Hydraulic clamp convenient to install

By introducing the sliding grooves and buffer components into the hydraulic clamp, the inaccurate alignment problem caused by deviations during manual installation is solved, and higher installation accuracy and stable clamping effect of the workpiece are achieved.

CN222222401UActive Publication Date: 2024-12-24ANHUI MINGYAN GEAR
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Patent Information

Application Number
CN202421043781.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-24
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

Existing hydraulic clamps are prone to deviations during manual installation, resulting in poor alignment of workpieces and inaccurate positioning.

Method used

A hydraulic clamp including a base, mounting plate, fixing chuck, hydraulic press, slide chuck, lock slide and buffer assembly is designed. The installation process is simplified by the setting of slide chuck and lock slide, and the fixing chuck and buffer assembly are clamped. Provides stable protection when tightening the workpiece.

Benefits of technology

It greatly reduces installation difficulty, improves installation accuracy and time, and ensures the stability and protection of workpieces when clamping.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222222401U_ABST
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Abstract

The utility model discloses a hydraulic clamp convenient to mount, which belongs to the technical field of hydraulic clamps and comprises a base, a mounting plate arranged on the base, a fixed chuck arranged on one side of the top surface of the mounting plate and a hydraulic machine arranged on the other side of the top surface of the mounting plate, and a movable chuck is arranged between the fixed chuck and the hydraulic machine. A telescopic rod of the hydraulic machine is fixed to the movable chuck, a sliding groove is transversely formed in the top face of the mounting plate, a second locking sliding block and a first sliding block are arranged in the sliding groove in a sliding mode, the second locking sliding block is fixedly connected with the movable chuck, the first sliding block is fixedly connected with the fixed chuck, and a notch communicated with the sliding groove is formed in one side of the mounting plate. When the hydraulic machine is installed, the fixed chuck and the movable chuck with the bottoms provided with the first sliding block and the second locking sliding block are installed in the sliding groove through the first sliding block and the second locking sliding block, then the hydraulic machine is fixed to the installation plate, and then the movable chuck is fixed to the output end of the hydraulic machine, so that installation can be completed, the installation accuracy is improved, and the installation time is shortened.
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Description

Technical Field

[0001] The utility model belongs to the technical field of hydraulic clamps, and in particular relates to a hydraulic clamp which is easy to install. Background Art

[0002] A fixture is a device used to fix the object to be processed during the mechanical manufacturing process so that it occupies the correct position for construction or inspection. It is also called a clamp.

[0003] In a broad sense, any device used to quickly, conveniently and safely install a workpiece in any process can be called a fixture. A fixture usually consists of a positioning element (to determine the correct position of the workpiece in the fixture), a clamping device, a tool guide element (to determine the relative position of the tool and the workpiece or to guide the direction of the tool), an indexing device (to enable the workpiece to complete the processing of several stations in one installation, and there are two types of rotary indexing devices and linear moving indexing devices), connecting elements, and a clamp body (fixture base).

[0004] A hydraulic clamp is a clamp that uses hydraulic components instead of mechanical parts to achieve automatic positioning, support and clamping of the workpiece through hydraulic control. It has the advantages of large clamping force, reliable clamping, stable operation and easy use. It is widely used in machining centers, automated production lines and other scenarios. The hydraulic clamp includes a hydraulic mechanism and a clamp body, but the existing hydraulic clamp uses bolts to fix multiple components of the hydraulic clamp on the clamp body on mechanical equipment. During the manual installation process, the workpiece needs to be positioned and aligned before it can be fixed and installed. During the manual installation process, deviations are inevitable, resulting in poor alignment between the workpieces and inaccurate positioning during processing. Utility Model Content

[0005] The purpose of the utility model is to provide a hydraulic clamp which is easy to install, so as to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: comprising a base, a mounting plate arranged on the base, a fixed chuck arranged on one side of the top surface of the mounting plate, and a hydraulic press arranged on the other side of the top surface of the mounting plate, a mobile chuck is arranged between the fixed chuck and the hydraulic press, a telescopic rod of the hydraulic press is fixed to the mobile chuck, and also comprising a slide groove transversely opened on the top surface of the mounting plate, a second lock slider and a first slider are slidably arranged in the slide groove, the second lock slider is fixedly connected to the mobile chuck, and the first slider is fixedly connected to the fixed chuck;

[0007] A notch communicated with the slide groove is provided on one side of the mounting plate, and the hydraulic press is located in the notch.

[0008] It should be noted in the scheme that locking holes are provided on both sides of the mounting plate, and the locking holes are divided into two groups, one of which is connected to the slide groove, and the other is connected to the inside of the notch, and locking blocks are slidably arranged in both groups of locking holes, and fixing openings matching the locking blocks are provided on the side walls of the first sliding block and the hydraulic press.

[0009] It should be noted in the scheme that the fixed chuck is L-shaped, and a baffle is slidably arranged on the inner side of the fixed chuck, a buffer component is arranged between the baffle and the innermost inner wall of the fixed chuck, and a clamp block corresponding to the baffle is fixed on the side of the movable chuck away from the hydraulic press.

[0010] It is further worth explaining that the buffer assembly includes a moving rod vertically fixed on the side of the baffle facing away from the moving chuck, a mounting hole is opened on the inner wall of the fixed chuck, a spring is fixed on the innermost inner wall of the mounting hole, and the end of the moving rod is inserted into the mounting hole and fixed to the spring.

[0011] It should be noted in the solution that a stopper is also fixed on the top surface of the mounting plate, the stopper is triangular in shape, and the right-angled surface of the stopper is arranged on one side of the slide groove and abuts against the fixing clamp.

[0012] Compared with the prior art, the utility model provides a hydraulic clamp that is easy to install, which has at least the following beneficial effects:

[0013] (1) Through the setting of the slide groove, during the actual installation process, it is only necessary to install the fixed chuck with the first slider and the second slider at the bottom and the movable chuck into the slide groove through the first slider and the second slider, and then fix the hydraulic press on the mounting plate, and then fix the movable chuck to the output end of the hydraulic press, and the installation can be completed, which greatly reduces the difficulty of installation and improves the installation accuracy and installation time.

[0014] (2) By setting the fixed chuck and the buffer component, when clamping the workpiece, the workpiece is placed on the bottom plate of the fixed chuck, and the hydraulic press pushes the movable chuck to move toward the fixed chuck, so that the clamping block contacts the workpiece first, and the baffle and the clamping block clamp the workpiece first. When the hydraulic press pushes toward the fixed chuck, the baffle is displaced due to excessive pressure, and the movable rod on the baffle moves into the mounting hole and compresses the spring until the movable chuck contacts the bottom plate of the fixed chuck. At this time, the hydraulic press is unable to extend the telescopic rod due to resistance, and the workpiece can be stably fixed and effectively protected at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model product;

[0016] Figure 2 It is a schematic diagram of the front cross-sectional structure of the utility model product;

[0017] Figure 3 This is a three-dimensional structural diagram of an embodiment of the utility model product;

[0018] Figure 4 It is a schematic diagram of the side cross-sectional structure of the utility model product;

[0019] Figure 5 It is an enlarged structural schematic diagram of point A of the utility model product.

[0020] In the figure: 1. base; 2. mounting plate; 3. fixed chuck; 4. movable chuck; 5. hydraulic press; 6. baffle; 7. clamping block; 8. locking block; 9. first slider; 10. slide groove; 11. locking hole; 12. second slider; 13. baffle; 14. movable rod; 15. spring; 16. mounting hole. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 A hydraulic clamp that is easy to install, comprising a base 1, a mounting plate 2 arranged on the base 1, a fixed chuck 3 arranged on one side of the top surface of the mounting plate 2, and a hydraulic press 5 arranged on the other side of the top surface of the mounting plate 2, a movable chuck 4 is arranged between the fixed chuck 3 and the hydraulic press 5, and a telescopic rod of the hydraulic press 5 is fixed to the movable chuck 4;

[0023] First, install the mounting plate 2 on the base 1, adjust the position of the hydraulic press 5 according to the position of the mounting plate 2, install the hydraulic press 5 on the base 1, and then fix the movable chuck 4 on the telescopic end of the hydraulic press 5. According to the actual installation position of the movable chuck 4, install the fixed chuck 3 on one side of the movable chuck 4, and use the checked bolts to fix the above-mentioned mounting plate 2, fixed chuck 3, movable chuck 4 and hydraulic press 5. The installation process requires positioning and alignment operations before fixed installation. During the manual installation process, deviations are inevitable, resulting in poor alignment between workpieces and inaccurate positioning during processing.

[0024] Further, refer to Figure 1-4As shown, it is worth noting that it also includes a slide groove 10 transversely opened on the top surface of the mounting plate 2, and a second lock slider 12 and a first slider 9 are slidably arranged in the slide groove 10, the second lock slider 12 is fixedly connected to the movable chuck 4, and the first slider 9 is fixedly connected to the fixed chuck 3;

[0025] A notch is provided on one side of the mounting plate 2 and is connected to the slide groove 10, and the hydraulic press 5 is located in the notch;

[0026] Through the setting of the slide groove 10, during the actual installation process, it is only necessary to install the fixed chuck 3 and the movable chuck 4 with the first slider 9 and the locking second slider 12 at the bottom into the slide groove 10 through the first slider 9 and the locking second slider 12, and then fix the hydraulic press 5 on the mounting plate 2, and then fix the movable chuck 4 to the output end of the hydraulic press 5, and the installation can be completed, which greatly reduces the difficulty of installation and improves the installation accuracy and installation time.

[0027] Further, refer to Figure 1-3 As shown, it is worth noting that locking holes 11 are provided on both sides of the mounting plate 2, and the locking holes 11 are in two groups, one of which is connected to the slide groove 10, and the other is connected to the inside of the notch, and locking blocks 8 are slidably arranged in the two groups of locking holes 11, and the first sliding block 9 and the side wall of the hydraulic press 5 are provided with fixing openings adapted to the locking blocks 8;

[0028] Through the setting of the locking hole 11 and the locking block 8, when the fixed chuck 3 slides to the bottom end of the slide groove 10, the fixed chuck 3 is fixed by the locking block 8 passing through the locking hole 11 and the fixing port in the first slide block 9. When the hydraulic press 5 is moved to the specified position on the mounting plate 2, the two locking blocks 8 are passed through the locking holes 11 opened on both sides of the mounting plate 2, and then the locking blocks 8 are passed through the fixing ports on the hydraulic press 5, so that the hydraulic press 5 is fixed to the mounting plate 2, and the fixed chuck 3 and the hydraulic press 5 can be fixed conveniently and quickly.

[0029] In actual use, especially when the hydraulic press 5 is manually operated, the telescopic end of the hydraulic press 5 may be excessively extended, resulting in excessive squeezing force on the workpiece, causing deformation;

[0030] Further, refer to Figure 1-4 As shown, it is worth noting that the fixed chuck 3 is L-shaped, and a baffle 6 is slidably arranged on the inner side of the fixed chuck 3, a buffer assembly is arranged between the baffle 6 and the innermost inner wall of the fixed chuck 3, and a clamping block 7 corresponding to the baffle 6 is fixed on the side of the movable chuck 4 away from the hydraulic press 5;

[0031] The buffer assembly includes a moving rod 14 vertically fixed to the baffle 6 on the side away from the moving chuck 4, a mounting hole 16 is opened on the inner side wall of the fixed chuck 3, a spring 15 is fixed on the innermost inner wall of the mounting hole 16, and the end of the moving rod 14 penetrates into the mounting hole 16 and is fixed to the spring 15;

[0032] By setting the fixed chuck 3 and the buffer component, when clamping the workpiece, the workpiece is placed on the bottom plate of the fixed chuck 3, and the hydraulic press 5 pushes the movable chuck 4 to move toward the fixed chuck 3, so that the clamp block 7 contacts the workpiece first, and the baffle 6 and the clamp block 7 clamp the workpiece first. When the hydraulic press 5 pushes toward the fixed chuck 3, the baffle 6 is displaced due to excessive pressure, and the movable rod 14 on the baffle 6 moves into the mounting hole 16 and compresses the spring 15 until the movable chuck 4 contacts the bottom plate of the fixed chuck 3. At this time, the hydraulic press 5 will not be able to extend the telescopic rod due to resistance, and the workpiece can be effectively protected while being stably fixed.

[0033] Further, refer to Figure 1-3 It is worth noting that a stopper 13 is also fixed on the top surface of the mounting plate 2. The stopper 13 is triangular in shape. The right-angle surface of the stopper 13 is arranged on one side of the slide groove 10 and abuts against the fixing chuck 3.

[0034] Through the setting of the stop block 13, when the movable chuck 4 and the fixed chuck 3 clamp the workpiece, only the first slider 9 at the bottom of the fixed chuck 3 is under pressure. The stop block 13 is set on one side of the fixed chuck 3 and the stop block 13 is abutted against the fixed chuck 3, which can effectively distribute the pressure evenly to the fixed chuck 3 and prevent the first slider 9 from being deformed.

[0035] The above is an introduction to a hydraulic clamp that is easy to install provided by the utility model. In the introduction, specific preferred embodiments are used to illustrate the principles and implementation methods of the utility model. These embodiments are only used to help understand the principles and core ideas of the utility model. It should be pointed out that for ordinary technicians in this field, without departing from the design ideas of the utility model, the implementation plans in the above embodiments can be further combined or replaced, and the utility model can be improved and modified in a number of ways. These improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. A hydraulic clamp that is easy to install, comprising a base (1), a mounting plate (2) arranged on the base (1), a fixed chuck (3) arranged on one side of the top surface of the mounting plate (2), and a hydraulic press (5) arranged on the other side of the top surface of the mounting plate (2), a movable chuck (4) is arranged between the fixed chuck (3) and the hydraulic press (5), and a telescopic rod of the hydraulic press (5) is fixed to the movable chuck (4), characterized in that: It also includes a slide groove (10) transversely opened on the top surface of the mounting plate (2), wherein a second locking slider (12) and a first slider (9) are slidably arranged in the slide groove (10), the second locking slider (12) is fixedly connected to the movable clamp (4), and the first slider (9) is fixedly connected to the fixed clamp (3); A notch connected to the slide groove (10) is provided on one side of the mounting plate (2), and the hydraulic press (5) is located in the notch.

2. The hydraulic clamp for easy installation according to claim 1, characterized in that: The mounting plate (2) is provided with locking holes (11) on both sides, and the locking holes (11) are in two groups, one of which is connected to the slide groove (10), and the other is connected to the inside of the notch, and locking blocks (8) are slidably arranged in the two groups of locking holes (11), and the first sliding block (9) and the side wall of the hydraulic press (5) are provided with fixing openings adapted to the locking blocks (8).

3. The hydraulic clamp for easy installation according to claim 1, characterized in that: The fixed chuck (3) is L-shaped, and a baffle (6) is slidably arranged on the inner side of the fixed chuck (3), a buffer component is arranged between the baffle (6) and the innermost inner wall of the fixed chuck (3), and a clamping block (7) corresponding to the baffle (6) is fixed on the side of the movable chuck (4) away from the hydraulic press (5).

4. The hydraulic clamp for easy installation according to claim 3, characterized in that: The buffer assembly comprises a moving rod (14) vertically fixed to a side of the baffle (6) facing away from the moving clamp (4); a mounting hole (16) is provided on the inner side wall of the fixed clamp (3); a spring (15) is fixed on the innermost wall of the mounting hole (16); and the end of the moving rod (14) penetrates into the mounting hole (16) and is fixed to the spring (15).

5. The hydraulic clamp for easy installation according to claim 1, characterized in that: A stopper (13) is also fixed on the top surface of the mounting plate (2); the stopper (13) is triangular in shape; a right-angled surface of the stopper (13) is arranged on one side of the slide groove (10) and abuts against the fixing clamp (3).