Tool setting gauge
By designing a tool adjuster with movable CCD camera components and turntables, the problems of inaccurate tool adjustment and low efficiency are solved, and the tool is quickly and accurately pre-adjusted, improving machining efficiency and accuracy.
Patent Information
- Application Number
- CN202421051461.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-14
AI Technical Summary
During the workpiece processing, tool adjustments are frequent and inaccurate, resulting in low tool pre-adjustment efficiency. The existing tool adjuster is large in size, not resistant to vibration, and cannot get close to the processing equipment, which limits the efficiency and accuracy of tool adjustment.
A tool setter including CCD camera assembly, monitor and turntable is designed. The CCD camera assembly is movable, and the tool changer is arranged on the turntable. The tool interface can be adjusted according to needs and rotated to the bottom of the CCD camera with the turntable, which simplifies a lot. Pre-tuning process of tool type.
It realizes rapid and accurate tool pre-tuning, reduces auxiliary time, improves machine tool efficiency and processing accuracy, is suitable for complex production needs, and reduces rework and scrap rate.
Smart Images

Figure CN222221993U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tool adjustment, in particular to a tool setting instrument. Background Art
[0002] In the process of workpiece processing, especially for equipment like Swiss-type lathes with fewer tools and faster processing cycles, the frequent tool changes lead to auxiliary time such as tool adjustment occupying a considerable proportion of the processing cycle. Among them, tool adjustment is time-consuming and labor-intensive, and difficult to adjust accurately, and finally requires trial cutting. Therefore, tool setting instruments show great superiority. However, conventional tool setting instruments are large in size, and the internal photoelectric components have extremely high vibration requirements. They cannot be placed near the processing equipment, but can only be placed in a special tool room far away from the processing equipment. The number of tool setting instruments is also limited, and workers are tired of going back and forth between the processing equipment and the tools. The efficiency of tool pre-adjustment is low, which cannot meet the current increasingly competitive situation. Utility Model Content
[0003] The utility model aims to provide a tool setting instrument to solve the problems existing in the above-mentioned prior art and effectively improve the tool pre-adjustment efficiency.
[0004] To achieve the above purpose, the utility model provides the following solutions:
[0005] The utility model provides a tool setting instrument, comprising a CCD camera assembly, a display and a turntable, wherein the CCD camera assembly can move leftward, rightward, forward and backward, the turntable can rotate around an axis, the rotation of the turntable around the axis can be locked, a plurality of tool changing clamp seats are arranged around the axis on the turntable, each of the tool changing clamp seats is clamped with a tool interface, each of the tool interfaces is used to clamp a tool, and the tools on each of the tool changing clamp seats can rotate with the turntable around the axis to directly below the CCD camera assembly; the display is communicatively connected to the CCD camera assembly.
[0006] Preferably, it also includes a slide base and a cross slide, the slide base is used to support the cross slide, the sliding platform of the cross slide can move left, right, front and back, and the CCD camera assembly is arranged on the sliding platform of the cross slide.
[0007] Preferably, the CCD camera assembly includes a CCD camera and a camera fixing assembly, the camera fixing assembly is fixed on the sliding platform of the cross slide, the CCD camera is arranged on the camera fixing assembly, and the CCD camera can move upward or downward.
[0008] Preferably, the display is fixed on the sliding platform of the cross slide.
[0009] Preferably, it further comprises a substrate, and the slide base and the turntable are both arranged on the substrate.
[0010] Preferably, the number of the tool changer holders is eight, and the tool changer holders are evenly arranged on the turntable around the axis.
[0011] Preferably, the turntable is a dividing turntable.
[0012] Compared with the prior art, the utility model has achieved the following technical effects:
[0013] The tool setting instrument provided by the utility model is provided with a CCD camera component to detect cutting tools, has the characteristics of small size, light weight, not being affected by magnetic fields, and having the characteristics of resistance to vibration and impact. A plurality of tool changing clamps are arranged on the turntable, each of which is clamped with a tool interface, and each tool interface is used to clamp the tool, and in actual application, the tool interface clamped on each tool changing clamp can be adjusted according to the tool setting requirements, that is, different tool changing clamps can be used for tool setting with different tools, and the tools on each tool changing clamp can be rotated around the axis with the turntable to just below the CCD camera component, which is convenient for realizing fast and accurate pre-adjustment of various different tools such as square tools and circular tools, effectively reducing the auxiliary time of machine tools, meeting complex production needs, reducing rework and scrap rates, and can significantly improve the efficiency and processing accuracy of machine tools. The tool setting instrument provided by the utility model has a compact structure, small size, is simple and light, is easy to maintain, has relatively loose requirements on the on-site working environment of the workshop, and can also be used in an environment with large oil mist or dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 A schematic diagram of the three-dimensional structure of the tool setting instrument provided by the utility model;
[0016] Figure 2 A schematic diagram of the main view of the tool setting instrument provided by the utility model;
[0017] Figure 3 for Figure 2 A top view of the tool setting instrument provided;
[0018] Figure 4 for Figure 2 The left side view of the tool setting probe is provided;
[0019] Figure 5for Figure 2 The right side view of the tool setting instrument provided;
[0020] In the figure: 1-substrate, 2-slide base, 3-cross slide, 4-CCD camera assembly, 5-display, 6-turntable, 7-tool holder, 8-tool. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] The utility model aims to provide a tool setting instrument to solve the problems existing in the above-mentioned prior art and effectively improve the tool pre-adjustment efficiency.
[0023] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0024] like Figure 1-5 As shown, the utility model provides a tool setting instrument, including a CCD camera assembly 4, a display 5 and a turntable 6. The CCD camera assembly 4 can move left, right, forward and backward, the turntable 6 can rotate around an axis, and the rotation of the turntable 6 around the axis can be locked. A plurality of tool changing clamp seats 7 are arranged around the axis on the turntable 6, and each tool changing clamp seat 7 is clamped with a tool interface, and each tool interface is used to clamp a tool 8. The tools 8 on each tool changing clamp seat 7 can rotate around the axis with the turntable 6 to directly below the CCD camera assembly 4; the display 5 is communicatively connected to the CCD camera assembly 4.
[0025] The tool setting instrument provided by the utility model is provided with a CCD camera component 4 to detect the tool 8, which has the characteristics of small size, light weight, not being affected by magnetic fields, and having the characteristics of resistance to vibration and impact. A plurality of tool changing clamp seats 7 are arranged on the turntable 6, and each tool changing clamp seat 7 is clamped with a tool interface, and each tool interface is used to clamp the tool 8, and in actual application, the tool interface clamped on each tool changing clamp seat 7 can be adjusted according to the tool setting requirements, that is, different tool changing clamp seats 7 can be used for tool setting with different tools 8, and the tools 8 on each tool changing clamp seat 7 can be rotated around the axis with the turntable 6 to just below the CCD camera component 4, which is convenient for realizing fast and accurate pre-adjustment of various different tools 8 such as square tools and circular tools, effectively reducing the auxiliary time of the machine tool, meeting the complex production needs, reducing the rework and scrap rate, and can significantly improve the efficiency and processing accuracy of the machine tool. The tool setting instrument provided by the utility model has a compact structure, small size, simple and light, is easy to maintain, has relatively loose requirements on the on-site working environment of the workshop, and can also be used in an environment with large oil mist or dust.
[0026] As a more preferred implementation of this embodiment, the tool setting instrument provided by the utility model also includes a slide base 2 and a cross slide 3. The slide base 2 is used to support the cross slide 3. The sliding platform of the cross slide 3 can move left, right, front and back. The CCD camera assembly 4 is arranged on the sliding platform of the cross slide 3. The cross slide 3 can adopt existing products. In this embodiment, the cross slide 3 is equipped with X-direction and Y-direction ball screw assemblies, linear guide rail assemblies, grating scales and handles, which can enable the sliding platform of the cross slide 3 to move in the X and Y directions.
[0027] Furthermore, the CCD camera assembly 4 includes a CCD camera and a camera fixing assembly. The camera fixing assembly is fixed on the sliding platform of the cross slide 3. The CCD camera is arranged on the camera fixing assembly. The CCD camera can move up or down to facilitate the up and down movement to adjust the focal length.
[0028] Furthermore, the display 5 is fixed on the sliding platform of the cross slide 3 and is communicatively connected with a CCD camera also installed on the sliding platform of the cross slide 3 via a cable.
[0029] Furthermore, the tool setting instrument provided by the utility model also includes a base plate 1, and the slide base 2 and the turntable 6 are all arranged on the base plate 1, so as to facilitate overall integrated use, and is particularly suitable for use at a processing site.
[0030] As a more preferred implementation of this embodiment, the number of the tool changing clamp seats 7 is eight, and each tool changing clamp seat 7 is evenly arranged around the axis on the turntable 6, with a simple structure and easy to manufacture and use.
[0031] As a more preferred implementation of this embodiment, the turntable 6 is a dividing turntable, which is convenient for realizing rapid dividing and positioning; in this embodiment, the turntable 6 can adopt the existing dividing turntable mechanism or device.
[0032] As a more preferred implementation method of this embodiment, each tool 8 to be measured is fixed on a different tool changing clamp seat 7 according to its specific shape, and is quickly indexed and positioned by the turntable 6. There are eight workstations on the turntable 6, and eight groups of tool changing clamp seats 7 can be installed. A suitable tool interface is used according to the situation of the tool 8 to be measured. After the tool 8 is placed on the tool interface on the tool changing clamp seat 7, the turntable 6 is rotated to turn the measured tool 8 under the lens of the CDD camera, and the locking turntable 6 is positioned so that the tool 8 is located under the lens of the CDD camera. The X and Y direction handles of the cross slide 3 are manually rotated to move the position of the CDD camera lens so that the lens is directly above the tool 8 to be measured, and then the focal length of the CDD camera is adjusted, and the detection image and the relevant dimensions of the preset tool 8 are displayed on the screen of the display 5, and the detection dimensions are recorded.
[0033] The present invention uses specific examples to illustrate the principle and implementation of the present invention. The above examples are only used to help understand the method and core idea of the present invention. At the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the present invention.
Claims
1. A tool setting instrument, characterized in that: It includes a CCD camera assembly, a display and a turntable, the CCD camera assembly can move left, right, forward and backward, the turntable can rotate around an axis, the rotation of the turntable around the axis can be locked, a plurality of tool changing clamps are arranged around the axis on the turntable, each of the tool changing clamps is clamped with a tool interface, each of the tool interfaces is used to clamp a tool, and the tools on each of the tool changing clamps can rotate with the turntable around the axis to directly below the CCD camera assembly; the display is communicatively connected to the CCD camera assembly.
2. The tool setting instrument according to claim 1, characterized in that: It also includes a slide base and a cross slide, the slide base is used to carry the cross slide, the sliding platform of the cross slide can move left, right, front and back, and the CCD camera assembly is arranged on the sliding platform of the cross slide.
3. The tool setting instrument according to claim 2, characterized in that: The CCD camera assembly includes a CCD camera and a camera fixing assembly. The camera fixing assembly is fixed on the sliding platform of the cross slide. The CCD camera is arranged on the camera fixing assembly. The CCD camera can move upward or downward.
4. The tool setting instrument according to claim 2, characterized in that: The display is fixed on the sliding platform of the cross slide.
5. The tool setting instrument according to claim 2, characterized in that: It also includes a substrate, and the slide base and the turntable are both arranged on the substrate.
6. The tool setting instrument according to claim 1, characterized in that: The number of the tool changer holders is eight, and each of the tool changer holders is evenly arranged on the turntable around the axis.
7. The tool setting instrument according to claim 1, characterized in that: The turntable is a dividing turntable.
