Special machine for grinding dead head residual root
By designing an automated riser residue grinding machine, the grinding motor and grinding wheel are combined with fixture components and lifting mechanisms, the problems of low manual grinding efficiency and safety are solved, and efficient and automated grinding of caliper castings are achieved, and production efficiency is improved. Product quality.
Patent Information
- Application Number
- CN202323598709.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2033-12-27
AI Technical Summary
When manually grinding caliper casting blanks through cutting machines, the efficiency is low, it is easy to scratch workers and the burrs are not removed cleanly, resulting in the inability to guarantee production efficiency and product quality, especially in the narrow open space of the riser area.
A special machine for growing residual roots including workbench, fixture components and lifting mechanism is designed. Through the cooperation of fixture components and lifting mechanism, the automatic grinding of caliper castings is realized, and the grinding work is completed by using a grinding motor, belt transmission and grinding wheel. And isolate noise and dust through automatic lifting doors and cylinders.
It improves grinding efficiency and product consistency, is suitable for industrial production, and enhances the practicality and safety of grinding.
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Figure CN222222061U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mechanical processing equipment, in particular to a special machine for grinding riser residual roots. Background Art
[0002] The existing Chinese patent database discloses a patent named "A kind of automobile casting grinding fixture", with application number CN202320227464.0 and application date 2023-02-16. The device includes a processing table and a grinding mechanism, the grinding mechanism is arranged on the top of the processing table, and also includes a shell and a motor 1, the shell is located above the processing table, the motor 1 is detachably arranged on the inner top wall of the processing table, the output end of the motor 1 is fixed with a drive shaft, the top end of the drive shaft extends out of the processing table and is fixedly connected to the middle of the bottom end of the shell, a baffle is provided in the middle of the inner bottom wall of the shell, and a sliding rod is provided between the left and right side walls of the baffle and the inner wall of the shell, the outer wall of the sliding rod is slidably connected with a slider, and a connecting rod is provided at the top of the slider. The device can adjust the angle of the workpiece and the grinding position at any time by realizing circular rotation adjustment and self-rotation adjustment of the fixture holding the casting, thereby improving the use range of the casting grinding fixture and increasing the convenience and practicality of the casting grinding fixture.
[0003] The caliper casting blank is a die-casting product, which needs to be manually polished with a cutting machine. However, this has low work efficiency, and the hard burrs on the flanging are easy to scratch workers and damage the castings, and the burrs are not cleaned cleanly. At the same time, the caliper casting is a mass-produced product, and manual polishing cannot guarantee work efficiency and product quality, which restricts the production progress and quality of the product. Considering that the riser part of the caliper workpiece grows in the narrow opening of the workpiece, the polishing requirements are special and it is difficult for the robot gripper to handle it, so a special polishing machine is added to process this place. Before the casting enters the polishing unit, the riser root on one side of the caliper opening is first ground on a special machine. This scheme aims to propose a special machine for grinding the riser root that can be automatically polished to improve the polishing efficiency of the workpiece. Utility Model Content
[0004] The technical problem to be solved by the utility model is that the caliper casting blank is manually polished by a cutting machine, which has the problems of low efficiency, hard burrs on the flanging that can easily scratch workers and damage the casting, and unclean burr removal. In order to solve the above problems, the utility model provides a special machine for polishing the residual root of the riser.
[0005] In order to achieve the above object, the utility model is realized by the following technical solutions:
[0006] A special machine for grinding riser root stumps includes a workbench, a clamp component for clamping a workpiece is horizontally slidably connected to the workbench, a lifting mechanism is arranged on the side of the workbench, a grinding component for grinding the workpiece is connected to the driving end of the lifting mechanism, the grinding component includes a fixed seat fixedly connected to the driving end of the lifting mechanism, a grinding motor is connected to the side of the fixed seat, an upper pulley and a lower pulley are vertically spaced apart in the fixed seat, the upper pulley and the lower pulley are connected via belt transmission, the output end of the grinding motor is connected to the upper pulley, a rotating shaft is inserted in the lower pulley, and a grinding wheel is fixedly sleeved on the free end of the rotating shaft located outside the fixed seat.
[0007] As a preferred embodiment, the lifting mechanism includes a lifting platform fixed on the surface of the workbench, a lifting motor is arranged on the top of the lifting platform, the driving end of the lifting motor is connected to a vertically arranged first screw transmission mechanism, a vertical first slide rail is arranged on the lifting platform, the first slider in the first screw transmission mechanism is slidably connected to the first slide rail, and the fixed seat of the grinding component is fixedly connected to the first slider.
[0008] As a preferred solution, a horizontal second screw transmission mechanism is provided at the bottom of the workbench, a second slider in the second screw transmission mechanism is connected to the bottom of the clamp component, a horizontal second slide rail is provided on the workbench, and the clamp component is slidably connected to the second slide rail.
[0009] As a preferred solution, the clamp component includes a base plate connected to the second slider, a guide block is integrally provided on the edge of the base plate, the guide block is slidably connected to the second slide rail, two groups of hinged seats are spaced apart on the base plate, each hinged seat is hinged with a clamping jaw, and each clamping jaw is set to abut against the surface of the workpiece.
[0010] As a preferred solution, a protective cover is provided on the workbench, a notch is provided on the protective cover, an automatic lifting door is provided at the notch, a cylinder is provided inside the protective cover, the free end of the vertically downward cylinder piston rod is connected to the automatic lifting door, guide wheels are provided on both sides of the automatic lifting door, guide plates are provided in the protective covers located on both sides of the automatic lifting door, and the guide wheels are slidably connected to the guide plates.
[0011] Compared with the prior art, the utility model has the following beneficial effects: since the clamp components are coordinated with the lifting mechanism, the grinding of the caliper casting blank can be automatically completed, which effectively improves the grinding efficiency and the consistency of product grinding. The device is suitable for industrial production and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the external structure of the utility model.
[0013] Figure 2It is a schematic diagram of the front internal structure of the utility model.
[0014] Figure 3 It is a schematic diagram of the internal structure of the utility model from the side.
[0015] Figure 4 It is a schematic diagram of the internal structure of the bottom surface of the utility model.
[0016] Figure 5 It is a structural schematic diagram of the grinding component in the utility model.
[0017] In the figure: 1 workbench, 2 fixture component, 201 bottom plate, 202 hinged seat, 203 clamping claw, 3 lifting mechanism, 301 lifting motor, 302 first screw transmission mechanism, 303 first slide rail, 304 first slider, 305 lifting platform, 4 grinding component, 401 fixed seat, 402 grinding motor, 403 upper pulley, 404 lower pulley, 405 grinding wheel, 5 second screw transmission mechanism, 6 second slider, 7 second slide rail, 8 shield, 9 automatic lifting door, 10 cylinder, 11 guide wheel, 12 guide plate. DETAILED DESCRIPTION
[0018] The technical solution of the present application is further described below in conjunction with the accompanying drawings and embodiments.
[0019] like Figure 1-5As shown, it is a special machine for grinding riser residual roots, including a workbench 1, on which a clamp component 2 for clamping a workpiece is horizontally slidably connected, a lifting mechanism 3 is arranged on the side of the workbench 1, and the driving end of the lifting mechanism 3 is connected to a grinding component 4 for grinding the workpiece, and the grinding component 4 includes a fixed seat 401 fixedly connected to the driving end of the lifting mechanism 3, and a grinding motor 402 is connected to the side of the fixed seat 401, and an upper pulley 403 and a lower pulley 404 are vertically spaced inside the fixed seat 401, and the upper pulley 403 and the lower pulley 404 are connected via belt transmission, and the output end of the grinding motor 402 is connected to the upper pulley 403, and a rotating shaft is inserted in the lower pulley 404, and a grinding wheel 405 is fixedly sleeved on the free end of the rotating shaft located outside the fixed seat 401. The lifting mechanism 3 includes a lifting platform 305 fixed on the surface of the workbench 1, a lifting motor 301 is arranged on the top of the lifting platform 305, a driving end of the lifting motor 301 is connected to a vertically arranged first screw transmission mechanism 302, a vertical first slide rail 303 is arranged on the lifting platform 305, a first slider 304 in the first screw transmission mechanism 302 is slidably connected to the first slide rail 303, and a fixed seat 401 of the grinding component 4 is fixedly connected to the first slider 304. A horizontal second screw transmission mechanism 5 is arranged at the bottom of the workbench 1, a second slider 6 in the second screw transmission mechanism 5 is connected to the bottom of the fixture component 2, a horizontal second slide rail 7 is arranged on the workbench 1, and the fixture component 2 is slidably connected to the second slide rail 7. The fixture component 2 includes a bottom plate 201 connected to the second slide block 6, and a guide block is integrally provided on the edge of the bottom plate 201. The guide block is slidably connected to the second slide rail 7. Two sets of hinged seats 202 are arranged at intervals on the bottom plate 201. Each hinged seat 202 is hinged with a clamping claw 203, and each clamping claw 203 is set against the surface of the workpiece. A shield 8 is arranged on the workbench 1, and a notch is opened on the shield 8. An automatic lifting door 9 is arranged at the notch. A cylinder 10 is arranged inside the shield 8. The free end of the piston rod of the cylinder 10 pointing downward is connected to the automatic lifting door 9. Guide wheels 11 are arranged on both sides of the automatic lifting door 9. Guide plates 12 are arranged in the shield 8 located on both sides of the automatic lifting door 9. The guide wheels 11 are slidably connected to the guide plates 12.
[0020] During operation, the operator manually loads the material and fixes the caliper casting blank through the clamp component 2, specifically, clamps the free end of the clamp 203 on the surface of the caliper casting blank, and drives the clamp component 2 to move on the second slide rail 7 of the workbench 1 by controlling the motor to drive the horizontal second screw transmission mechanism 5, and moves the clamp component 2 to the workbench 1 just below the grinding component 4. At the same time, the lifting motor 301 in the lifting mechanism 3 is controlled to drive the first slider 304 and the grinding component 4 connected to the first slider 304 to move up and down through the vertical first screw transmission mechanism 302, and control the position and height of the grinding wheel 405 in the grinding component 4, so as to complete the grinding of the caliper casting blank. In the process of the clamp component 2 moving on the workbench 1, the cylinder 10 controls the closing and opening of the automatic lifting door 9, so that the grinding process is closed and effectively isolated from the grinding noise and dust.
[0021] The present utility model is not limited to the above-mentioned embodiments. On the basis of the technical solution disclosed in the present utility model, technicians in this field can make some substitutions and deformations to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present utility model.
Claims
1. Special machine for grinding riser residual root, characterized by: The invention comprises a workbench (1), a clamping component (2) for clamping a workpiece is horizontally slidably connected to the workbench (1), a lifting mechanism (3) is arranged on the side of the workbench (1), a grinding component (4) for grinding the workpiece is connected to the driving end of the lifting mechanism (3), the grinding component (4) comprises a fixed seat (401) fixedly connected to the driving end of the lifting mechanism (3), a grinding motor (402) is connected to the side of the fixed seat (401), an upper pulley (403) and a lower pulley (404) are vertically spaced in the fixed seat (401), the upper pulley (403) and the lower pulley (404) are connected via a belt transmission, the output end of the grinding motor (402) is connected to the upper pulley (403), a rotating shaft is inserted in the lower pulley (404), and a grinding wheel (405) is fixedly sleeved on the free end of the rotating shaft located outside the fixed seat (401).
2. The riser stump grinding machine according to claim 1, characterized in that: The lifting mechanism (3) comprises a lifting platform (305) fixed on the surface of the workbench (1); a lifting motor (301) is arranged on the top of the lifting platform (305); a driving end of the lifting motor (301) is connected to a vertically arranged first screw transmission mechanism (302); a vertical first slide rail (303) is arranged on the lifting platform (305); a first slider (304) in the first screw transmission mechanism (302) is slidably connected to the first slide rail (303); and a fixed seat (401) of the grinding component (4) is fixedly connected to the first slider (304).
3. The riser stump grinding machine according to claim 2, characterized in that: A second horizontal screw transmission mechanism (5) is arranged at the bottom of the workbench (1); a second sliding block (6) in the second screw transmission mechanism (5) is connected to the bottom of the clamp component (2); a second horizontal slide rail (7) is arranged on the workbench (1); and the clamp component (2) is slidably connected to the second slide rail (7).
4. The riser stump grinding machine according to claim 3 is characterized in that: The clamp component (2) comprises a base plate (201) connected to the second sliding block (6); a guide block is integrally arranged on the edge of the base plate (201); the guide block is slidably connected to the second sliding rail (7); two groups of hinged seats (202) are arranged at intervals on the base plate (201); each hinged seat (202) is hinged with a clamping claw (203); each clamping claw (203) is arranged to contact the surface of the workpiece.
5. The riser stump grinding machine according to any one of claims 1 to 4, characterized in that: The workbench (1) is provided with a shield (8), a notch is provided on the shield (8), an automatic lifting door (9) is provided at the notch, a cylinder (10) is provided inside the shield (8), a free end of a piston rod of the cylinder (10) pointing vertically downward is connected to the automatic lifting door (9), guide wheels (11) are provided on both sides of the automatic lifting door (9), guide plates (12) are provided inside the shield (8) located on both sides of the automatic lifting door (9), and the guide wheels (11) are slidably connected to the guide plates (12).
Citation Information
Cited By
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