Stud welding detection tool

Abstract

The utility model relates to the technical field of stud welding detection tools, in particular to a stud welding detection tool, and solves the technical problems that when the stud welding detection tools are used, it needs to be ensured that the positions of bolts are perpendicular to the surface of welding equipment, however, most of the stud welding detection tools need to manually control the contact relation between the bolts and the equipment by operators, and the welding efficiency is poor. The welding position is often not accurate, the angle is relatively deviated, and the completion quality of the welding process is influenced; according to the technical scheme, the stud welding detection tool comprises a guide assembly, a welding assembly, a connecting assembly, an adjusting assembly, a sliding assembly and a fixing assembly; compared with a traditional stud welding detection tool, in the welding process, it is difficult to ensure that the positions of bolts are fixed, the positions of the bolts deviate easily, the accuracy is difficult to grasp in the using process, and certain operation difficulty exists, through the mode of automatically fixing the positions of the bolts, the machining difficulty of operators is reduced, the welding machining quality is guaranteed, and the production efficiency is improved. The practical value of the tool is enhanced.

Description

Technical Field

[0001] The utility model relates to the technical field of stud welding detection tooling, in particular to a stud welding detection tooling. Background Art

[0002] Stud welding machine is an advanced welding equipment specially used for the processing of welding studs. This equipment adopts unique processes and technologies, which can efficiently complete the welding work of studs and improve production efficiency and welding quality. First of all, stud welding machines are widely used in various fields. In the automobile manufacturing process, stud welding machines can complete the welding work of components such as chassis, body and engine to ensure the quality and safety of automobiles. In the aerospace field, stud welding machines are important tools for manufacturing aircraft structural components, which can ensure the structural strength and reliability of aircraft. Secondly, the working principle of stud welding machine is to apply appropriate heat to the stud to fuse it with the welding material. This welding method is more secure than the traditional stud threaded connection and can withstand greater tension and torque. However, for most stud welding inspection tools, it is difficult to ensure that the bolt position is fixed during the welding process, which easily leads to the displacement of the bolt position. It is difficult to grasp the accuracy during use, and there is a certain degree of operation difficulty. Utility Model Content

[0003] In order to overcome the problem that most stud welding inspection tools require operators to manually control the contact relationship between the bolts and the equipment, this may often result in inaccurate welding positions and offset angles, affecting the quality of the welding process.

[0004] The technical solution of the utility model is: a stud welding detection tool, comprising a stud welding machine, a guide component, a welding component, a connecting component, an adjusting component, a sliding component and a fixing component; a guide component is arranged on one side of the stud welding machine, a welding component is arranged on one side of the guide component, a connecting component is arranged on the outside of the stud welding machine, an adjusting component is arranged on one side of the connecting component, a sliding component is arranged on the other side of the connecting component, and a fixing component is arranged on the bottom surface of the connecting component.

[0005] Preferably, a fixing component is provided to fix the welding position of the welding component, a connecting component is used to fix the position of the adjusting component, the adjusting component is used to drive the stud welder to move, and at the same time, a sliding component is used to ensure the stability of the movement of the stud welder to avoid manual operation damaging the welding process requirements, the welding position is located by a guide component, and the stud welder is used to control the welding component to perform specific welding operations, thereby reducing the processing difficulty for operators, ensuring the quality of welding processing, and enhancing the practical value of tooling.

[0006] Preferably, the guide assembly includes a bearing base and a guide rod; a bearing base is provided on one side of the stud welding machine, a guide rod is provided on one side of the bearing base, and multiple groups of guide rods are provided; the position of the guide rod is fixed by the bearing base, and the guide rod is used to determine the specific welding position to ensure that the welding operation is carried out effectively.

[0007] Preferably, the welding assembly includes a stud welding chuck and a bolt body; the stud welding chuck is arranged on the bottom surface of the bearing base, and the bolt body is arranged inside the stud welding chuck; the position of the bolt body is fixed by the stud welding chuck, and the bolt body is used to perform specific welding operations to complete the welding work.

[0008] Preferably, the connecting assembly includes a first connecting ring block, a connecting side plate and a second connecting ring block; the first connecting ring block is arranged on the outside of the stud welding machine, a connecting side plate is arranged on one side of the first connecting ring block, two groups of connecting side plates are arranged, and a second connecting ring block is arranged on one side of the connecting side plate; the position of the connecting side plate is fixed by the first connecting ring block, the second connecting ring block is fixedly connected by the connecting side plate, and the fixing assembly is fixedly connected by the second connecting ring block, thereby achieving the effect of connecting the stud welding machine and the first connecting ring block to each other.

[0009] Preferably, the adjustment component includes a first screw rod, a first motor and a connecting block; a first screw rod is arranged on one side of the connecting side plate, a first motor is arranged on one side of the first connecting ring block, the output end of the first motor is connected to the first screw rod, and a connecting block is arranged on the outside of the first screw rod; the first screw rod is driven to rotate by the first motor, and the position of the connecting block is moved by rotating the first screw rod, and the stud welding machine is fixedly connected by the connecting block, thereby achieving the effect of flexibly adjusting the height of the stud welding machine.

[0010] Preferably, the sliding assembly includes a T-shaped slot and a T-shaped protrusion; a T-shaped slot is provided on one side of the connecting side plate, and a T-shaped protrusion is provided on the outside of the stud welding machine; the sliding range of the T-shaped protrusion is clearly defined by the T-shaped slot, and the stud welding machine is fixedly connected by the T-shaped protrusion, thereby ensuring stable movement of the stud welding machine and ensuring welding quality.

[0011] Preferably, the fixing assembly includes an electric telescopic rod, a supporting base plate, a buffer spring and a protective shell; an electric telescopic rod is arranged on the bottom surface of the second connecting ring block, and multiple groups of electric telescopic rods are arranged, a supporting base plate is arranged at one end of the electric telescopic rod, a buffer spring is arranged on one side of the electric telescopic rod, the other end of the buffer spring is connected to the bottom surface of the second connecting ring block, and a protective shell is arranged on the outside of the buffer spring; the supporting base plate is fixed by the electric telescopic rod, and the second connecting ring block is fixedly supported by the supporting base plate, the electric telescopic rod is extended and retracted according to the unevenness of the equipment surface to adjust the second connecting ring block, the buffer spring is used to stably connect the second connecting ring block, the buffer spring is protected by the protective shell, and the bolt body is adjusted to a position perpendicular to the equipment surface.

[0012] Beneficial effects of the utility model:

[0013] 1. Compared with traditional stud welding inspection tools, most of them are operated by operators to control the handle to adjust the welding position of the bolt. It is difficult to ensure that the bolt position is fixed during the welding process, which easily leads to the displacement of the bolt position. It is difficult to grasp the accuracy during use, and there is a certain degree of operating difficulty. By automatically fixing the bolt position, the processing difficulty of the operator is reduced, the welding processing quality is guaranteed, and the practical value of the tooling is enhanced;

[0014] 2. When locating the welding position, fix the support base plate to the surface of the equipment, extend and retract the electric telescopic rod to squeeze the buffer spring according to the unevenness of the equipment surface, and at the same time, wrap the protective buffer spring through the protective shell to adjust the angle of the second connecting ring block so that the bolt body is perpendicular to the equipment surface. This solves the problem that most stud welding inspection tools require operators to manually control the contact relationship between the bolt and the equipment, which may often cause inaccurate welding positions and relatively offset angles, and ensures the quality of the welding process.

[0015] 3. When performing welding operations, place the bolt body into the stud welding chuck. After the tooling position is fixed, fix the stud welding machine through the first connecting ring block, drive the first screw rod to rotate through the first motor, and rotate the first screw rod to drive the connection block to move. At the same time, make the T-shaped protrusion slide up and down synchronously in the T-shaped slide groove in the connecting side plate, thereby driving the position of the bearing base to move, so that the guide rod contacts the surface of the equipment, and finally, use the stud welding machine to control the bolt body for welding operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 What is shown is a three-dimensional structural schematic diagram of a stud welding detection tooling of the utility model;

[0017] Figure 2 What is shown is a schematic diagram of the three-dimensional structure of a welding assembly of a stud welding detection tooling of the utility model;

[0018] Figure 3 What is shown is a three-dimensional structural diagram of a connection component of a stud welding detection tooling of the utility model;

[0019] Figure 4 What is shown is a three-dimensional structural schematic diagram of a fixing component of a stud welding detection tooling of the present utility model.

[0020] Explanation of the accompanying drawings: 1. Stud welding machine; 2. Guide assembly; 3. Welding assembly; 4. Connecting assembly; 5. Adjusting assembly; 6. Sliding assembly; 7. Fixing assembly; 201. Bearing base; 202. Guide rod; 301. Stud welding chuck; 302. Bolt body; 401. First connecting ring block; 402. Connecting side plate; 403. Second connecting ring block; 501. First screw rod; 502. First motor; 503. Connecting block; 601. T-shaped slide groove; 602. T-shaped protrusion; 701. Electric telescopic rod; 702. Support base plate; 703. Buffer spring; 704. Protective shell. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0022] See also Figure 1 The utility model provides an embodiment: a stud welding detection tool, including a stud welding machine 1, a guide assembly 2, a welding assembly 3, a connecting assembly 4, an adjusting assembly 5, a sliding assembly 6 and a fixing assembly 7; a guide assembly 2 is provided on one side of the stud welding machine 1, a welding assembly 3 is provided on one side of the guide assembly 2, a connecting assembly 4 is provided on the outside of the stud welding machine 1, an adjusting assembly 5 is provided on one side of the connecting assembly 4, a sliding assembly 6 is provided on the other side of the connecting assembly 4, and a fixing assembly 7 is provided on the bottom surface of the connecting assembly 4.

[0023] See also Figure 2 In this embodiment, the guide assembly 2 includes a bearing base 201 and a guide rod 202; a bearing base 201 is provided on one side of the stud welding machine 1, and a guide rod 202 is provided on one side of the bearing base 201, and multiple groups of guide rods 202 are provided, and the position of the guide rod 202 is fixed by the bearing base 201, and the specific welding position is clarified by the guide rod 202 to ensure that the welding operation is carried out effectively; the welding assembly 3 includes a stud welding chuck 301 and a bolt body 302; a stud welding chuck 301 is provided on the bottom surface of the bearing base 201, and a bolt body 302 is provided inside the stud welding chuck 301, and the position of the bolt body 302 is fixed by the stud welding chuck 301, and the bolt body 302 is used to perform specific welding operations to complete the welding work.

[0024] See also Figure 3In this embodiment, the connecting assembly 4 includes a first connecting ring block 401, a connecting side plate 402 and a second connecting ring block 403; the first connecting ring block 401 is arranged on the outside of the stud welding machine 1, and a connecting side plate 402 is arranged on one side of the first connecting ring block 401. The connecting side plate 402 is provided with two groups, and a second connecting ring block 403 is arranged on one side of the connecting side plate 402. The first connecting ring block 401 is used to fix the position of the connecting side plate 402, and the connecting side plate 402 is used to fix the second connecting ring block 403, and the second connecting ring block 403 is fixedly connected to the fixing assembly 7, so as to realize that the stud welding machine 1 is connected to the first connecting ring block 401 are interconnected; the adjusting component 5 includes a first screw rod 501, a first motor 502 and a connecting block 503; a first screw rod 501 is arranged on one side of the connecting side plate 402, a first motor 502 is arranged on one side of the first connecting ring block 401, an output end of the first motor 502 is interconnected with the first screw rod 501, a connecting block 503 is arranged on the outer side of the first screw rod 501, the first motor 502 is used to drive the first screw rod 501 to rotate, the first screw rod 501 is rotated to drive the connecting block 503 to move, and the connecting block 503 is used to fix the stud welding machine 1, thereby realizing the effect of flexibly adjusting the height of the stud welding machine 1.

[0025] See also Figure 4 In this embodiment, the sliding assembly 6 includes a T-shaped slot 601 and a T-shaped protrusion 602; a T-shaped slot 601 is provided on one side of the connecting side plate 402, and a T-shaped protrusion 602 is provided on the outer side of the stud welding machine 1. The sliding range of the T-shaped protrusion 602 is clearly defined by the T-shaped slot 601, and the stud welding machine 1 is fixedly connected by the T-shaped protrusion 602, thereby ensuring the stable movement of the stud welding machine 1 and ensuring the welding quality; the fixing assembly 7 includes an electric telescopic rod 701, a supporting bottom plate 702, a buffer spring 703 and a protective shell 704; an electric telescopic rod 701 is provided on the bottom surface of the second connecting ring block 403, and the electric telescopic rod 701 is provided with multiple groups, and one end of the electric telescopic rod 701 is provided with A supporting base plate 702 is provided, and a buffer spring 703 is provided on one side of the electric telescopic rod 701. The other end of the buffer spring 703 is interconnected with the bottom surface of the second connecting ring block 403. A protective shell 704 is provided on the outside of the buffer spring 703. The supporting base plate 702 is fixed by the electric telescopic rod 701, and the second connecting ring block 403 is fixedly supported by the supporting base plate 702. The electric telescopic rod 701 is extended and retracted according to the unevenness of the equipment surface to adjust the second connecting ring block 403. The second connecting ring block 403 is stably connected with the buffer spring 703, and the buffer spring 703 is protected by the protective shell 704, and the bolt body 302 is adjusted to a position perpendicular to the equipment surface.

[0026] Before welding, put the bolt body 302 into the stud welding chuck 301, then fix the support base plate 702 on the surface of the equipment, extend and retract the electric telescopic rod 701 according to the concave and convex conditions of the equipment surface to squeeze the buffer spring 703, and at the same time, wrap the protective buffer spring 703 through the protective shell 704, so as to adjust the angle of the second connecting ring block 403, connect the stud welding machine 1 through the first connecting ring block 401, so that the bolt body 302 is perpendicular to the equipment surface;

[0027] When performing welding operations, the first motor 502 drives the first screw rod 501 to rotate, and the rotation of the first screw rod 501 drives the connection block 503 to move. At the same time, the T-shaped protrusion 602 slides downward synchronously in the T-shaped slide groove 601 in the connecting side plate 402, thereby driving the supporting base 201 to move downward, so that the guide rod 202 contacts the surface of the equipment, and finally, the stud welding machine 1 is used to control the bolt body 302 to perform welding operations.

[0028] Through the above steps, the welding position of the welding component 3 is fixed by setting the fixing component 7, the position of the adjusting component 5 is fixed by the connecting component 4, and the position of the stud welder 1 is driven to move by the adjusting component 5. At the same time, the sliding component 6 is used to ensure the stability of the movement of the stud welder 1 to avoid manual operation to damage the welding process requirements. The welding position is located by the guide component 2, and the stud welder 1 is used to control the welding component 3 to perform specific welding operations.

[0029] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A stud welding inspection tool, comprising a stud welding machine (1); characterized in that: The invention also comprises a guide assembly (2), a welding assembly (3), a connecting assembly (4), an adjustment assembly (5), a sliding assembly (6) and a fixing assembly (7); a guide assembly (2) is arranged on one side of the stud welding machine (1), a welding assembly (3) is arranged on one side of the guide assembly (2), a connecting assembly (4) is arranged on the outside of the stud welding machine (1), an adjustment assembly (5) is arranged on one side of the connecting assembly (4), a sliding assembly (6) is arranged on the other side of the connecting assembly (4), and a fixing assembly (7) is arranged on the bottom surface of the connecting assembly (4).

2. A stud welding detection tool according to claim 1, characterized in that: The guide assembly (2) comprises a bearing base (201) and a guide rod (202); the bearing base (201) is arranged on one side of the stud welding machine (1), the guide rod (202) is arranged on one side of the bearing base (201), and the guide rod (202) is arranged in multiple groups.

3. A stud welding detection tool according to claim 2, characterized in that: The welding assembly (3) comprises a stud welding chuck (301) and a bolt body (302); the stud welding chuck (301) is arranged on the bottom surface of the bearing base (201), and the bolt body (302) is arranged inside the stud welding chuck (301).

4. A stud welding detection tool according to claim 2, characterized in that: The connection assembly (4) comprises a first connection ring block (401), a connection side plate (402) and a second connection ring block (403); the first connection ring block (401) is arranged on the outside of the stud welding machine (1), a connection side plate (402) is arranged on one side of the first connection ring block (401), two groups of connection side plates (402) are arranged, and a second connection ring block (403) is arranged on one side of the connection side plate (402).

5. A stud welding detection tool according to claim 4, characterized in that: The adjustment component (5) comprises a first screw rod (501), a first motor (502) and a connecting block (503); the first screw rod (501) is arranged on one side of the connecting side plate (402), the first motor (502) is arranged on one side of the first connecting ring block (401), the output end of the first motor (502) and the first screw rod (501) are connected to each other, and the connecting block (503) is arranged on the outside of the first screw rod (501).

6. A stud welding detection tool according to claim 4, characterized in that: The sliding assembly (6) comprises a T-shaped sliding groove (601) and a T-shaped protrusion (602); a T-shaped sliding groove (601) is provided on one side of the connecting side plate (402), and a T-shaped protrusion (602) is provided on the outer side of the stud welding machine (1).

7. A stud welding detection tool according to claim 4, characterized in that: The fixing assembly (7) comprises an electric telescopic rod (701), a supporting base plate (702), a buffer spring (703) and a protective shell (704); the bottom surface of the second connecting ring block (403) is provided with an electric telescopic rod (701), a plurality of electric telescopic rods (701) are provided, one end of the electric telescopic rod (701) is provided with a supporting base plate (702), one side of the electric telescopic rod (701) is provided with a buffer spring (703), the other end of the buffer spring (703) is connected to the bottom surface of the second connecting ring block (403), and a protective shell (704) is provided on the outside of the buffer spring (703).

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