Battery module milling center

The battery module milling center addresses inefficiencies in disassembly by allowing simultaneous milling of multiple sides without reorientation, enhancing efficiency and safety through integrated milling assemblies and hazard detection.

CN222221240UActive Publication Date: 2024-12-24FOSHAN IROBOT AUTOMATIC
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Patent Information

Application Number
CN202420908376.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-24
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The disassembly of battery modules is inefficient due to the need to adjust the orientation of the module each time one side is milled, prolonging the disassembly time and reducing efficiency.

Method used

A battery module milling center with integrated left, right, and upper milling assemblies, a clamp assembly, and a traverse assembly that allows simultaneous milling of three sides without reorientation, along with safety features like an explosion-proof box and sensors for detecting hazardous conditions.

Benefits of technology

The milling center significantly shortens disassembly time and improves efficiency by enabling simultaneous milling of all sides of the battery module, while ensuring safety through detection and response to potential hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery module disassembly, in particular to a battery module milling center. Comprising a rack, a left side milling assembly mounted on the left side of the rack and used for milling the right side of a battery module, a right side milling assembly mounted on the right side of the rack and used for milling the right side of the battery module, and an upper side milling assembly mounted on the upper side of the rack and used for milling the upper side of the battery module. The clamp assembly is used for clamping a battery module; and the transverse moving assembly is mounted on the rack and is used for driving the clamp assembly to move forwards. According to the milling center for the battery module, the three sides of the battery module can be milled at the same time, the direction of the battery module does not need to be adjusted, the disassembling time of the battery module is shortened, and the disassembling efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery module disassembly, in particular to a battery module milling center. Background Art

[0002] At present, my country's new energy vehicles are experiencing explosive growth, and the earlier batch of power batteries have entered the retirement period. With the increase in the use of power batteries, the recycling of retired batteries has become a hot topic.

[0003] In fact, a battery module generally includes a base, multiple single cells installed on the base, two end side plates fixed to the base and arranged on the left or right side of the single cells, and a bus installed on the upper side of multiple single cells. Generally, the end side plates are integrally formed with the base, and the bus is fixed to the upper side of the single cell by welding, which makes disassembly of the battery module quite difficult.

[0004] In the prior art, milling is generally used to disassemble the battery module. However, only one side of the battery module is milled each time. When the other side of the battery module needs to be milled, the orientation of the battery module must be adjusted, which prolongs the time for disassembling the battery module and has low disassembly efficiency. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a battery module milling center, which can shorten the disassembly time of the battery module and improve the disassembly efficiency.

[0006] In order to solve the above technical problems, a battery module milling center of the utility model includes a frame;

[0007] A left-side milling assembly installed on the left side of the frame and used for milling the right side of the battery module;

[0008] A right side milling assembly installed on the right side of the frame and used for milling the right side of the battery module;

[0009] An upper side milling assembly installed on the upper side of the frame and used for milling the upper side of the battery module;

[0010] A clamp assembly for clamping a battery module;

[0011] and a traverse assembly mounted on the frame for driving the clamp assembly to move forward.

[0012] As a further technical solution, the frame is provided with a left opening, a right opening, an upper opening, a front opening and a rear opening.

[0013] As a further technical solution, the battery module milling center of the utility model also includes an explosion-proof box arranged on the rear side of the frame, and a smoke sensor and / or a temperature sensor for detecting the battery module is provided in the frame. The rear opening is provided with a unloading plate that is inclined downward from the front to the back and is used to guide the battery module into the explosion-proof box, and the clamp assembly is installed with an unloading assembly that is communicatively connected with the smoke sensor and / or the temperature sensor and is used to push the battery module onto the unloading plate.

[0014] As a further technical solution, the explosion-proof box includes a box body, a cover body hinged to the rear side of the box body, and an opening and closing cylinder installed on the box body for driving the cover body to open and close.

[0015] As a further technical solution, the clamp assembly includes a clamp base installed at the output end of the transverse movement assembly, two movable clamps symmetrically arranged left and right and connected to the clamp base for left and right sliding, and a clamping drive mechanism installed on the clamp base for driving the two movable clamps to move closer or away from each other, the movable clamp being provided with a front positioning surface for positioning the front side of the battery module, a bottom positioning surface for positioning the lower side of the battery module, and a side positioning surface for positioning the left or right side of the battery module.

[0016] As a further technical solution, the unloading assembly includes a lifting cylinder for lifting the battery module or clamping the battery module in cooperation with the front positioning surface, and a transverse cylinder installed on the clamp assembly and used to drive the lifting cylinder to move forward and backward.

[0017] As a further technical solution, the battery module milling center of the utility model also includes a distance measuring component that is communicatively connected to the left milling component, the right milling component, the upper milling component, the clamp component and the transverse movement component, and the distance measuring component includes two groups of first distance measuring components that are symmetrical and correspondingly installed on the left and right sides of the front opening and are used to measure the distance on the left or right side of the battery assembly, and two groups of second distance measuring components that are symmetrical and installed on the upper sides of the front and rear openings and are used to measure the distance on the upper side of the battery assembly.

[0018] As a further technical solution, the first distance measuring component and the second distance measuring component both include a YZ two-axis translation stage and a laser distance measuring sensor installed at the output end of the YZ two-axis translation stage.

[0019] As a further technical solution, the fixture assembly also includes a left tool setter for aligning the tool of the left milling assembly, a right tool setter for aligning the tool of the right milling assembly, and an upper tool setter for aligning the tool of the upper milling assembly. The left tool setter is installed on the left mobile clamp, the right tool setter is installed on the right mobile clamp, and the upper tool setter is installed on the left or right mobile clamp.

[0020] As a further technical solution, the left-side milling assembly, the right-side milling assembly and the upper-side milling assembly all include an XYZ three-axis translation stage and a milling spindle component installed on the XYZ three-axis translation stage.

[0021] The implementation of this utility model has the following beneficial effects:

[0022] The battery module milling center of the utility model cooperates with the frame, the left milling assembly, the right milling assembly, the upper milling assembly fixture assembly and the transverse shift assembly to simultaneously mill the three sides of the battery module without adjusting the orientation of the battery module, thereby shortening the disassembly time of the battery module and improving the disassembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional schematic diagram of the milling center of the battery module in the embodiment of the utility model;

[0024] Figure 2 It is a three-dimensional schematic diagram of a frame in an embodiment of the utility model;

[0025] Figure 3 It is a three-dimensional schematic diagram of the left milling assembly in the embodiment of the utility model;

[0026] Figure 4 It is a three-dimensional schematic diagram of the transverse movement assembly in the embodiment of the utility model;

[0027] Figure 5 It is a three-dimensional schematic diagram of a clamp assembly in an embodiment of the utility model;

[0028] Figure 6 for Figure 5 Magnified view at A in the middle;

[0029] Figure 7 for Figure 5 Magnified view at B in the middle;

[0030] Figure 8 A top view of the clamp assembly in the embodiment of the utility model (the baffle covering the clamping drive mechanism on the clamp base is removed);

[0031] Fig. 9 This is a front view of the embodiment of the utility model in which the distance measuring component is installed on the front side of the frame;

[0032] Fig.10 It is a left view of the explosion-proof box in the embodiment of the utility model.

[0033] In the figure:

[0034] 100, frame; 110, left opening; 120, right opening; 130, upper opening; 140, front opening; 150, rear opening; 160, unloading plate;

[0035] 200, left milling assembly; 210, XYZ three-axis translation stage; 220, milling spindle assembly;

[0036] 300, right milling assembly;

[0037] 400, upper side milling assembly;

[0038] 500, fixture assembly; 510, fixture base; 520, movable clamp; 521, front positioning surface; 522, bottom positioning surface; 523, side positioning surface; 530, clamping drive mechanism; 540, left tool setting instrument; 550, right tool setting instrument; 560, upper tool setting instrument;

[0039] 600, traverse assembly;

[0040] 700, explosion-proof box; 710, box body; 720, box cover; 730, opening and closing cylinder;

[0041] 800, unloading assembly; 810, lifting cylinder; 820, traverse cylinder;

[0042] 900, distance measuring component; 910, first distance measuring component; 911, YZ two-axis translation stage; 912, laser distance measuring sensor; 920, second distance measuring component. DETAILED DESCRIPTION

[0043] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments, so as to more clearly understand the technical ideas claimed for protection by the present invention. It is hereby stated that the directional terms such as up, down, left, right, front, back, inside, outside, etc. that appear or will appear in the text of the present invention are only based on the accompanying drawings of the present invention, and are not specific limitations of the present invention.

[0044] like Figure 1As shown, a battery module milling center in an embodiment of the utility model includes a frame 100, a left milling assembly 200 installed on the left side of the frame 100 and used for milling the right side of the battery module, a right milling assembly 300 installed on the right side of the frame 100 and used for milling the right side of the battery module, an upper milling assembly 400 installed on the upper side of the frame 100 and used for milling the upper side of the battery module, a clamp assembly 500 for clamping the battery module, and a transverse movement assembly 600 installed on the frame 100 for driving the clamp assembly 500 to move forward. In fact, the left milling assembly 200, the right milling assembly 300 and the upper milling assembly 400 can be milling mechanical arms or follow-up mechanisms that cooperate with milling assemblies, which can respectively mill the left side, right side and upper side of the battery module to mill off the end plates on the left and right sides of the battery module and the upper busbar; the clamp assembly 500 can be a mechanical clamp for clamping the battery module, etc., for clamping the battery module and fixing the position of the battery module, so as to cooperate with the left milling assembly 200, the right milling assembly 300 and the upper milling assembly 400 to disassemble the battery module; Figure 4 As shown, the transverse moving assembly 600 can be a single-axis follow-up moving assembly, which can drive the clamp assembly 500 to move forward and backward so that the battery module fixed on the clamp assembly 500 enters or leaves the processing position in the frame 100.

[0045] The specific working principle of the battery module milling center of the utility model is as follows: in the initial state, the transverse movement component 600 drives the clamp component 500 to move to the front side of the frame 100, and clamps the battery module to be milled on the clamp component 500 on the front side of the frame 100; the transverse movement component 600 drives the battery module fixed on the clamp component 500 to move backward to the processing position of the frame 100, and the left milling component 200, the right milling component 300 and the upper milling component 400 work simultaneously, and respectively mill the left side, the right side and the upper side of the battery module to mill off the end side plates on the left and right sides of the battery module and the upper bus; after milling, the transverse movement component 600 drives the battery module fixed on the clamp component 500 to move forward to the front side of the frame 100, removes the milled battery module, and enters the next working cycle.

[0046] The battery module milling center of the utility model cooperates with the frame 100, the left milling assembly 200, the right milling assembly 300, the upper milling assembly 400, the clamp assembly 500 and the transverse movement assembly 600 to simultaneously mill the three sides of the battery module without adjusting the orientation of the battery module, thereby shortening the disassembly time of the battery module and improving the disassembly efficiency.

[0047] Specifically, Figure 2As shown, the frame 100 is preferably provided with a left opening 110, a right opening 120, an upper opening 130, a front opening 140 and a rear opening 150. The left opening 110 is used for the left milling assembly 200 to extend into the frame 100 to mill the left end cover plate of the battery module, the right opening 120 is used for the right milling assembly 300 to extend into the frame 100 to mill the right end cover plate of the battery module, and the upper opening 130 is used for the upper milling assembly 400 to extend into the frame 100 to mill the upper busbar of the battery module; the front opening 140 and the rear opening 150 are used for the transverse movement assembly 600 to drive the battery module on the clamp assembly 500 to enter or leave the processing position in the frame 100, so as to reduce the processing interference of the battery module.

[0048] In this embodiment, if Figure 3 As shown, the left-side milling assembly 200, the right-side milling assembly 300 and the upper-side milling assembly 400 preferably all include an XYZ three-axis translation table 210 and a milling spindle component 220 installed on the XYZ three-axis translation table 210; in fact, the X-axis of the XYZ three-axis translation table moves forward and backward, the Y-axis moves up and down, and the Z-axis moves left and right. The milling spindle component 220 may include an electric spindle and a milling tool installed at the output end of the electronic axis, wherein the milling spindle of the left-side milling assembly 200 faces right to mill the left-side end cover of the battery module, the milling spindle of the right-side milling assembly 300 faces left to mill the right-side end cover of the battery module, and the milling spindle of the upper-side milling assembly 400 faces downward to mill the upper busbar of the battery module, thereby realizing the milling processing of the battery module.

[0049] It is worth mentioning that in the process of disassembling the battery module, the battery may be damaged, causing battery leakage or short circuit, causing the battery core to burn, and causing a fire accident. Figure 1 , Figure 2 , Figure 5 , Figure 7 , Figure 8 and Fig.10As shown, the battery module milling center of the utility model preferably also includes an explosion-proof box 700 arranged on the rear side of the frame 100, and the frame 100 is provided with a smoke sensor or / and a temperature sensor for detecting the battery module (in fact, the smoke sensor or / and the temperature sensor can be installed at the frame and located on the upper side of the battery module processing position, and the smoke sensor or / and the temperature sensor are omitted in the accompanying drawings), and the rear opening 150 is provided with a discharge plate 160 that is inclined downward from the front to the back and is used to guide the battery module into the explosion-proof box 700, and the clamp assembly 500 is installed with a discharge assembly 800 that is connected to the smoke sensor or / and the temperature sensor for communication and is used to push the battery module onto the discharge plate 160. In fact, the explosion-proof box 700 can be filled with substances for preventing and extinguishing the combustion of single cells; when the left milling assembly 200, the right milling assembly 300 and the upper milling assembly 400 are milling the battery module in the position frame 100 and fixed on the module assembly, when the smoke sensor and / or the temperature sensor detects that the battery module generates smoke or / and the temperature is too high, an emergency signal is sent out. After receiving the signal, the left milling assembly 200, the right milling assembly 300 and the upper milling assembly 400 stop processing, the clamp assembly 500 releases the clamping of the battery module, the unloading assembly 800 lifts the battery module and the punch clamp assembly 500 flips the unloading plate 160, and introduces it into the explosion-proof box 700 under the guidance of the unloading plate 160, thereby reducing the occurrence of fire accidents.

[0050] Specifically, Fig.10 As shown, in the present embodiment, the explosion-proof box 700 preferably includes a box body 710, a cover body hinged to the rear side of the box body 710, and an opening and closing cylinder 730 installed on the box body 710 for driving the cover body to open and close. Before the battery module enters the explosion-proof box 700, the opening and closing cylinder 730 drives the cover body to open; after the battery module enters the explosion-proof box 700, the opening and closing cylinder 730 drives the cover body to close the upper opening 130 of the box body 710, which can prevent the battery module from exploding and splashing to a certain extent.

[0051] In this embodiment, if Figure 5 , Figure 6 and Figure 8As shown, the clamp assembly 500 preferably includes a clamp base 510 installed at the output end of the transverse movement assembly 600, two movable clamps 520 which are symmetrically arranged and connected to the clamp base 510 for left and right sliding, and a clamping drive mechanism 530 installed on the clamp base 510 for driving the two movable clamps 520 to move closer or away from each other. The movable clamp 520 is provided with a front positioning surface 521 for positioning the front side of the battery module, a bottom positioning surface 522 for positioning the lower side of the battery module, and a side positioning surface 523 for positioning the left or right side of the battery module. In fact, the driving mechanism can be a screw rod rotatably connected to the clamp base 510 and a servo motor driving the screw rod to rotate. The screw rod is provided with a first threaded portion and a second threaded portion with opposite rotation directions and the same lead. The two movable clamps 520 are respectively threadedly connected to the first threaded portion and the second threaded portion. The servo motor drives the screw rod to rotate forward and reversely to drive the movable clamp 520 to move so as to clamp the battery module; the front positioning surface 521 can be realized by setting a positioning block, and the side positioning surface 523 and the bottom positioning surface 522 can be realized by setting a positioning groove, thereby realizing the clamping and positioning of the battery module.

[0052] Specifically, Figure 7 and Figure 8 As shown, in the present embodiment, the unloading assembly 800 preferably includes a lifting cylinder 810 for lifting the battery module or clamping the battery module in cooperation with the front positioning surface 521, and a transverse cylinder 820 installed on the clamp assembly 500 and used to drive the lifting cylinder 810 to move forward and backward; when the battery module needs to be lifted, the upper extension of the lifting cylinder 810 retracts and is located at the front of the lower part of the battery module, and the upper extension of the lifting cylinder 810 pushes up to lift the front part of the battery module, and the transverse cylinder 820 drives the lifting cylinder 810 to move backward, so that the battery module continues to flip onto the unloading plate 160, ensuring the transfer of the battery module; when the battery module needs to be clamped, the lifting cylinder 810 is located behind the battery module, and the upper extension of the lifting cylinder 810 pushes up to the top of the bottom surface of the battery module, and the transverse cylinder 820 drives the lifting cylinder 810 to move forward to cooperate with the front positioning surface 521 to clamp the battery module.

[0053] It should be noted that if Figure 1 and Fig. 9As shown, the battery module milling center of the utility model also preferably includes a distance measuring component 900 that is connected to the left milling component 200, the right milling component 300, the upper milling component 400, the fixture component 500 and the traverse component 600. The distance measuring component 900 includes two groups of left-right symmetrical first distance measuring components 910 that are correspondingly installed on the left and right sides of the front opening 140 and used to measure the distance on the left or right side of the battery component, and two groups of left-right symmetrical second distance measuring components 920 that are installed on the upper sides of the front and rear openings and used to measure the distance on the upper side of the battery component. In fact, the distance between the left end cover plate and the right end cover plate of the battery module on the fixture component 500 can be measured respectively through the two groups of the first distance measuring components 910, so as to control the left milling component 200 and the right milling component 300 to perform more accurate milling; at the same time, since the busbar contour on the upper side of the battery module is relatively duplicated, the distance detection of the busbar is accelerated through the two groups of the second distance measuring components 920, so as to control the upper milling component 400 to perform more accurate milling.

[0054] Specifically, Fig. 9 As shown, the first distance measuring component 910 and the second distance measuring component 920 preferably include a YZ two-axis translation stage 911 and a laser distance measuring sensor 912 installed at the output end of the YZ two-axis translation stage 911. The Y axis of the YZ two-axis translation stage 911 moves up and down, and the Z axis moves left and right, so as to drive the laser distance measuring sensor 912 to move and realize the distance measurement of the battery module.

[0055] More specifically, Figure 5 and Figure 8 As shown, the fixture assembly 500 preferably also includes a left tool setting instrument 540 for setting the tool of the left milling assembly 200, a right tool setting instrument 550 for setting the tool of the right milling assembly 300, and an upper tool setting instrument 560 for setting the tool of the upper milling assembly 400. The left tool setting instrument 540 is installed on the left mobile clamp 520, the right tool setting instrument 550 is installed on the right mobile clamp 520, and the upper tool setting instrument 560 is installed on the left or right mobile clamp 520. Before milling the battery module, the left milling assembly 200, the right milling assembly 300 and the upper milling assembly 400 are respectively set by the left tool setting instrument 540, the right tool setting instrument 550 and the upper tool setting instrument 560 to further ensure the milling processing accuracy.

[0056] According to the disclosure and teachings of the above specification, technicians in the field to which the utility model belongs can also change and modify the above implementation methods. The utility model is not limited to the specific implementation methods disclosed and described above. Some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model.

Claims

1. A battery module milling center, characterized in that: include frame; A left-side milling assembly installed on the left side of the frame and used for milling the right side of the battery module; A right side milling assembly installed on the right side of the frame and used for milling the right side of the battery module; An upper side milling assembly installed on the upper side of the frame and used for milling the upper side of the battery module; A clamp assembly for clamping a battery module; and a traverse assembly mounted on the frame for driving the clamp assembly to move forward.

2. A battery module milling center as claimed in claim 1, characterized in that: The frame is provided with a left opening, a right opening, an upper opening, a front opening and a rear opening.

3. A battery module milling center as claimed in claim 2, characterized in that: It also includes an explosion-proof box arranged at the rear side of the frame, wherein the frame is provided with a smoke sensor and / or a temperature sensor for detecting the battery module, the rear opening is provided with a discharge plate inclined downward from the front to the back and used for guiding the battery module into the explosion-proof box, and the clamp assembly is installed with a discharge assembly which is communicatively connected with the smoke sensor and / or the temperature sensor and is used for pushing the battery module onto the discharge plate.

4. A battery module milling center as claimed in claim 3, characterized in that: The explosion-proof box comprises a box body, a cover body hinged to the rear side of the box body, and an opening and closing cylinder installed on the box body for driving the cover body to open and close.

5. A battery module milling center as claimed in claim 3, characterized in that: The clamp assembly includes a clamp base installed at the output end of the transverse movement assembly, two movable clamps symmetrically arranged left and right and connected to the clamp base for left and right sliding, and a clamping drive mechanism installed on the clamp base for driving the two movable clamps to move closer or farther away. The movable clamp is provided with a front positioning surface for positioning the front side of the battery module, a bottom positioning surface for positioning the lower side of the battery module, and a side positioning surface for positioning the left or right side of the battery module.

6. A battery module milling center as claimed in claim 5, characterized in that: The unloading assembly includes a lifting cylinder for lifting the battery module or clamping the battery module in cooperation with the front positioning surface, and a transverse cylinder installed on the clamp assembly and used for driving the lifting cylinder to move forward and backward.

7. A battery module milling center as claimed in claim 6, characterized in that: It also includes a distance measuring component that is communicatively connected to the left milling component, the right milling component, the upper milling component, the clamp component and the transverse movement component, and the distance measuring component includes two groups of first distance measuring components that are symmetrical and correspondingly installed on the left and right sides of the front opening and used to measure the distance on the left or right side of the battery assembly, and two groups of second distance measuring components that are symmetrical and installed on the upper sides of the front and rear openings and used to measure the distance on the upper side of the battery assembly.

8. A battery module milling center as claimed in claim 7, characterized in that: The first distance measuring component and the second distance measuring component both include a YZ two-axis translation stage and a laser distance measuring sensor installed at the output end of the YZ two-axis translation stage.

9. A battery module milling center as claimed in claim 6, characterized in that: The fixture assembly also includes a left tool setter for aligning the tool of the left milling assembly, a right tool setter for aligning the tool of the right milling assembly, and an upper tool setter for aligning the tool of the upper milling assembly. The left tool setter is installed on the left mobile clamp, the right tool setter is installed on the right mobile clamp, and the upper tool setter is installed on the left or right mobile clamp.

10. A battery module milling center as claimed in claim 2, characterized in that: The left-side milling assembly, the right-side milling assembly and the upper-side milling assembly all include an XYZ three-axis translation stage and a milling spindle component installed on the XYZ three-axis translation stage.