Metal cutting equipment with scrap collecting function
By introducing filter mesh, sliding assembly, extrusion assembly and lift assembly into metal cutting equipment, separation of metal debris and cooling water and effective collection and removal of debris are achieved, and the inconvenience of debris collection in the prior art is solved. The problem is that the recycling efficiency of coolant has been improved.
Patent Information
- Application Number
- CN202420600105.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-26
AI Technical Summary
Existing cutting equipment cannot effectively separate metal debris from cooling water, resulting in inconvenient debris collection and cooling water recycling.
A metal cutting equipment with debris collection function is designed, including a filter mesh, sliding component, extrusion component and lifting component. The filter mesh is used to separate the metal debris from coolant. The sliding component drives the debris into the processing box and extrude The assembly extrudes the debris and pushes out the treated debris by lifting the assembly.
The effective separation of metal debris and cooling water is achieved, which facilitates the recycling of coolant and the collection and removal of debris, and solves the problem of inconvenient debris collection in the prior art.
Smart Images
Figure CN222221986U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal cutting, in particular to a metal cutting device with a debris collection function. Background Art
[0002] Cutting refers to a processing method that uses cutting tools (including cutting tools, grinding tools and abrasives) to cut off the excess material layer on the blank or workpiece into chips, so that the workpiece obtains the specified geometric shape, size and surface quality.
[0003] A large amount of debris is generated during the cutting process, and cooling water is required to cool the tool and the workpiece surface. However, the cutting equipment in the prior art cannot separate the metal debris from the cooling water during actual use, which makes the collection of debris and the recycling of cooling water very inconvenient. To address this problem, a metal cutting equipment with a debris collection function is provided. Utility Model Content
[0004] The purpose of the utility model is to provide a metal cutting device with a debris collection function to solve the problems raised in the above background technology. To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal cutting device with a debris collection function, comprising a casing, a protective cover is arranged at the top of the casing, the top of the inner cavity of the protective cover is connected to a cutting machine through a mechanical arm, a clamp is arranged on one side of the inner wall of the protective cover through a cylinder for adjusting and fixing the position of a workpiece, a filter is arranged in the middle of the inner cavity of the casing, a discharge hole is opened on the right side of the casing, a sealing plate is hinged in the inner cavity of the discharge hole, a processing box is arranged on the right side of the casing, a lifting assembly is arranged in the inner cavity of the processing box, a push plate is arranged at the top of the lifting assembly, the outer wall of the push plate is tightly fitted around the inner wall of the processing box, an extrusion assembly is arranged at the top of the processing box through a bracket, a sliding box is arranged on the rear side of the casing, a sliding assembly is arranged in the inner cavity of the sliding box, the front end of the sliding assembly extends to the inner cavity of the casing and is fixedly connected with a cleaning plate, the bottom end of the cleaning plate is tightly fitted with the top of the filter and is on the same horizontal line as the discharge hole.
[0005] Preferably, the sliding assembly includes a second motor, a screw, a moving block, a slideway and a connecting rod, the second motor is arranged at the right end of the sliding box, the output end of the second motor extends to the inner cavity of the sliding box, one end of the screw is rotatably connected to the left side of the inner cavity of the sliding box through a bearing, the other end of the screw is fixedly connected to the output end of the second motor, the moving block is screwed to the outer wall of the screw, the slideway is opened on the front side of the inner cavity of the sliding box, the connecting rod can be slidably embedded in the inner cavity of the slideway, one end of the connecting rod is fixedly connected to the moving block, and the other end of the connecting rod is fixedly connected to the cleaning plate.
[0006] Preferably, the extrusion assembly includes a hydraulic cylinder and a pressure plate, the hydraulic cylinder is connected to the top of the processing box through a bracket, and the pressure plate is arranged at the output end of the hydraulic cylinder.
[0007] Preferably, the lifting assembly includes a first motor, a screw rod, a slider, a fixed seat, a connecting rod and a limit assembly. The first motor is arranged at the right end of the processing box, and the output end of the first motor extends to the inner cavity of the processing box. One end of the screw rod is rotatably connected to the left side of the inner cavity of the processing box through a bearing, and the other end of the screw rod is fixedly connected to the output end of the first motor. The two sliders are respectively screwed on the left and right sides of the outer wall of the screw rod, and the fixed seat is arranged in the middle of the bottom end of the push plate. One end of the two connecting rods is respectively hinged to the top of the two sliders, and the other end of the two connecting rods is respectively hinged to the left and right sides of the bottom end of the fixed seat, and the limit assembly is arranged at the bottom end of the inner cavity of the processing box and is fixedly connected to the bottom ends of the two sliders.
[0008] Preferably, the threads on the left and right sides of the outer wall of the screw rod are arranged opposite to each other.
[0009] Preferably, the limiting assembly includes a limiting groove and a limiting block, the limiting groove is opened at the bottom end of the inner cavity of the processing box, and the two limiting blocks can be slidably embedded in the inner cavity of the limiting groove and fixedly connected to the bottom ends of the two sliding blocks.
[0010] Preferably, the inner cavity of the limiting groove and the outer wall of the limiting block are matched and both are in a "T" shape.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The metal debris is separated from the coolant by the filter, so that the recycling of the coolant can be facilitated. The sliding component is set so that the cleaning plate can drive the metal debris remaining above the filter to enter the inner cavity of the processing box through the discharge hole. The extrusion component is set so that the metal debris in the inner cavity of the processing box can be extruded to facilitate the collection of the debris. The lifting component is set so that the push plate can push the extruded debris out of the inner cavity of the processing box to facilitate the removal of the debris. This solves the problem that the cutting equipment in the prior art cannot separate the metal debris from the cooling water during actual use, resulting in inconvenience in the collection of the debris and the recycling of the cooling water. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0014] Figure 2 This is a front cross-sectional view of the utility model;
[0015] Figure 3 It is a top sectional view of the utility model;
[0016] Figure 4 For this utility model Figure 2 A magnified image of point A;
[0017] Figure 5 It is a structural schematic diagram of the limit block of the utility model.
[0018] In the figure: 1. casing; 2. protective cover; 3. cutting machine; 4. fixture; 5. filter screen; 6. cleaning plate; 7. processing box; 8. hydraulic cylinder; 9. pressure plate; 10. sealing plate; 11. first motor; 12. screw rod; 13. slider; 14. fixing seat; 15. connecting rod; 16. limiting groove; 17. limiting block; 18. sliding box; 19. second motor; 20. screw rod; 21. moving block; 22. slideway; 23. connecting rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figures 1 to 5The utility model provides a technical solution: a metal cutting device with a debris collection function, comprising a casing 1, a protective cover 2 is arranged at the top of the casing 1, a cutting machine 3 is connected to the top of the inner cavity of the protective cover 2 through a mechanical arm, a clamp 4 is arranged on one side of the inner wall of the protective cover 2 through a cylinder for adjusting and fixing the position of a workpiece, a filter screen 5 is arranged in the middle of the inner cavity of the casing 1, a discharge hole is opened on the right side of the casing 1, a sealing plate 10 is hingedly connected to the inner cavity of the discharge hole, a processing box 7 is arranged on the right side of the casing 1, a lifting component is arranged in the inner cavity of the processing box 7, a push plate is arranged at the top of the lifting component, the outer wall of the push plate is tightly fitted around the inner wall of the processing box 7, an extrusion component is arranged at the top of the processing box 7 through a bracket, a sliding box 18 is arranged on the rear side of the casing 1, a sliding component is arranged in the inner cavity of the sliding box 18, and a front portion of the sliding component is provided. The end extends to the inner cavity of the casing 1 and is fixedly connected with a cleaning plate 6. The bottom end of the cleaning plate 6 is tightly fitted with the top end of the filter screen 5 and is at the same horizontal line as the discharge hole. The metal debris is separated from the coolant through the filter screen 5, which can facilitate the recycling of the coolant. Through the setting of the sliding component, the cleaning plate 6 can drive the metal debris remaining above the filter screen 5 to enter the inner cavity of the processing box 7 through the discharge hole. Through the setting of the extrusion component, the metal debris in the inner cavity of the processing box 7 can be extruded to facilitate the collection of the debris. Through the setting of the lifting component, the push plate can push the extruded debris out of the inner cavity of the processing box 7 to facilitate the removal of the debris. This solves the problem that the cutting equipment in the prior art cannot separate the metal debris from the cooling water during actual use, resulting in the collection of the debris and the recycling of the cooling water being very inconvenient.
[0021] In this embodiment, the sliding assembly includes a second motor 19, a screw 20, a moving block 21, a slide 22 and a connecting rod 23. The second motor 19 is arranged at the right end of the sliding box 18, and the output end of the second motor 19 extends to the inner cavity of the sliding box 18. One end of the screw 20 is rotatably connected to the left side of the inner cavity of the sliding box 18 through a bearing, and the other end of the screw 20 is fixedly connected to the output end of the second motor 19. The moving block 21 is screwed to the outer wall of the screw 20, and the slide 22 is opened in front of the inner cavity of the sliding box 18. On the other side, the connecting rod 23 can be slidably embedded in the inner cavity of the slide 22, one end of the connecting rod 23 is fixedly connected to the moving block 21, and the other end of the connecting rod 23 is fixedly connected to the cleaning plate 6, so that the second motor 19 drives the screw 20 to rotate. Under the action of the rotational force of the outer wall thread of the screw 20, when the screw 20 rotates, the moving block 21 can drive the cleaning plate 6 to slide above the filter screen 5 through the connecting rod 23, and then the metal debris pushes the sealing plate 10 to flip and fall above the push plate in the inner cavity of the processing box 7.
[0022] In this embodiment, the extrusion assembly includes a hydraulic cylinder 8 and a pressure plate 9. The hydraulic cylinder 8 is connected to the top of the processing box 7 through a bracket, and the pressure plate 9 is arranged at the output end of the hydraulic cylinder 8. The hydraulic cylinder 8 is started to extend the output end of the hydraulic cylinder 8, and then the pressure plate 9 slides downward to squeeze the metal debris in the inner cavity of the processing box 7, so that the debris is squeezed into blocks.
[0023] In this embodiment, the lifting assembly includes a first motor 11, a screw rod 12, a slider 13, a fixed seat 14, a connecting rod 15 and a limit assembly. The first motor 11 is arranged at the right end of the processing box 7, and the output end of the first motor 11 extends to the inner cavity of the processing box 7. One end of the screw rod 12 is rotatably connected to the left side of the inner cavity of the processing box 7 through a bearing, and the other end of the screw rod 12 is fixedly connected to the output end of the first motor 11. The two sliders 13 are respectively screwed on the left and right sides of the outer wall of the screw rod 12. The fixed seat 14 is arranged in the middle of the bottom end of the push plate. One end of the two connecting rods 15 is respectively hinged at the top of the two sliders 13, and the other ends of the two connecting rods 15 are respectively hinged at the top of the two sliders 13. One end is hinged to the left and right sides of the bottom end of the fixed seat 14 respectively, the limit assembly is arranged at the bottom end of the inner cavity of the processing box 7 and is fixedly connected to the bottom ends of the two sliders 13, and the first motor 11 is started to make the first motor 11 drive the screw rod 12 to rotate, so that the threads opposite to each other on the left and right sides of the outer wall of the screw rod 12 generate relative thread rotation force, so that the two sliders 13 slide toward the middle of the screw rod 12 at the same time under the limiting action of the limit groove 16 and the limit block 17, so that the two connecting rods 15 push the fixed seat 14 and the push plate to slide upward along the inner wall of the processing box 7, so as to push the extruded debris out of the inner cavity of the processing box 7, so as to facilitate the removal of the debris.
[0024] In this embodiment, the threads on the left and right sides of the outer wall of the screw rod 12 are arranged relative to each other, so that when the screw rod 12 rotates, the left and right sides of its outer wall generate relative thread rotation forces, so that the two sliders 13 slide relatively at the same time under the limiting action of the limiting groove 16 and the limiting block 17.
[0025] In this embodiment, the limit assembly includes a limit groove 16 and a limit block 17. The limit groove 16 is opened at the bottom end of the inner cavity of the processing box 7. The two limit blocks 17 can be slidably embedded in the inner cavity of the limit groove 16 and fixedly connected to the bottom ends of the two sliders 13. Under the interaction between the limit groove 16 and the limit block 17, the slider 13 can be prevented from rotating with the screw rod 12 when the screw rod 12 rotates, thereby improving the stability of the lifting assembly when in use.
[0026] In this embodiment, the inner cavity of the limiting groove 16 is matched with the outer wall of the limiting block 17 and both are in a "T" shape, so that one end of the limiting block 17 can always remain embedded in the inner cavity of the limiting groove 16, thereby improving the stability of the limiting assembly during use.
[0027] The use method and advantages of the utility model: When in use, the working process is as follows:
[0028] The metal debris is separated from the coolant by the filter 5, so that the recycling of the coolant can be facilitated. The second motor 19 is started to drive the screw 20 to rotate. Under the action of the rotational force of the outer wall of the screw 20, when the screw 20 rotates, the moving block 21 can drive the cleaning plate 6 to slide above the filter 5 through the connecting rod 23, so that the metal debris pushes the sealing plate 10 to flip and fall above the push plate in the inner cavity of the processing box 7. At this time, the hydraulic cylinder 8 is started to extend the output end of the hydraulic cylinder 8, so that the pressure plate 9 slides downward to squeeze the metal debris in the inner cavity of the processing box 7, so that the debris is squeezed into blocks, and the first motor 1 is started. 1, the first motor 11 drives the screw rod 12 to rotate, so that the threads on the left and right sides of the outer wall of the screw rod 12 generate relative thread rotation force, so that the two sliders 13 slide toward the middle of the screw rod 12 at the same time under the limiting action of the limiting groove 16 and the limiting block 17, so that the two connecting rods 15 push the fixed seat 14 and the push plate to slide upward along the inner wall of the processing box 7, and then push the extruded debris out of the inner cavity of the processing box 7, so as to facilitate the removal of the debris, and solve the problem that the cutting equipment of the prior art cannot separate the metal debris from the cooling water during actual use, resulting in the collection of the debris and the recycling of the cooling water being very inconvenient.
[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A metal cutting device with a chip collection function, comprising a housing (1), characterized in that: The top of the casing (1) is provided with a protective cover (2), the top of the inner cavity of the protective cover (2) is connected to a cutting machine (3) via a mechanical arm, a clamp (4) is provided on one side of the inner wall of the protective cover (2) via a cylinder for adjusting and fixing the position of a workpiece, a filter screen (5) is provided in the middle of the inner cavity of the casing (1), a discharge hole is provided on the right side of the casing (1), a sealing plate (10) is hingedly connected to the inner cavity of the discharge hole, a processing box (7) is provided on the right side of the casing (1), and a lifting and lowering device (10) is provided in the inner cavity of the processing box (7). A lifting assembly, wherein a push plate is arranged at the top of the lifting assembly, and the outer wall of the push plate is tightly fitted around the inner wall of the processing box (7), and the top of the processing box (7) is provided with an extrusion assembly through a bracket, and a sliding box (18) is arranged on the rear side of the casing (1), and the inner cavity of the sliding box (18) is provided with a sliding assembly, and the front end of the sliding assembly extends to the inner cavity of the casing (1) and is fixedly connected to a cleaning plate (6), and the bottom end of the cleaning plate (6) is tightly fitted with the top of the filter screen (5) and is on the same horizontal line as the discharge hole.
2. The metal cutting equipment with chip collection function according to claim 1, characterized in that: The sliding assembly comprises a second motor (19), a screw rod (20), a moving block (21), a slideway (22) and a connecting rod (23). The second motor (19) is arranged at the right end of the sliding box (18). The output end of the second motor (19) extends to the inner cavity of the sliding box (18). One end of the screw rod (20) is rotatably connected to the left side of the inner cavity of the sliding box (18) through a bearing. The other end of the screw rod (20) is fixedly connected to the output end of the second motor (19). The moving block (21) is screwed to the outer wall of the screw rod (20). The slideway (22) is opened on the front side of the inner cavity of the sliding box (18). The connecting rod (23) is slidably embedded in the inner cavity of the slideway (22). One end of the connecting rod (23) is fixedly connected to the moving block (21), and the other end of the connecting rod (23) is fixedly connected to the cleaning plate (6).
3. The metal cutting equipment with chip collection function according to claim 1, characterized in that: The extrusion assembly comprises a hydraulic cylinder (8) and a pressing plate (9); the hydraulic cylinder (8) is connected to the top of the processing box (7) via a bracket, and the pressing plate (9) is arranged at the output end of the hydraulic cylinder (8).
4. The metal cutting equipment with chip collection function according to claim 1, characterized in that: The lifting assembly comprises a first motor (11), a screw rod (12), a slider (13), a fixing seat (14), a connecting rod (15) and a limit assembly. The first motor (11) is arranged at the right end of the processing box (7). The output end of the first motor (11) extends to the inner cavity of the processing box (7). One end of the screw rod (12) is rotatably connected to the left side of the inner cavity of the processing box (7) through a bearing. The other end of the screw rod (12) is fixedly connected to the output end of the first motor (11). The two sliders (13) are respectively screwed on the left and right sides of the outer wall of the screw rod (12). The fixing seat (14) is arranged at the middle part of the bottom end of the push plate. One end of the two connecting rods (15) is respectively hinged to the top end of the two sliders (13). The other end of the two connecting rods (15) is respectively hinged to the left and right sides of the bottom end of the fixing seat (14). The limit assembly is arranged at the bottom end of the inner cavity of the processing box (7) and is fixedly connected to the bottom ends of the two sliders (13).
5. The metal cutting equipment with chip collection function according to claim 4, characterized in that: The threads on the left and right sides of the outer wall of the screw rod (12) are arranged opposite to each other.
6. The metal cutting device with chip collection function according to claim 4, characterized in that: The limiting assembly comprises a limiting groove (16) and a limiting block (17); the limiting groove (16) is arranged at the bottom end of the inner cavity of the processing box (7); the two limiting blocks (17) can be slidably embedded in the inner cavity of the limiting groove (16) and fixedly connected to the bottom ends of the two sliding blocks (13).
7. The metal cutting equipment with chip collection function according to claim 6, characterized in that: The inner cavity of the limiting groove (16) is matched with the outer wall of the limiting block (17) and both are in a "T" shape.