanisms, the loading and unloading mechanism includes a material lifting platform, the plurality of vertical drilling mechanisms are located directly above the material lifting platform, the plurality of horizontal drilling mechanisms are located on one side of the material lifting platform, and the plurality of vertical drilling mechanisms and the plurality of horizontal drilling mechanisms are both arranged directly opposite the material lifting platform.

[0007] Furthermore, the loading and unloading mechanism includes a loading mechanism and a unloading mechanism, and the loading mechanism and the unloading mechanism are arranged opposite to each other, wherein the loading mechanism includes a material table, and the material lifting platform is arranged on one side of the material table.

[0008] Furthermore, a plurality of material slide rails are arranged between the material platform and the material lifting platform, one end of the material slide rail is connected to the material platform, and the other end is arranged to be tilted downward so that the end of the material slide rail is located directly above the material lifting platform.

[0009] Furthermore, a lifting mechanism is provided at both ends of the material lifting platform, and the lifting mechanism includes a fixed frame, and the fixed frame is a "]"-shaped structure. A screw rod is provided on the fixed frame, and both ends of the screw rod are rotatably connected to the fixed frame, and a sliding block is rotatably connected to the screw rod, and guide rods are slidably connected on both sides of the sliding block, and both ends of the guide rod are fixedly connected to the fixed frame, and the top of the screw rod passes through the fixed frame and is fixedly connected to a handwheel.

[0010] Furthermore, the feeding mechanism also includes a material fixing mechanism, and there are multiple material fixing mechanisms. The multiple material fixing mechanisms are all arranged below the material table and facing the material lifting platform. A first sliding mechanism is arranged below the material table, and the first sliding mechanism is fixed on the frame. The multiple material fixing mechanisms are all fixed on the first sliding mechanism.

[0011] Furthermore, there are multiple unloading mechanisms, and the bottoms of the multiple unloading mechanisms are connected to the second sliding mechanism through a second connecting plate. The second sliding mechanism is arranged on the side of the material lifting platform away from the first sliding mechanism, and the second sliding mechanism is arranged parallel to the first sliding mechanism.

[0012] Furthermore, the vertical drilling mechanism includes a first support plate, which is an L-shaped structure, including a bottom plate and a side plate, the bottom plate is fixedly connected to the second sliding mechanism, a screw guide mechanism is provided on the side of the side plate facing the material platform, a slide is slidably connected to the screw guide mechanism, a first drilling rig is provided on the slide, and the first drilling rig is located directly above the material lifting platform.

[0013] Furthermore, the horizontal drilling mechanism includes a second drilling rig and a linear module, the second drilling rig is fixed on a slide of the linear module, the movement of the second drilling rig is achieved through the linear module, and the bottom of the linear module is fixedly connected to the first sliding mechanism through a second support plate.

[0014] Furthermore, it also includes a dust suction mechanism, which includes a first dust suction hood, which is fixed to the slide of the vertical drilling mechanism through a fixing plate and is located on one side of the first drilling rig. The first dust suction hood is connected to the vacuum cleaner through a pipe.

[0015] Furthermore, a purge hole is provided at one end of the material lifting platform, and a second dust collecting hood is provided at the other end. The purge hole is connected to a compressed air pipeline, and the second dust collecting hood is connected to a dust collector through a pipeline.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. The utility model arranges a plurality of vertical drilling mechanisms and horizontal drilling mechanisms on both sides of the material lifting platform, and utilizes the vertical drilling mechanisms and the horizontal drilling mechanisms to drill holes on the horizontal surface and the side of the profile at the same time. The drilling position is adjustable, and there is no need to drill holes one by one, thereby improving the drilling efficiency of the profile.

[0018] 2. The utility model arranges lifting devices at both ends of the material lifting platform, and can adjust and fix the height of the material according to the shape of the material, so as to facilitate the punching operation of profiles of different specifications.

[0019] 3. The utility model is respectively provided with a first dust collecting hood on one side of the first drilling rig, a purge hole and a second dust collecting hood are provided at both ends of the material lifting platform, and exhaust ports are provided on both sides of the material platform to connect with a vacuum cleaner, so that the dust generated during drilling can be removed in time to avoid dust pollution and affect the health of the workers.

[0020] 4. The maximum speed of the drilling machine provided by the utility model is 30,000 rpm, and the speed of the drilling machine is adjustable. Different working modes can be selected on the touch screen of the control box according to the material of the profile. The system will select the appropriate speed according to the material of the profile and remind the operator to replace the appropriate drill bit. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the front structure of the drilling machine in the embodiment of the utility model;

[0022] Figure 2 This is a schematic diagram of the back structure of the drilling machine in the embodiment of the utility model;

[0023] Figure 3 This is a schematic diagram of the lifting mechanism in the embodiment of the utility model;

[0024] Figure 4 This is a position relationship diagram of each mechanism on the upper surface of the frame in the embodiment of the utility model;

[0025] Figure 5 This is a structural diagram of the material fixing mechanism in the embodiment of the utility model;

[0026] Figure 6 This is a schematic diagram of a feeding mechanism in an embodiment of the utility model;

[0027] Figure 7 This is a schematic diagram of a vertical drilling mechanism in an embodiment of the utility model;

[0028] Figure 8 This is a schematic diagram of the structure of the horizontal drilling mechanism in the embodiment of the utility model;

[0029] Among them, 1, rack; 2, material table; 3, material lifting platform; 4, material slide rail; 5, lifting mechanism; 51, fixed frame; 52, screw rod; 53, sliding block; 54, guide rod; 55, hand wheel; 6, material fixing mechanism; 61, first cylinder; 62, first push block; 63, first connecting plate; 7, first sliding mechanism; 71, first slide rail; 72, first slider; 8, unloading mechanism; 81, second cylinder; 82, second push block; 83, second connecting plate; 9, The second sliding mechanism; 91, the second slide rail; 92, the second slide block; 10, the finished product rack; 11, the vertical drilling mechanism; 111, the first support plate; 112, the screw guide mechanism; 113, the slide; 114, the drive motor; 115, the first drilling rig; 12, the horizontal drilling mechanism; 121, the second drilling rig; 122, the linear module; 123, the second support plate; 13, the first dust hood; 14, the exhaust port; 15, the purge hole; 16, the second dust hood; 17, the control box. DETAILED DESCRIPTION

[0030] The drilling machine provided by the utility model is mainly used for drilling holes in frames of photovoltaic modules, drilling holes in door and window profiles, and profiles in other industries that require drilling holes in multiple positions and on different planes.

[0031] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0032] A typical implementation of the present utility model is as follows Figure 1 and Figure 2 As shown, a multi-station drilling machine includes a frame 1, a loading and unloading mechanism, a drilling mechanism and a dust collection mechanism, wherein the loading and unloading mechanism and the drilling mechanism are both arranged on the top of the frame 1.

[0033] The loading and unloading mechanism includes a loading mechanism and a unloading mechanism 8, which are arranged opposite to each other, wherein the loading mechanism includes a material platform 2, and a material lifting platform 3 is arranged on one side of the material platform 2. The height of the material platform 2 is higher than the height of the material lifting platform 3, and a plurality of material slide rails 4 are arranged between the material platform 2 and the material lifting platform 3. One end of the material slide rail 4 is connected to the material platform 2, and the other end is arranged to be tilted downward so that the end of the material slide rail 4 is located directly above the material lifting platform 3. After the material moves to the edge of one side of the material platform 2, it slides along the material slide rail 4 and finally falls onto the material lifting platform 3, thereby realizing material loading.

[0034] The material lifting platform 3 is an "L"-shaped structure, including a vertical plate and a horizontal plate. The vertical plate and the horizontal plate are vertically arranged. The vertical plate is arranged on the side of the horizontal plate away from the material platform 2. The material slides along the material slide rail 4 and falls onto the horizontal plate. The vertical plate prevents the material from sliding off the horizontal plate.

[0035] Lifting mechanisms 5 are provided at both ends of the material lifting platform 3. Both ends of the material lifting platform 3 are connected to the lifting mechanisms 5. The height of the material lifting platform 3 is controlled by the lifting mechanisms 5, so that materials of different specifications can be drilled.

[0036] Specifically, Figure 3 As shown, the lifting mechanism 5 includes a fixed frame 51, which is a "]"-shaped structure. A screw rod 52 is arranged on the fixed frame 51. Both ends of the screw rod 52 are rotatably connected to the fixed frame 51. A sliding block 53 is rotatably connected to the screw rod 52. Guide rods 54 are slidably connected to both sides of the sliding block 53. Both ends of the guide rod 54 are fixedly connected to the fixed frame 51. The top of the screw rod 52 passes through the fixed frame 51 and is fixedly connected to a hand wheel 55. By rotating the hand wheel 55, the sliding block 53 is driven up and down by the screw rod 52. The sliding block 53 is fixedly connected to the end of the material lifting platform 3, so that the lifting mechanism 5 is used to drive the material lifting platform 3 to move up and down.

[0037] Both ends of the material lifting platform 3 are provided with level rulers to facilitate keeping the platform in a horizontal state when adjusting the height.

[0038] The feeding mechanism also includes a material fixing mechanism 6, and a plurality of material fixing mechanisms 6 are provided. The plurality of material fixing mechanisms 6 are all arranged below the material platform 2 and are arranged opposite to the material lifting platform 3. A first sliding mechanism 7 is arranged below the material platform 2, and the first sliding mechanism 7 is fixed on the frame 1. The plurality of material fixing mechanisms 6 are all fixed on the first sliding mechanism 7, so that the material fixing mechanism 6 can slide on the frame 1.

[0039] Specifically, Figure 4 and Figure 5 As shown, the first sliding mechanism 7 includes a first slide rail 71, two first slide rails 71 are provided, the two first slide rails 71 are arranged in parallel, and multiple first sliders 72 are slidably connected to the first slide rail 71. The material fixing mechanism 6 includes a first cylinder 61, and a first push block 62 is fixed to the telescopic end of the first cylinder 61. The bottom of the first cylinder 61 is fixedly connected to the first slider 72 through a first connecting plate 63.

[0040] When preparing to drill a hole in the material, the first cylinder 61 drives the first push block 62 to move. Since the first cylinder 61 is arranged opposite to the material lifting platform 3, the first push block 62 can contact the side of the material after the telescopic end of the first cylinder 61 is extended, so that the material is clamped by using multiple first push blocks 62 and the vertical plates on the material lifting platform 3 to prevent the material from moving during drilling.

[0041] like Figure 6As shown, the unloading mechanism 8 includes multiple second cylinders 81, the telescopic ends of the multiple second cylinders 81 are fixedly connected with second push blocks 82, the bottoms of the multiple second cylinders 81 are connected to the second sliding mechanism 9 through a second connecting plate 83, and the second sliding mechanism 9 is arranged on the side of the material lifting platform 3 away from the first sliding mechanism 7, and the second sliding mechanism 9 is arranged parallel to the first sliding mechanism 7.

[0042] The second sliding mechanism 9 is similar in structure to the first sliding mechanism 7 , and includes two second slide rails 91 arranged in parallel, a plurality of second sliders 92 are slidably connected to the second slide rails 91 , and the bottom of the second cylinder 81 is fixedly connected to the second slider 92 via a second connecting plate 83 .

[0043] A plurality of through holes 31 are provided on the vertical plate of the material lifting platform 3, and the plurality of through holes 31 are arranged in one-to-one correspondence with the plurality of second cylinders 81. The size of the through hole 31 is larger than the size of the second push block 82, so that the second push block 82 can pass through the through hole 31. When unloading, the first push block 62 retracts following the first cylinder 61, and the second push block 82 extends following the second cylinder 81. The second push block 82 passes through the through hole 31 and contacts the side of the material, thereby pushing the material off the material lifting platform 3 and onto the finished product rack 10 located below the rack 1.

[0044] The drilling mechanism includes a plurality of vertical drilling mechanisms 11 and a plurality of horizontal drilling mechanisms 12. The plurality of vertical drilling mechanisms 11 are all fixed on the second sliding mechanism 9 so that the vertical drilling mechanisms 11 can slide on the frame 1. Specifically, Figure 7 As shown, the vertical drilling mechanism 11 includes a first support plate 111, and the first support plate 111 is an L-shaped structure, including a bottom plate and a side plate, the bottom plate is fixedly connected to the second slider 92, and a screw guide rail mechanism 112 is arranged on the side of the side plate facing the material table 2. The screw guide rail mechanism 112 is a common transmission mechanism composed of a screw and a guide rail, and a slide 113 is slidably connected to the screw guide rail mechanism 112. The middle part of the bottom surface of the slide 113 is fixedly connected to the screw nut, and the bottom surfaces of the slide 113 are fixedly connected to the guide nut on both sides. The slider on the rail is connected, and a driving motor 114 is arranged at the top of the screw guide mechanism 112. The output shaft of the driving motor 114 is connected to one end of the screw, so that the driving motor 114 is used to drive the screw to rotate, thereby realizing the lifting movement of the slide 113. A first drilling rig 115 is arranged on the slide 113, and the first drilling rig 115 is located directly above the material lifting platform 3. The first drilling rig 115 follows the slide 113 to perform the lifting movement, so as to drill holes in the material fixed on the material lifting platform 3.

[0045] like Figure 8As shown, multiple horizontal drilling mechanisms 12 are fixedly connected to the first sliding mechanism 7, and the first sliding mechanism 7 is used to make the multiple horizontal drilling mechanisms 12 slide on the frame 1. The horizontal drilling mechanism 12 includes a second drilling rig 121 and a linear module 122. The second drilling rig 121 is fixed on the slide 113 of the linear module 122. The movement of the second drilling rig 121 is achieved by the linear module 122. The bottom of the linear module 122 is fixed to the first slide rail 72 through a second support plate 123, thereby realizing the sliding connection between the horizontal drilling mechanism 12 and the first slide rail 71. The second drilling rig 121 is set opposite to the material lifting platform 3, and the linear module 122 drives the second drilling rig 121 to perform telescopic movement, thereby drilling the side wall of the material placed on the material lifting platform 3.

[0046] The dust collection mechanism includes a first dust collection hood 13, which is fixed on the slide 113 of the vertical drilling mechanism 11 through a fixing plate and is located on one side of the first drilling rig 115. The first dust collection hood 13 is connected to the vacuum cleaner through a pipeline. The dust generated during the drilling process enters the vacuum cleaner through the pipeline through the negative pressure of the vacuum cleaner for filtering and treatment.

[0047] In addition, side panels are provided on both sides and the rear side of the bottom of the material platform 2. Exhaust ports 14 are provided on the side panels on both sides of the material platform 2. The exhaust ports 14 on both sides are connected to the vacuum cleaner through pipes, so that the bottom of the material platform 2 acts as a dust collecting hood. Through negative pressure suction, a negative pressure environment is generated around the drilling machine to prevent dust from escaping.

[0048] In addition, a purge hole 15 is provided at one end of the material lifting platform 3, and a second dust collecting hood 16 is provided at the other end. The purge hole 15 is connected to the compressed air pipeline, and the second dust collecting hood 16 is connected to the dust collector through the pipeline. After the workpiece is processed, the compressed air solenoid valve is opened, and the compressed air enters the product cavity through the purge hole 15. The dust is blown out and enters the second dust collecting hood 16 on the other side. There is negative pressure in the second dust collecting hood 16, which enhances the dust collection effect. The dust enters the vacuum cleaner through the pipeline for filtration and treatment.

[0049] The frame 1 is also provided with a control box 17, in which a controller and a touch screen are provided. The controller is electrically connected to each structure respectively. Different working modes can be selected through the touch screen. The controller selects a suitable rotation speed according to different profiles and reminds the operator to replace the appropriate drill bit.

[0050] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A multi-station drilling machine, characterized in that: It includes a frame, a loading and unloading mechanism and a drilling mechanism, wherein the loading and unloading mechanism and the drilling mechanism are both arranged on the top of the frame, the drilling mechanism includes multiple vertical drilling mechanisms and multiple horizontal drilling mechanisms, the loading and unloading mechanism includes a material lifting platform, the multiple vertical drilling mechanisms are located directly above the material lifting platform, the multiple horizontal drilling mechanisms are located on one side of the material lifting platform, and the multiple vertical drilling mechanisms and the multiple horizontal drilling mechanisms are both arranged directly opposite the material lifting platform.

2. A multi-station drilling machine as claimed in claim 1, characterized in that: The loading and unloading mechanism comprises a loading mechanism and a unloading mechanism, and the loading mechanism and the unloading mechanism are arranged opposite to each other, wherein the loading mechanism comprises a material table, and the material lifting platform is arranged on one side of the material table.

3. A multi-station drilling machine as claimed in claim 2, characterized in that: A plurality of material slide rails are arranged between the material platform and the material lifting platform, one end of the material slide rail is connected to the material platform, and the other end is arranged to tilt downward so that the end of the material slide rail is located directly above the material lifting platform.

4. A multi-station drilling machine as claimed in claim 1, characterized in that: Both ends of the material lifting platform are provided with a lifting mechanism, and the lifting mechanism includes a fixed frame, and the fixed frame is a "]"-shaped structure. A screw rod is provided on the fixed frame, and both ends of the screw rod are rotatably connected to the fixed frame. A sliding block is rotatably connected to the screw rod, and guide rods are slidably connected to both sides of the sliding block. Both ends of the guide rod are fixedly connected to the fixed frame, and the top of the screw rod passes through the fixed frame and is fixedly connected to a hand wheel.

5. A multi-station drilling machine as claimed in claim 2, characterized in that: The feeding mechanism also includes a material fixing mechanism, and there are multiple material fixing mechanisms. The multiple material fixing mechanisms are all arranged below the material table and facing the material lifting platform. A first sliding mechanism is arranged below the material table, and the first sliding mechanism is fixed on the frame. The multiple material fixing mechanisms are all fixed on the first sliding mechanism.

6. A multi-station drilling machine as claimed in claim 5, characterized in that: There are multiple unloading mechanisms, and the bottoms of the multiple unloading mechanisms are connected to the second sliding mechanism through the second connecting plate. The second sliding mechanism is arranged on the side of the material lifting platform away from the first sliding mechanism, and the second sliding mechanism is arranged parallel to the first sliding mechanism.

7. A multi-station drilling machine as claimed in claim 6, characterized in that: The vertical drilling mechanism includes a first support plate, which is an L-shaped structure, including a bottom plate and a side plate, the bottom plate is fixedly connected to the second sliding mechanism, a screw guide mechanism is provided on the side of the side plate facing the material platform, a slide is slidably connected to the screw guide mechanism, a first drilling rig is provided on the slide, and the first drilling rig is located directly above the material lifting platform.

8. A multi-station drilling machine as claimed in claim 5, characterized in that: The horizontal drilling mechanism includes a second drilling rig and a linear module. The second drilling rig is fixed on a slide of the linear module. The movement of the second drilling rig is achieved through the linear module. The bottom of the linear module is fixedly connected to the first sliding mechanism through a second support plate.

9. A multi-station drilling machine as claimed in claim 1, characterized in that: It also includes a dust suction mechanism, which includes a first dust suction hood, which is fixed to the slide of the vertical drilling mechanism through a fixing plate and is located on one side of the first drilling rig. The first dust suction hood is connected to the dust collector through a pipeline.

10. A multi-station drilling machine as claimed in claim 9, characterized in that: One end of the material lifting platform is provided with a purge hole, and the other end is provided with a second dust collecting hood, the purge hole is connected to a compressed air pipeline, and the second dust collecting hood is connected to a dust collector through a pipeline.

Citation Information

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