Copper bar cutting device

By using a tool holder, a limit holder and a sliding table cylinder in the copper rod cutting device, combined with powder high-speed steel blade and oil cylinder drive, the cutting positioning difficulties and dimensional error problems caused by high copper rod temperature are solved, and high accuracy and The stable cutting process improves product quality.

CN222221260UActive Publication Date: 2024-12-24TAIZHOU HUANLIAN TECH CO LTD
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Patent Information

Application Number
CN202420143609.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-19
Publication Date
2024-12-24
Estimated Expiration
2034-01-19

AI Technical Summary

Technical Problem

During the copper rod red punching process, the copper rod is hot and it is difficult to cut through manual positioning, resulting in cutting size errors and affecting product quality.

Method used

Design a copper rod cutting device, including a tool holder, a limit frame and a sliding table cylinder. The movement of the sliding table cylinder is controlled through the limiting parts and displacement sensors to ensure that the copper rod is cut according to a fixed size, and use powder high-speed steel blades and up and down The oil cylinder drives the blade for cutting, improving the accuracy and stability of cutting.

Benefits of technology

Accurate cutting of copper rods is achieved, cutting errors are reduced, product quality and blade service life are improved.

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Abstract

The utility model relates to the technical field of copper bar machining, in particular to a copper bar cutting device. Comprising a tool rest and a limiting frame, the tool rest is provided with a positioning seat used for pushing and feeding a copper bar, the tool rest is provided with a cutting assembly used for cutting the copper bar, the limiting frame is provided with a sliding table air cylinder, a sliding table of the sliding table air cylinder is fixedly connected with a limiting piece, and the limiting piece is used for abutting against the copper bar. A knife rest and a limiting frame are arranged, a copper bar is fed at the knife rest, the copper bar stretches out in the continuous feeding process and then abuts against the limiting piece, the sliding table air cylinder controls the limiting piece to move, when the limiting piece reaches the set position, the sliding table air cylinder stops moving, and at the moment, the cutting assembly cuts the copper bar; and after cutting is completed, the copper rod continues to be sent out and abuts against the limiting piece, the copper rod can be cut according to the fixed size, the cutting accuracy is improved, and the quality of a final product is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper rod processing, in particular to a copper rod cutting device. Background Art

[0002] Copper rod hot stamping is a metal processing method, also known as "hot pressing forming", which is to compress and extrude the copper rod at high temperature to change its shape and structure to achieve the processing purpose. The main function of hot stamping is to change the microstructure and mechanical properties of the metal, and the copper rod can be processed into various shapes, such as tubes, plates, etc.

[0003] In the existing technology, the copper rod red punching process not only needs to press the copper rod into shape, but also needs to cut the heated copper rod to form the required product by segmenting the copper rod. However, the temperature of the copper rod is high during the cutting process, which makes it difficult to position it manually. The cutting size is prone to errors, thus affecting the quality of the final product. Utility Model Content

[0004] In order to solve the problem that the temperature of the copper rod is high during the copper rod cutting process in the prior art, it is difficult to position it manually, and the cutting size is prone to errors, thereby affecting the quality of the final product, the present application provides a copper rod cutting device, and the specific solution is as follows.

[0005] A copper rod cutting device comprises a tool holder and a limit frame, wherein the tool holder is provided with a positioning seat for pushing and feeding the copper rod, the tool holder is provided with a cutting assembly for cutting the copper rod, the limit frame is provided with a slide cylinder, a limit piece is fixedly connected to the slide of the slide cylinder, and the limit piece is used to abut the copper rod.

[0006] By adopting the above technical scheme, a tool holder and a limit holder are set, and a copper rod is fed into the tool holder. The copper rod extends out during the continuous feeding process, and then abuts against the limit piece, and the movement of the limit piece is controlled by the slide cylinder. When the limit piece reaches the set position, the slide cylinder stops moving. At this time, the cutting component cuts the copper rod again. After the cutting is completed, the copper rod continues to be fed out and continues to be abutted by the limit piece, so that the copper rod can be cut according to a fixed size, thereby improving the accuracy of cutting and improving the quality of the final product.

[0007] Optionally, a displacement sensor is provided on the limit frame corresponding to the slide cylinder, and the displacement sensor is used to detect the displacement distance of the slide of the slide cylinder and control the start and stop of the slide cylinder.

[0008] By adopting the above technical solution, a displacement sensor is set to measure the displacement distance of the slide cylinder slide seat, thereby determining the extension distance of the copper rod. When the displacement sensor detects that the displacement distance reaches the set value, the copper rod can be accurately cut to the required size.

[0009] Optionally, the limiting member includes a limiting rod and a seat, the seat is arranged on the slide of the slide cylinder, the limiting rod is fixedly arranged on the seat and arranged toward the tool holder, and the limiting rod is used to abut the copper rod.

[0010] By adopting the above technical solution, a limit rod and a base are set, the limit rod can be extended into the positioning seat of the tool holder and abut against the copper rod on the positioning seat, so that the copper rod can abut against the limit rod when it is extended, thereby making the size determination more accurate.

[0011] Optionally, the cutting assembly includes a blade and a driving member, the blade is arranged at a position corresponding to the positioning seat, and the driving member is used to drive the blade to move vertically along the blade holder.

[0012] By adopting the above technical solution, the copper rod is cut using a blade, and the blade can make the cut surface of the copper rod smoother, thereby further improving the quality of the copper rod.

[0013] Optionally, the cutting assembly also includes an upper blade seat and a lower blade seat, the blades are respectively arranged on the upper blade seat and the lower blade seat, the upper blade seat and the lower blade seat are arranged correspondingly, the blades are arranged facing each other, and the driving member includes an upper oil cylinder and a lower oil cylinder, the piston rod of the upper oil cylinder is fixedly connected to the upper blade seat, and the piston rod of the lower oil cylinder is fixedly connected to the upper blade seat.

[0014] By adopting the above technical solution, an upper knife seat and a lower knife seat are set and each is provided with a corresponding oil cylinder. The oil cylinder can drive the upper knife seat and the lower knife seat to move toward each other, and at the same time cut the copper rod between the two, thereby improving the cutting efficiency.

[0015] Optionally, displacement sensors are also provided at the upper oil cylinder and the lower oil cylinder, and the displacement sensors are used to detect the movement distance of the piston rods of the upper oil cylinder and the lower oil cylinder respectively and perform control.

[0016] By adopting the above technical solution, displacement sensors are also set at the upper oil cylinder and the lower oil cylinder. The upper knife seat and the lower knife seat are moved to a certain position to reduce the situation where the upper knife seat and the lower knife seat are excessively displaced and the blades abut against each other.

[0017] Optionally, an upper cutting cylinder is also provided on the tool holder, and the upper cutting cylinder is used to push the upper cylinder to move toward the lower cylinder.

[0018] By adopting the above technical scheme, the upper cutting cylinder can first drive the blade on the upper knife seat to cooperate with the blade of the lower knife seat to clamp the copper rod, and then cut the copper rod through the cooperation of the upper cylinder and the lower cylinder. Clamping first and then cutting further improves the stability during cutting and improves product quality.

[0019] Optionally, the blade comprises a powder high speed steel blade.

[0020] By adopting the above technical solution, since the blade needs to frequently contact the high-temperature copper rod, the blade is easily deformed due to frequent temperature changes. Powder high-speed steel has good thermal processing performance, high strength, and small heat treatment deformation. Therefore, the use of powder high-speed steel blades can increase the service life of the blade.

[0021] Optionally, a guide rod is fixedly provided on the tool holder corresponding to the upper tool seat and the lower tool seat, and the upper tool seat and the lower tool seat are slidably connected to the guide rod.

[0022] By adopting the above technical solution, a guide rod is set on the tool holder, so that the upper tool holder can move along the guide rod during the movement of the lower tool holder, making the upper tool holder and the lower tool holder more stable during operation, further improving the cutting stability.

[0023] In summary, this application has at least the following beneficial effects:

[0024] 1. The present application solves the problem that during the copper rod cutting process in the prior art, the temperature of the copper rod is high, it is difficult to position it manually, and the cutting size is prone to errors, thus affecting the quality of the final product. The present application sets an upper knife seat and a lower knife seat, cuts the copper rod with a blade, and sets a corresponding limit rod to measure the extension distance of the copper rod and limit the extension length of the copper rod, so that the copper rod can be delivered and cut according to a fixed size, reducing the error in the size of the copper rod after cutting and improving the quality of the copper rod product. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a stereogram of this embodiment.

[0026] Figure 2 It is a three-dimensional diagram of the tool holder in this embodiment.

[0027] Figure 3 It is a three-dimensional diagram of the tool holder in this embodiment, mainly used to show the back side of the tool holder.

[0028] Figure 4 It is a three-dimensional diagram of the limiting frame in this embodiment.

[0029] Description of reference numerals:

[0030] 1. Tool holder; 11. Positioning seat; 12. Upper tool holder; 121. Blade; 13. Lower tool holder; 14. Upper oil cylinder; 141. Upper cutting oil cylinder; 15. Lower oil cylinder; 16. Guide rod; 17. Guide block;

[0031] 2. Limiting frame; 21. Sliding cylinder; 211. Base; 212. Limiting rod; 22. Displacement sensor. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-4 , the present application is further described in detail through specific embodiments.

[0033] A copper rod cutting device, such as Figure 1 and Figure 2 As shown, it includes a tool holder 1 and a limiter 2, and a cutting assembly for cutting a copper rod is arranged on the tool holder 1. A slide cylinder 21 is arranged on the limiter 2, and the slide cylinder 21 is arranged toward the tool holder 1. In a specific implementation, a limiter is fixedly connected to the slide of the slide cylinder 21, and the limiter can abut the copper rod during the sliding process.

[0034] like Figure 2 and Figure 3 As shown, a positioning seat 11 for pushing and feeding the copper rod is fixedly installed on the tool holder 1, and a guide block 17 is also fixedly installed on the upper side of the positioning seat 11 of the tool holder 1, and an inclined surface is provided on the guide block 17 and the inclined surface is arranged from the guide block 17 toward the positioning seat 11. In specific implementation, the copper rod is driven and continuously moves toward the positioning seat 11 under the guidance of the guide block 17, and continuously extends out of the positioning seat 11.

[0035] like Figure 1 and Figure 4 As shown, the limit member includes a limit rod 212 and a pedestal 211, and the pedestal 211 is fixedly mounted on the slide of the slide cylinder 21. The limit rod 212 is fixedly arranged on the pedestal 211 and arranged toward the tool holder 1, and the limit rod 212 is used to abut the copper rod. A displacement sensor 22 is arranged on the limit frame 2 corresponding to the slide cylinder 21. In specific implementation, the displacement sensor 22 is used to detect the displacement distance of the slide of the slide cylinder 21 and control the start and stop of the slide cylinder 21. After the displacement sensor 22 is set to a value, it can stop the pedestal 211 after it has moved a certain distance. Since the copper rod is continuously pushed out and the limit rod 212 abuts against the copper rod, the displacement distance of the pedestal 211 can be indirectly used as the extension distance of the copper rod, and the size of the copper rod to be cut can be determined accordingly.

[0036] like Figure 1 and Figure 2As shown, the cutting assembly includes a blade 121 and a driving member. The blade 121 is arranged at a position corresponding to the positioning seat 11, and the driving member is used to drive the blade 121 to move vertically along the tool holder 1. The cutting assembly also includes an upper tool holder 12 and a lower tool holder 13, and the blade 121 is fixedly arranged on the upper tool holder 12 and the lower tool holder 13, respectively. A guide rod 16 is fixedly arranged on the tool holder 1 corresponding to the upper tool holder 12 and the lower tool holder 13, and the upper tool holder 12 and the lower tool holder 13 are slidably connected to the guide rod 16, and the guide rod 16 is arranged vertically along the tool holder 1. The upper tool holder 12 and the lower tool holder 13 are arranged correspondingly, and the blade 121 is arranged facing each other. The driving member includes an upper oil cylinder 14 and a lower oil cylinder 15, and the piston rod of the upper oil cylinder 14 is fixedly connected to the upper tool holder 12, and the piston rod of the lower oil cylinder 15 is fixedly connected to the upper tool holder 12. In specific implementation, both sides of the upper oil cylinder 14 and the lower oil cylinder 15 are provided with guide rods 16, and the guide rods 16 are vertically arranged along the tool holder 1. The piston rods of the upper oil cylinder 14 and the lower oil cylinder 15 are also provided with sliders, which are fixedly connected to the piston rod and slidably connected to the guide rods 16. The displacement sensor 22 is installed on the guide rods 16. The upper oil cylinder 14 can drive the upper tool holder 12 to slide up and down along the tool holder 1, and the lower oil cylinder 15 can drive the lower tool holder 13 to slide up and down, so as to achieve the cutting of the copper rod. The blade 121 includes a powder high-speed steel blade 121, which can be made of 2012 powder high-speed steel. This blade 121 has good thermal processing performance and is not easy to be deformed or damaged when in contact with the copper rod with a temperature of up to 600 degrees. In other embodiments, the blade 121 can also be made of other materials with good thermal performance and strength.

[0037] like Figure 1 and Figure 2 As shown, displacement sensors 22 are also provided at the upper cylinder 14 and the lower cylinder 15, and the displacement sensors 22 are used to detect and control the movement distance of the piston rods of the upper cylinder 14 and the lower cylinder 15. In specific implementation, the piston rods at the upper cylinder 14 and the lower cylinder 15 can control the cutting distance of the blade 121, thereby making the cutting more accurate and reducing the damage caused by the interference of the blades 121.

[0038] like Figure 1 and Figure 2 As shown, the tool holder 1 is also provided with an upper cutting cylinder 141, and the piston rod of the upper cutting cylinder 141 is integrally fixedly connected with the upper cylinder 14. In specific implementation, the upper parts of the guide rods 16 on both sides of the upper cylinder 14 are provided with mounting plates, and the upper cutting cylinder 141 is arranged on the mounting plates. The piston rod of the upper cutting cylinder 141 can push the upper cylinder 14 to move toward the lower cylinder 15. When cutting the copper rod, the upper cutting cylinder 141 needs to be used to push the upper cylinder 14 as a whole to drive the upper knife seat 12 to move, clamp the copper rod first, and then the upper cylinder 14 cooperates with the lower cylinder 15 to cut the copper rod.

[0039] Working principle: When feeding, the copper rod is first abutted by the limit rod 212, and the copper rod is moved a set distance and stopped under the movement of the slide cylinder 21. At this time, under the drive of the upper cutting cylinder, the blade 121 clamps the copper rod, and then driven by the upper oil cylinder 14 and the lower oil cylinder 15, the copper rod is cut into a copper rod of the required size. During actual cutting, a corresponding receiving basket will be set to receive the copper rod.

[0040] The above are preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A copper rod cutting device, characterized in that: The invention comprises a tool holder (1) and a limiting frame (2), wherein the tool holder (1) is provided with a positioning seat (11) for pushing and feeding a copper rod, the tool holder (1) is provided with a cutting assembly for cutting the copper rod, and the limiting frame (2) is provided with a slide cylinder (21), a limiting member is fixedly connected to the slide of the slide cylinder (21), and the limiting member is used to abut against the copper rod.

2. A copper rod cutting device according to claim 1, characterized in that: A displacement sensor (22) is provided on the limiting frame (2) corresponding to the slide cylinder (21), and the displacement sensor (22) is used to detect the displacement distance of the slide of the slide cylinder (21) and control the start and stop of the slide cylinder (21).

3. A copper rod cutting device according to claim 1, characterized in that: The limiting member comprises a limiting rod (212) and a pedestal (211); the pedestal (211) is arranged on a slide of a slide cylinder (21); the limiting rod (212) is fixedly arranged on the pedestal (211) and arranged toward the tool holder (1); the limiting rod (212) is used to abut against the copper rod.

4. A copper rod cutting device according to claim 1, characterized in that: The cutting assembly comprises a blade (121) and a driving member, wherein the blade (121) is arranged at a position corresponding to the positioning seat (11), and the driving member is used to drive the blade (121) to move vertically along the blade holder (1).

5. A copper rod cutting device according to claim 4, characterized in that: The cutting assembly further comprises an upper blade seat (12) and a lower blade seat (13), the blade (121) being respectively arranged on the upper blade seat (12) and the lower blade seat (13), the upper blade seat (12) and the lower blade seat (13) being arranged correspondingly, the blade (121) being arranged facing each other, the driving member comprising an upper oil cylinder (14) and a lower oil cylinder (15), the piston rod of the upper oil cylinder (14) being fixedly connected to the upper blade seat (12), and the piston rod of the lower oil cylinder (15) being fixedly connected to the upper blade seat (12).

6. A copper rod cutting device according to claim 5, characterized in that: Displacement sensors (22) are also provided at the upper oil cylinder (14) and the lower oil cylinder (15). The displacement sensors (22) are used to detect the movement distance of the piston rods of the upper oil cylinder (14) and the lower oil cylinder (15) and to perform control.

7. A copper rod cutting device according to claim 5, characterized in that: An upper cutting cylinder (141) is also provided on the tool holder (1), and the upper cutting cylinder (141) is used to push the upper cylinder (14) to move toward the lower cylinder (15).

8. A copper rod cutting device according to claim 4, characterized in that: The blade (121) comprises a powder high speed steel blade (121).

9. A copper rod cutting device according to claim 5, characterized in that: The tool holder (1) is also provided with a guide rod (16) fixedly arranged corresponding to the upper tool seat (12) and the lower tool seat (13); the upper tool seat (12) and the lower tool seat (13) are slidably connected to the guide rod (16).