Welding positioning and clamping device of reinforcement cage seam welder
By using a combination device of front correction wheel, rear correction wheel and grooved hard positioning steel plate in the steel cage roller welding machine, the wear and derailment problems during welding of large-diameter steel bars are solved, and more stable welding positioning and more High safety, improves welding quality and convenience of use.
Patent Information
- Application Number
- CN202420928352.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-30
AI Technical Summary
When the winding steel bar clamping and positioning devices of existing steel cage roller welding machines deal with large diameter and high strength raw materials, they are prone to wear, derailment, unstable welding quality, etc., resulting in mechanical damage and safety risks.
A welding positioning and clamping device including front correction wheel, rear correction wheel, grooved hard positioning steel plate and hydraulic support arm was designed. Through the cooperation of grooved hard positioning steel plate and steel plate support, the hydraulic system is tightly adopted. Press the steel bars and use the ground preliminary correction wheel to improve positioning accuracy.
It effectively avoids mechanical wear, reduces the risk of frequent component replacement and derailment, improves welding quality and safety, reduces mechanical maintenance costs, and is simple and easy to use.
Smart Images

Figure CN222221605U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of steel cage welding, in particular to a welding positioning and clamping device for a steel cage rolling welding machine. Background Art
[0002] As an important equipment in construction, the steel cage rolling welding machine has strict requirements on the welding quality of the steel cage wrapped with steel bars during its use.
[0003] The current steel cage rolling welding machine uses a roller-type positioning device for winding steel bars, that is, the wound steel bars are pressed against the surface of the distribution bars by rollers, and when the steel bars pass through the rollers, the rollers rotate synchronously.
[0004] However, when the above device encounters raw materials with larger diameter and higher strength, the rollers are severely worn, causing great damage to the machine, causing large left and right swings, uneven spacing of the steel bar windings, and easy derailment and ejection, posing a safety risk. In addition, after the rollers are worn, the wound steel bars are difficult to compact, resulting in low welding quality.
[0005] Therefore, it is necessary to develop a welding positioning and clamping device for a steel cage rolling welding machine. Utility Model Content
[0006] The purpose of the utility model is to solve the problems of unstable welding quality, loose clamping, easy derailment, frequent component replacement, etc. when winding and welding a steel cage made of larger diameter raw materials; a welding positioning and clamping device for a steel cage rolling welding machine is designed to solve the problems of frequent component replacement, easy derailment, etc., and improve the welding quality.
[0007] In order to achieve the above-mentioned purpose, the utility model provides a welding positioning and clamping device for a steel cage rolling welding machine, which adopts the following technical scheme, including: a front correction wheel ground support column and a ground support tripod fixedly arranged on the ground, a front correction wheel is arranged on the top of the front correction wheel ground support column, a rear correction wheel is arranged on the top of the ground support tripod, a hard positioning steel plate with a groove is arranged above the side of the ground support tripod away from the front correction wheel ground support column, and rolling welding machine rollers are arranged on the inner sides of the front correction wheel, the rear correction wheel and the hard positioning steel plate with grooves.
[0008] Furthermore, a steel plate support is provided on one side of the grooved hard positioning steel plate away from the roller of the seam welding machine, and a hydraulic support arm is provided on the other side of the steel plate support.
[0009] Furthermore, the steel plate support is provided with a plurality of bolt positioning holes, and the grooved hard positioning steel plate is provided with a plurality of bolt fixing holes, the bolt positioning holes correspond to the bolt fixing holes in one-to-one position, and the grooved hard positioning steel plate is fixed to the steel plate support by passing fixing bolts through the bolt positioning holes and the bolt fixing holes.
[0010] Furthermore, a hard positioning steel plate groove is provided through the middle of the grooved hard positioning steel plate from top to bottom.
[0011] Furthermore, the height of the front correction wheel is lower than that of the rear correction wheel, and the height of the rear correction wheel is lower than that of the hard positioning steel plate groove. The front correction wheel, the rear correction wheel and the hard positioning steel plate groove form an arc with the center direction pointing to the roller of the seam welding machine.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model uses a grooved hard positioning steel plate for positioning, avoiding the defects of the prior art in the processing of large-diameter steel bar raw material steel cage, such as large mechanical wear, frequent component replacement, derailment, left and right swinging, uneven distribution of steel bars, etc. By sliding instead of rolling, the welding positioning process is more stable.
[0014] 2. The utility model uses the cooperation of the grooved hard positioning steel plate, the steel plate support and the hydraulic system to make the steel bars tighter and easier to maintain. With the assistance of the preliminary correction wheel on the ground, the positioning is more accurate, derailment is less likely to occur, and safety is increased, especially during the welding process of large-diameter steel bar raw material steel cage.
[0015] 3. The utility model facilitates the processing of the steel cage, improves the welding quality of the steel cage, and reduces the mechanical maintenance cost. It has high safety, simple structure and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a structural schematic diagram of a grooved hard positioning steel plate and a steel plate support of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the mobile clamping mechanism of the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the preliminary ground steel bar correction mechanism of the utility model.
[0020] In the figure: 1-roller of the seam welding machine; 2-hydraulic support arm; 3-steel plate support; 4-hard positioning steel plate with groove; 5-fixing bolt; 6-ground support column of the front correction wheel; 7-hard positioning steel plate groove; 8-front correction wheel; 9-ground support tripod; 10-rear correction wheel; 11-bolt positioning hole; 12-bolt fixing hole. DETAILED DESCRIPTION
[0021] The preferred embodiments of the present invention will be described in more detail below. Although the preferred embodiments of the present invention are described below, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.
[0022] In the description of the present invention, it should be noted that the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] like Figure 1-Figure 4 As shown, the utility model is a welding positioning and clamping device for a steel cage rolling welding machine, comprising: a front correction wheel ground support column 6 and a ground support tripod 9 fixedly arranged on the ground, a front correction wheel 8 is arranged on the top of the front correction wheel ground support column 6, a rear correction wheel 10 is arranged on the top of the ground support tripod 9, and a groove or a reserved hole is arranged on the upper part of the ground support tripod 9 to facilitate the steel bar to pass through the bottom of the rear correction wheel 10.
[0025] A hard positioning steel plate 4 with grooves is arranged above the ground supporting tripod 9 away from the front correction wheel ground supporting column 6. Specifically, a hard positioning steel plate groove 7 is arranged through the middle of the hard positioning steel plate 4 with grooves from top to bottom.
[0026] In a specific embodiment, a steel plate support 3 is provided on the side of the grooved hard positioning steel plate 4 away from the roller 1 of the seam welding machine, and a hydraulic support arm 2 is provided on the other side of the steel plate support 3, and the hydraulic support arm 2 is connected to a wall or other fixed structure. The steel plate support 3 is provided with a plurality of bolt positioning holes 11, and the grooved hard positioning steel plate 4 is provided with a plurality of bolt fixing holes 12, and the bolt positioning holes 11 correspond to the bolt fixing holes 12 in position, and the grooved hard positioning steel plate 4 is fixed to the steel plate support 3 by passing the fixing bolts 5 through the bolt positioning holes 11 and the bolt fixing holes 12.
[0027] The front correction wheel 8, the rear correction wheel 10 and the inner side of the grooved hard positioning steel plate 4 are provided with the seam welding machine roller 1. The front correction wheel 8 is lower than the rear correction wheel 10, and the rear correction wheel 10 is lower than the hard positioning steel plate groove 7. The front correction wheel 8, the rear correction wheel 10 and the hard positioning steel plate groove 7 form an arc shape with the center direction pointing to the seam welding machine roller 1.
[0028] The specific operation mode of the utility model:
[0029] During use, the steel bar passes through the top of the front straightening wheel 8 and then gradually passes under the rear straightening wheel 10. After passing out from under the rear straightening wheel 10, the steel bar bends upward and is pulled to the hard positioning steel plate 4 with grooves. At this time, the hard positioning steel plate 4 with grooves is moved forward by the hydraulic support arm 2 and is pressed against the roller 1 of the rolling welder. After passing through the hard positioning steel plate 4 with grooves, the steel bar is pressed against the distributed steel bars of the steel cage and then welded to the distributed steel bars through the automatic welding function of the steel cage rolling welder, thereby realizing the positioning of the steel cage wrapped around the steel bars.
[0030] Specifically, during use, when the grooves of the grooved hard positioning steel plate 4 become shallow after long-term use, the grooved hard positioning steel plate 4 can be removed by removing the fixing bolts 5 and re-grooving or replacing with a new grooved hard positioning steel plate 4.
[0031] The above embodiments are only preferred embodiments of the present invention. The above descriptions do not limit the protection scope of the present invention in turn. The above descriptions are exemplary and not exhaustive. Therefore, any equivalent changes made according to the structure, shape, and principle of the present invention should be included in the protection scope of the present invention. Without departing from the scope and spirit of the described embodiments, many modifications and changes are obvious to ordinary technicians in this technical field.
Claims
1. A welding positioning and clamping device for a steel cage rolling welding machine, characterized in that: include: A front correction wheel ground support column (6) and a ground support tripod (9) are fixedly arranged on the ground, a front correction wheel (8) is arranged on the top of the front correction wheel ground support column (6), a rear correction wheel (10) is arranged on the top of the ground support tripod (9), a grooved hard positioning steel plate (4) is arranged above the side of the ground support tripod (9) away from the front correction wheel ground support column (6), and a roll welding machine roller (1) is arranged inside the front correction wheel (8), the rear correction wheel (10) and the grooved hard positioning steel plate (4).
2. A welding positioning and clamping device for a steel cage rolling welding machine according to claim 1, characterized in that: A steel plate support (3) is provided on one side of the grooved hard positioning steel plate (4) away from the roller (1) of the seam welding machine, and a hydraulic support arm (2) is provided on the other side of the steel plate support (3).
3. A welding positioning and clamping device for a steel cage rolling welding machine according to claim 2, characterized in that: The steel plate support (3) is provided with a plurality of bolt positioning holes (11), and the grooved hard positioning steel plate (4) is provided with a plurality of bolt fixing holes (12). The positions of the bolt positioning holes (11) and the bolt fixing holes (12) correspond one to one, and the grooved hard positioning steel plate (4) is fixed to the steel plate support (3) by means of fixing bolts (5) passing through the bolt positioning holes (11) and the bolt fixing holes (12).
4. A welding positioning and clamping device for a steel cage rolling welding machine according to claim 1, characterized in that: A hard positioning steel plate groove (7) is provided through the middle of the grooved hard positioning steel plate (4) from top to bottom.
5. A welding positioning and clamping device for a steel cage rolling welding machine according to claim 4, characterized in that: The front correction wheel (8) is lower in height than the rear correction wheel (10), and the rear correction wheel (10) is lower in height than the hard positioning steel plate groove (7). The front correction wheel (8), the rear correction wheel (10) and the hard positioning steel plate groove (7) form an arc shape with the center direction pointing to the roller (1) of the seam welding machine.
