Inclined machining forming device for complex automobile injection molding finished product

By installing an adjustable fixing mechanism on the inclined processing and forming device of the finished injection molding products of the finished injection molding products, the problem of uneven clamping of the injection molded parts in complex shapes is solved, and a stable fixation and safe production process is achieved.

CN222222784UActive Publication Date: 2024-12-24YOUCHENG MASCH (TIANJIN) CO LTD
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Patent Information

Application Number
CN202421315371.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2024-12-24
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The prior art is difficult to stabilize and fix injection molded parts products with complex shapes, resulting in uneven clamping and safety hazards, affecting production efficiency.

Method used

A tilt processing and forming device for complex automobile injection molding products is designed. By installing multiple adjustable fixing mechanisms on the processing table, the cylinder seat, cylinder body, shaft head, electric push rod and pneumatic jaws are used. Achieve flexible fixing and clamping angle adjustment of finished workpieces.

Benefits of technology

It realizes stable fixation and flexible adjustment of complex-shaped injection molded parts, improves production efficiency and safety, and ensures uniformity and firmness of clamping.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an inclined machining and forming device for a complex automobile injection molding finished product, and relates to the technical field of automobile accessory machining, in particular to the inclined machining and forming device for the complex automobile injection molding finished product. A fixing mechanism is mounted on the machining table and used for fixing a finished workpiece, the fixing mechanism comprises an adjusting assembly, and the adjusting assembly comprises a cylinder base mounted on the machining table, a cylinder body slidably mounted at the upper end of the cylinder base in a sleeving mode and a shaft head rotationally mounted at the top of the cylinder body; the execution assembly comprises a support rotationally installed at one end of the shaft head, a connecting piece hinged to the other end of the support and a pneumatic clamping jaw installed on the outer wall of the connecting piece. According to the shape of the finished workpiece, the multiple fixing mechanisms are installed in the installation holes in the different positions of the machining table to be fixed in a matched mode, adaptive adjustment can be conducted through the fixing mechanisms according to the clamping position needed by the finished workpiece, and the clamping angle of the finished workpiece is adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts processing, in particular to an inclined processing and molding device for complex automobile injection-molded finished products. Background Art

[0002] Injection molding is the process of injecting heated molten material into the mold cavity through the runner and gate, and removing the material from the mold after cooling and solidification, thus forming an injection molded product with a certain shape and structure. Usually, after the injection molded product is ejected from the mold, a gate connected to the injection molded product body remains in the runner of the injection port. Since the existence of the gate will affect the normal use of the injection molded product, it needs to be cut off;

[0003] After checking the publication number: CN217752577U, it is disclosed that this technology discloses "a gate shearing device for automobile interior injection molding parts, including a workbench, a control plate is fixedly connected to the right front end of the workbench, a driving device is fixedly connected to the upper right end of the support plate, the front part of the left plate wall and the front part of the right plate wall of the support plate are jointly fixedly connected to a limit rod, a buffer support column is fixedly connected to the middle part of the upper end of the workbench, the upper ends of the four buffer support columns are jointly fixedly connected to a bearing plate, the left end of the bearing plate is fixedly connected to a pushing device, the right plate wall of the bearing plate is fixedly connected to a stopper, and the front end of the driving device is fixedly connected to a processing device" and other technical solutions, with "by arranging the driving device, the processing device and the pushing device on the entire device, the structural design is reasonable, and the shearing can be adjusted according to the position of the waste of automobile interior injection molding parts, the application range is wide, and the safety of use is improved" and other technical effects;

[0004] The above scheme is to clamp and fix the injection molded product by controlling the left and right movement of the splint. However, in actual operation, most injection molded products have irregular shapes. This irregularity is not only reflected in the appearance of the product, but also in the details and structure of its surface. Therefore, it is difficult to ensure the stable fixation of the injection molded product by directly adopting the traditional clamping method. Due to the irregularity of the injection molded parts, direct clamping may cause uneven force on the clamping part and may also cause unstable clamping, which will not only affect production efficiency, but also may bring safety hazards. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a tilting processing and forming device for complex automobile injection molding products, which has the characteristics of installing a plurality of fixing mechanisms in mounting holes at different positions on a processing table for adapting and fixing according to the shape of the finished workpiece, and can adapt and adjust the fixing mechanisms according to the required clamping position of the finished workpiece, as well as adjusting the clamping angle of the finished workpiece.

[0006] To achieve the above purpose, the utility model is implemented by the following technical scheme: a device for tilting processing and molding complex automobile injection molding products, including a processing table, a plurality of mounting holes are provided inside the processing table, a fixing mechanism is installed on the processing table and used to fix the finished workpiece, and the fixing mechanism includes:

[0007] The adjusting assembly comprises a cylinder seat mounted on the processing table, a cylinder body mounted slidably on the upper end of the cylinder seat, and a shaft head mounted rotatably on the top of the cylinder body;

[0008] The actuator assembly includes a bracket rotatably mounted at one end of the shaft head, a connecting piece hinged at the other end of the bracket, a pneumatic clamp installed on the outer wall of the connecting piece, a second electric push rod pivotally connected to one side of the lower end of the cylinder, and the output end of the second electric push rod is pivotally connected to the connecting piece;

[0009] The mounting assembly includes a mounting head fixed at the bottom of the cartridge seat.

[0010] Preferably, the mounting assembly further comprises a guide frame slidably mounted inside the mounting head, protruding rods slidably mounted at both ends of the guide frame, and a spring mounted on the top of the guide frame.

[0011] Preferably, the mounting assembly further comprises a button head fixed to the bottom of the guide frame, and the button head penetrates through the lower end of the mounting head for sliding installation.

[0012] Preferably, two mutually symmetrical waist-shaped holes are provided inside the guide frame, and the guide frame is slidably mounted on the convex rod through the waist-shaped holes, and the convex rod penetrates the mounting head for slidable mounting.

[0013] Preferably, grooves are provided on both sides of the inner wall of the mounting hole, and the grooves match the outer ends of the protruding rods.

[0014] Preferably, the adjustment assembly also includes a first electric push rod installed inside the cylinder seat and used to drive the cylinder, a first motor installed at the upper end of the cylinder and used to drive the shaft head, and a second motor installed inside the shaft head and used to drive the bracket.

[0015] Beneficial Effects

[0016] The utility model provides a tilting processing and molding device for complex automobile injection molding products. Compared with the prior art, it has the following beneficial effects:

[0017] (1) By pressing the button head and cooperating with the guide frame, the protruding rod is retracted into the mounting head, so that the mounting head can be removed from the mounting hole; then the pressed button head is released and the guide frame is pushed by the spring rebound pressure to extend the protruding rod to the outside of the mounting head, and the protruding rod is inserted into the grooves on both sides of the inner wall of the mounting hole, so that the fixing mechanism is fixed on the processing table; according to the shape of the finished workpiece, several fixing mechanisms can be installed in the mounting holes at different positions on the processing table for adaptation and fixation.

[0018] (2) The lifting and rotating motion of the fixing mechanism are adjusted by the first electric push rod, the first motor and the second motor, so that the fixing mechanism can be adaptively adjusted according to the required clamping position of the finished workpiece; the connecting member is then driven to rotate by the output end of the second electric push rod, and the connecting member drives the pneumatic clamp to flip, so as to adjust the tilt angle of the pneumatic clamp, thereby adjusting the clamping angle of the finished workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the fixing mechanism in the utility model;

[0021] Figure 3 It is a schematic diagram of the structure inside the regulating component of the utility model;

[0022] Figure 4 For this utility model Figure 3 Schematic diagram of the structure of local A in the figure.

[0023] In the figure: 1. processing table; 2. mounting hole; 3. fixing mechanism; 31. adjusting assembly; 311. cylinder seat; 312. cylinder body; 313. shaft head; 314. first electric push rod; 315. first motor; 316. second motor; 32. actuator; 321. bracket; 322. connecting piece; 323. pneumatic clamp; 324. second electric push rod; 33. mounting assembly; 331. mounting head; 332. guide frame; 333. protruding rod; 334. spring; 335. button head. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4 The utility model provides a technical solution for a tilting processing and molding device for complex automobile injection molding products: the tilting processing and molding device for complex automobile injection molding products includes a processing table 1, a plurality of mounting holes 2 are provided inside the processing table 1, a fixing mechanism 3 is installed on the processing table 1 and is used to fix the finished workpiece, and the fixing mechanism 3 includes:

[0026] The adjustment assembly 31 includes a cylinder seat 311 installed on the processing table 1, a cylinder body 312 slidably mounted on the upper end of the cylinder seat 311, and a shaft head 313 rotatably mounted on the top of the cylinder body 312;

[0027] The actuator assembly 32 includes a bracket 321 rotatably mounted at one end of the shaft head 313, a connecting piece 322 hinged at the other end of the bracket 321, a pneumatic clamp 323 mounted on the outer wall of the connecting piece 322, and a second electric push rod 324 pivotally connected to one side of the lower end of the cylinder 312, and the output end of the second electric push rod 324 is pivotally connected to the connecting piece 322;

[0028] The mounting assembly 33 includes a mounting head 331 fixed at the bottom of the cartridge seat 311 .

[0029] In this embodiment, the output end of the second electric push rod 324 drives the connecting member 322 to rotate, and the connecting member 322 drives the pneumatic clamp 323 to flip, thereby adjusting the tilt angle of the pneumatic clamp 323 and thus adjusting the clamping angle of the finished workpiece.

[0030] Specifically, the mounting assembly 33 further includes a guide frame 332 slidably mounted inside the mounting head 331 , protruding rods 333 slidably mounted at both ends of the guide frame 332 , and a spring 334 mounted on the top of the guide frame 332 .

[0031] In this embodiment, after the mounting head 331 is inserted into the mounting hole 2, the pressed button head 335 is released and the pressure of the spring 334 rebounds to push the guide frame 332 to drive the protruding rod 333 to extend to the outside of the mounting head 331, and the protruding rod 333 is inserted into the grooves on both sides of the inner wall of the mounting hole 2, so that the fixing mechanism 3 is fixed on the processing table 1; several fixing mechanisms 3 can be installed in the mounting holes 2 at different positions on the processing table 1 according to the shape of the finished workpiece for adaptation and fixation.

[0032] Specifically, the mounting assembly 33 further includes a button head 335 fixed to the bottom of the guide frame 332 , and the button head 335 penetrates the lower end of the mounting head 331 for sliding installation.

[0033] In this embodiment, by pressing the button head 335 and cooperating with the guide frame 332 to drive the protruding rod 333 to retract into the mounting head 331, the mounting head 331 can be removed from or inserted into the mounting hole 2, thereby facilitating the installation of the fixing mechanism 3 in the mounting hole 2 on the processing table 1.

[0034] Specifically, two symmetrical waist-shaped holes are provided inside the guide frame 332 , and the guide frame 332 is slidably installed with the protruding rod 333 through the waist-shaped holes, and the protruding rod 333 penetrates the installation head 331 for slidable installation.

[0035] In this embodiment, when the guide frame 332 moves vertically, the protruding rod 333 can be driven to move horizontally along the mounting head 331 through the waist-shaped hole.

[0036] Specifically, grooves are formed on both sides of the inner wall of the mounting hole 2 , and the grooves match with the outer ends of the protruding rods 333 .

[0037] In this embodiment, the firmness of the installation of the installation component 33 in the installation hole 2 is improved.

[0038] Specifically, the adjustment component 31 also includes a first electric push rod 314 installed inside the cylinder seat 311 and used to drive the cylinder 312, a first motor 315 installed at the upper end of the cylinder 312 and used to drive the shaft head 313, and a second motor 316 installed inside the shaft head 313 and used to drive the bracket 321.

[0039] In this embodiment, the fixing mechanism 3 can be lifted and rotated, so that it can be adaptively adjusted according to the required clamping position of the finished workpiece.

[0040] The working principle and use process of the utility model are as follows: first, by pressing the button head 335 and cooperating with the guide frame 332, the protruding rod 333 is retracted into the mounting head 331, so that the mounting head 331 can be removed from the mounting hole 2; then, the pressed button head 335 is released, and the guide frame 332 is pushed by the rebound pressure of the spring 334 to drive the protruding rod 333 to extend to the outside of the mounting head 331, and the protruding rod 333 is inserted into the grooves on both sides of the inner wall of the mounting hole 2, so that the fixing mechanism 3 is fixed on the processing table 1; a plurality of fixing mechanisms 3 can be installed in the mounting holes 2 at different positions on the processing table 1 according to the shape of the finished workpiece for adaptation and fixing;

[0041] Then, the lifting and rotation of the fixing mechanism 3 are adjusted by the first electric push rod 314, the first motor 315 and the second motor 316, so that it can be adaptively adjusted according to the required clamping position of the finished workpiece; and then the output end of the second electric push rod 324 drives the connecting member 322 to rotate, and at the same time the connecting member 322 drives the pneumatic clamp 323 to flip, so as to adjust the inclination angle of the pneumatic clamp 323, thereby adjusting the clamping angle of the finished workpiece.

[0042] The model of the electric push rod is LAF16-09, the model of the pneumatic gripper is ROEMHELD, and the model of the motor is YGF4337-FC28. They all adopt existing mature technology products and will not be elaborated in detail here. The electrical components appearing in this article are all connected to the external main controller and 220V AC power.

[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for tilting and processing complex automobile injection molded products, comprising a processing table (1), a plurality of mounting holes (2) are provided inside the processing table (1), and the device is characterized in that: The processing table (1) is provided with a fixing mechanism (3) for fixing the finished workpiece, and the fixing mechanism (3) comprises: The adjustment assembly (31) comprises a cylinder seat (311) mounted on the processing table (1), a cylinder body (312) slidably mounted on the upper end of the cylinder seat (311), and a shaft head (313) rotatably mounted on the top of the cylinder body (312); The actuator assembly (32) comprises a bracket (321) rotatably mounted on one end of the shaft head (313), a connecting piece (322) hingedly connected to the other end of the bracket (321), a pneumatic clamp (323) mounted on the outer wall of the connecting piece (322), and a second electric push rod (324) pivotally connected to one side of the lower end of the cylinder (312), wherein the output end of the second electric push rod (324) is pivotally connected to the connecting piece (322); The mounting assembly (33) includes a mounting head (331) fixed at the bottom of the cartridge seat (311).

2. The device for tilting and forming complex automobile injection molded products according to claim 1, characterized in that: The mounting assembly (33) further comprises a guide frame (332) slidably mounted inside the mounting head (331), protruding rods (333) slidably mounted at both ends of the guide frame (332), and a spring (334) mounted on the top of the guide frame (332).

3. The device for tilting and forming a complex automobile injection molded product according to claim 2, characterized in that: The installation assembly (33) further comprises a button head (335) fixed to the bottom of the guide frame (332), and the button head (335) penetrates the lower end of the installation head (331) and is slidably installed.

4. The device for tilting and forming complex automobile injection molded products according to claim 2, characterized in that: The guide frame (332) has two symmetrical waist-shaped holes inside, and the guide frame (332) is slidably mounted on the protruding rod (333) through the waist-shaped holes, and the protruding rod (333) penetrates the mounting head (331) for slidable mounting.

5. The device for tilting and forming a complex automobile injection molded product according to claim 2, characterized in that: Grooves are provided on both sides of the inner wall of the mounting hole (2), and the grooves match the outer ends of the protruding rods (333).

6. The device for tilting and forming a complex automobile injection molded product according to claim 1, characterized in that: The adjustment assembly (31) further comprises a first electric push rod (314) installed inside the cylinder seat (311) and used to drive the cylinder body (312), a first motor (315) installed at the upper end inside the cylinder body (312) and used to drive the shaft head (313), and a second motor (316) installed inside the shaft head (313) and used to drive the bracket (321).