Porcelain manufacturing and engraving device
By designing an automated porcelain engraving device and using a microcontroller to control the rotation and height adjustment mechanism, the problems of low engraving efficiency and high labor cost in the existing technology are solved, mass production and precise engraving are achieved, and labor cost is saved.
Patent Information
- Application Number
- CN202420181545.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-01-25
AI Technical Summary
The efficiency of the existing porcelain engraving process depends on the proficiency of the engraving master, which is difficult to achieve mass production and has high labor costs.
A porcelain carving device is designed, including an operating table, a clamping mechanism and a height adjustment mechanism. Through a single chip computer, the rotating mechanism, the clamping mechanism and the height adjustment mechanism are controlled, and the automatic position adjustment, clamping and rotation of the carving knife is realized. Reduce manual operation.
The batch engraving of porcelain is realized, which significantly saves labor costs, improves production efficiency, and accurately adjusts the position of the engraving knife through the distance measuring sensor, improving the control accuracy of the depth and height of the engraving.
Smart Images

Figure CN222222981U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of porcelain making and engraving equipment, in particular to a porcelain making and engraving device. Background Art
[0002] Porcelain is made of porcelain stone, kaolin, quartz stone, mullite, etc., and is covered with glassy glaze or painted on the surface. The formation of porcelain is achieved through high-temperature firing in a kiln. The glaze color on the surface of porcelain will undergo various chemical changes due to different temperatures. It is a treasure displayed by Chinese civilization.
[0003] Porcelain needs to be decorated with carvings. Ceramic carving decoration refers to the use of bamboo or iron tools to carve various patterns of different depths and areas on the surface of a dry or semi-dry ceramic body.
[0004] But there are some problems. The efficiency of carving depends on the proficiency of the carving master. The efficiency is not high and it is difficult to achieve mass production. For this reason, we propose a porcelain carving device. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a porcelain production engraving device, which can realize batch engraving through automatic adjustment of the position of the engraving knife, increase the output, save a lot of labor costs, and effectively solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a porcelain engraving device, comprising an operating table, a clamping mechanism and a height adjustment mechanism;
[0007] Operating table: A rotating mechanism is arranged in the middle of the front side of the upper surface;
[0008] Clamping mechanism: It is arranged on the front side of the upper surface of the operating table, and the rotating mechanism is located in the middle of the clamping mechanism;
[0009] Height adjustment mechanism: It is arranged on the rear side of the upper surface of the operating table, the front side of the height adjustment mechanism is fixedly connected with a fixing seat, the rear side of the fixing seat is connected with an electric push rod through bolts, the front side of the telescopic end of the electric push rod is fixedly connected with a push plate, and the front side of the push plate is fixedly connected with a carving knife;
[0010] Among them: it also includes a single-chip microcomputer, which is arranged on the front side of the operating table. The input end of the single-chip microcomputer is electrically connected to an external power supply, and the input end of the electric push rod is electrically connected to the output end of the single-chip microcomputer. Batch engraving can be achieved by automatically adjusting the position of the engraving knife, thereby increasing production and saving a lot of labor costs.
[0011] Furthermore, the rotating mechanism includes a rotating table and a placement plate. The rotating table is arranged in the front middle part of the upper surface of the operating table. The upper surface of the rotating plane of the rotating table is fixedly connected to the placement plate. The input end of the rotating table is electrically connected to the output end of the single-chip microcomputer to realize the rotation of the porcelain.
[0012] Furthermore, the clamping mechanism includes a guide rail, a screw rod, a clamping plate, a motor and a clamping seat, the guide rail is respectively connected to the left and right ends of the front side of the upper surface of the operating table by bolts, a screw rod is rotatably connected between the inner walls of the upper and lower ends of the guide rail, the screw rod is respectively threadedly connected to the end adjacent to the clamping plate, the left and right ends of the clamping plate are respectively slidably connected to the inside of the adjacent guide rail, the middle part of the lower surface of the clamping plate is rotatably connected to the clamping seat, the upper end of the guide rail is fixedly connected to the motor, the lower end of the output shaft of the motor is respectively fixedly connected to the upper end of the vertically adjacent screw rod, the input end of the motor is electrically connected to the output end of the single-chip microcomputer, to achieve semi-automatic clamping.
[0013] Furthermore, the clamping seat is a conical clamping seat to achieve centering clamping.
[0014] Furthermore, the height adjustment mechanism includes guide rail 2, screw rod 2, support platform and motor 2. The guide rail 2 is connected to the rear side of the upper surface of the operating table by bolts. Screw rod 2 is rotatably connected between the inner walls of the upper and lower ends of the guide rail 2. A slider is slidably connected to the middle part of the screw rod 2. The slider is slidably connected to the inside of the guide rail 2. The front side of the slider is connected to the support platform by bolts. A fixed seat is fixedly connected to the front upper surface of the support platform. The upper end of the guide rail 2 is fixedly connected to motor 2. The lower end of the output shaft of motor 2 is fixedly connected to the upper end of screw rod 2. The input end of motor 2 is electrically connected to the output end of the single-chip microcomputer to achieve height adjustment.
[0015] Furthermore, it also includes a limit plate, which is connected to the front side of the slider by bolts, and the limit plate is located between the slider and the support platform. Limiting grooves are provided on the left and right sides of the guide rail 2, and the left and right ends of the limit plate are respectively slidably connected to the inside of adjacent limit grooves to prevent the support platform from shifting.
[0016] Furthermore, it also includes distance sensor 1 and distance sensor 2. Distance sensor 1 is arranged on the front side of the push plate, and distance sensor 1 corresponds to the front and rear position of the porcelain surface. Distance sensor 2 is arranged on the lower surface of the front side of the supporting platform, and distance sensor 2 corresponds to the upper surface position of the operating table. Distance sensor 1 and distance sensor 2 are both bidirectionally electrically connected to the single-chip microcomputer to accurately measure the position of the engraving knife.
[0017] Compared with the prior art, the utility model has the following advantages:
[0018] The processing personnel place the ceramic blank on the lower surface of the placement plate, and control the output shaft of motor one to rotate through the single chip computer. The output shaft of motor one drives the adjacent screw rod one to rotate, so that the clamping plate moves down on the inner wall of guide rail one, and the clamping seat moves down. The central axis of the clamping seat coincides with the central axis of the placement plate, so that the ceramic blank is clamped in the center. The rotating table starts, and the placement plate drives the ceramic blank to rotate. At the same time, the output shaft of motor two drives the adjacent screw rod two to rotate, so that the slider moves on the inner wall of guide rail two, and the support platform moves synchronously with the slider to achieve the height adjustment of the engraving knife. The telescopic end of the electric push rod pushes the push plate to move forward and backward to adjust the relative distance between the engraving knife and the ceramic body. The distance sensor 1 corresponds to the front and rear position of the porcelain surface, and transmits the relative distance information between the engraving knife and the ceramic body to the single-chip microcomputer, which is convenient for adjusting the depth of engraving. The distance sensor 2 corresponds to the upper surface position of the operating table, and transmits the height information of the engraving knife to the single-chip microcomputer to achieve precise adjustment of the position of the engraving knife. After the auxiliary clamping of the ceramic body is completed, the entire engraving process does not require manual operation, which greatly saves labor costs and realizes batch engraving. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0021] Figure 3 This is an enlarged structural diagram of the utility model at A;
[0022] Figure 4 It is a schematic diagram of the enlarged structure of point B of the utility model.
[0023] In the figure: 1 operating table, 2 single chip computer, 3 clamping mechanism, 31 guide rail 1, 32 screw rod 1, 33 clamping plate, 34 motor 1, 35 clamping seat, 4 height adjustment mechanism, 41 guide rail 2, 42 screw rod 2, 43 support platform, 44 motor 2, 5 electric push rod, 6 fixed seat, 7 distance sensor 1, 8 engraving knife, 9 rotating mechanism, 91 rotating table, 92 placement plate, 10 distance sensor 2, 11 limit piece. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-4, This embodiment provides a technical solution: a porcelain engraving device, comprising an operating table 1, a clamping mechanism 3 and a height adjustment mechanism 4;
[0026] Operating table 1: A rotating mechanism 9 is provided at the front middle of the upper surface thereof, and the rotating mechanism 9 comprises a rotating table 91 and a placing plate 92. The rotating table 91 is provided at the front middle of the upper surface of the operating table 1, and the placing plate 92 is fixedly connected to the upper surface of the rotating plane of the rotating table 91, and the input end of the rotating table 91 is electrically connected to the output end of the single chip computer 2;
[0027] Clamping mechanism 3: It is arranged on the front side of the upper surface of the operating table 1, and the rotating mechanism 9 is located in the middle of the clamping mechanism 3. The clamping mechanism 3 includes a guide rail 31, a screw rod 32, a clamping plate 33, a motor 34 and a clamping seat 35. The guide rail 31 is respectively connected to the left and right ends of the front side of the upper surface of the operating table 1 by bolts, and the screw rod 32 is rotatably connected between the inner walls of the upper and lower ends of the guide rail 31. The screw rod 32 is respectively threadedly connected to the adjacent end of the clamping plate 33. The left and right ends of the clamping plate 33 are respectively slidably connected to the inside of the adjacent guide rail 31, and the middle part of the lower surface of the clamping plate 33 is rotatably connected. The clamping seat 35 and the upper end of the guide rail 31 are fixedly connected with a motor 34, the lower end of the output shaft of the motor 34 is respectively fixedly connected to the upper end of the vertically adjacent screw rod 32, the input end of the motor 34 is electrically connected to the output end of the single chip computer 2, the clamping seat 35 is a conical clamping seat, the output shaft of the motor 34 is controlled to rotate by the single chip computer 2, the output shaft of the motor 34 drives the adjacent screw rod 32 to rotate, so that the clamping plate 33 moves down on the inner wall of the guide rail 31, the clamping seat 35 moves down, the central axis of the clamping seat 35 coincides with the central axis of the placement plate 92, and the ceramic body is clamped in the center;
[0028] Height adjustment mechanism 4: It is arranged on the rear side of the upper surface of the operating table 1, the front side of the height adjustment mechanism 4 is fixedly connected with a fixed seat 6, the rear side of the fixed seat 6 is connected with an electric push rod 5 by bolts, the front side of the telescopic end of the electric push rod 5 is fixedly connected with a push plate, and the front side of the push plate is fixedly connected with an engraving knife 8. The height adjustment mechanism 4 includes a guide rail 2 41, a screw rod 2 42, a support platform 43 and a motor 2 44. The guide rail 2 41 is connected to the rear side of the upper surface of the operating table 1 by bolts, and the screw rod 2 42 is rotatably connected between the inner walls of the upper and lower ends of the guide rail 2 41. The middle part of the screw rod 2 42 is slidably connected with a slider, and the slider is slidably connected to the inside of the guide rail 2 41. The front side of the slider is connected with the support platform 43 by bolts, and the upper surface of the front side of the support platform 43 is fixedly connected with the fixed seat 6. The guide rail 2 4 1 is fixedly connected with a motor 2 44 at the upper end, the lower end of the output shaft of the motor 2 44 is fixedly connected with the upper end of the screw rod 2 42, the input end of the motor 2 44 is electrically connected to the output end of the single-chip computer 2, and also includes a limit plate 11, the limit plate 11 is connected to the front side of the slider by bolts, the limit plate 11 is located between the slider and the support platform 43, the left and right sides of the guide rail 2 41 are provided with limit grooves, the left and right ends of the limit plate 11 are respectively slidably connected to the inside of the adjacent limit grooves, the output shaft of the motor 2 44 respectively drives the adjacent screw rod 2 42 to rotate, so that the slider moves on the inner wall of the guide rail 2 41, and the support platform 43 moves synchronously with the slider to achieve the height adjustment of the engraving knife 8, the telescopic end of the electric push rod 5 pushes the push plate to move back and forth, so as to achieve the adjustment of the relative distance between the engraving knife 8 and the ceramic blank;
[0029] The single-chip microcomputer 2 is also included, and the single-chip microcomputer 2 is arranged on the front side of the operating table 1. The input end of the single-chip microcomputer 2 is electrically connected to the external power supply, and the input end of the electric push rod 5 is electrically connected to the output end of the single-chip microcomputer 2. The position of the engraving knife is automatically adjusted to achieve batch engraving, increase production, and save a lot of labor costs.
[0030] Among them: it also includes a distance sensor 1 7 and a distance sensor 2 10. The distance sensor 1 7 is arranged on the front side of the push plate. The distance sensor 1 7 corresponds to the front and rear position of the porcelain surface. The distance sensor 2 10 is arranged on the lower surface of the front side of the support platform 43. The distance sensor 2 10 corresponds to the upper surface position of the operating table 1. The distance sensor 1 7 and the distance sensor 2 10 are both bidirectionally electrically connected to the single-chip microcomputer 2. The distance sensor 1 7 corresponds to the front and rear position of the porcelain surface, and transmits the relative distance information of the engraving knife 8 and the ceramic body to the single-chip microcomputer 2, so as to adjust the depth of the engraving. The distance sensor 2 10 corresponds to the upper surface position of the operating table 1, and transmits the height information of the engraving knife 8 to the single-chip microcomputer 2, so as to realize the precise adjustment of the position of the engraving knife 8.
[0031] The working principle of the porcelain engraving device provided by the utility model is as follows: the processing personnel place the ceramic blank on the lower surface of the placement plate 92, and control the output shaft of the motor 34 to rotate through the single chip computer 2. The output shaft of the motor 34 drives the adjacent screw rods 32 to rotate, so that the clamping plate 33 moves down on the inner wall of the guide rail 31, and the clamping seat 35 moves down. The central axis of the clamping seat 35 coincides with the central axis of the placement plate 92, so as to realize the centering clamping of the ceramic blank. The rotating table 91 is started, and the placement plate 92 drives the ceramic blank to rotate. At the same time, the output shaft of the motor 44 drives the adjacent screw rods 2 42 rotates to make the slider move on the inner wall of the guide rail 41, and the supporting platform 43 moves synchronously with the slider to achieve the height adjustment of the engraving knife 8. The telescopic end of the electric push rod 5 pushes the push plate to move back and forth to achieve the adjustment of the relative distance between the engraving knife 8 and the ceramic body. The distance sensor 1 7 corresponds to the front and back position of the porcelain surface, and transmits the relative distance information between the engraving knife 8 and the ceramic body to the single-chip microcomputer 2, so as to adjust the depth of the engraving. The distance sensor 10 corresponds to the upper surface position of the operating table 1, and transmits the height information of the engraving knife 8 to the single-chip microcomputer 2, so as to achieve the precise adjustment of the position of the engraving knife 8.
[0032] It is worth noting that the single chip microcomputer 2 disclosed in the above embodiment can select STM32F103C8T6, the motor 1 34 and the motor 2 44 can both select SPS42E248 lead screw motors, the ranging sensor 1 7 and the ranging sensor 2 10 can both select HC16-15-485 laser displacement sensors, and the single chip microcomputer 2 controls the motor 1 34, the motor 2 44, the ranging sensor 1 7 and the ranging sensor 2 10 using methods commonly used in the prior art.
[0033] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A porcelain engraving device, characterized in that: It comprises an operating table (1), a clamping mechanism (3) and a height adjustment mechanism (4); The operating table (1) has a rotating mechanism (9) disposed in the middle of the front side of the upper surface thereof; The clamping mechanism (3) is arranged on the front side of the upper surface of the operating table (1), and the rotating mechanism (9) is located in the middle of the clamping mechanism (3); A height adjustment mechanism (4): the height adjustment mechanism (4) is arranged on the rear side of the upper surface of the operating table (1); the front side of the height adjustment mechanism (4) is fixedly connected to a fixing seat (6); the rear side of the fixing seat (6) is connected to an electric push rod (5) via bolts; the front side of the telescopic end of the electric push rod (5) is fixedly connected to a push plate; the front side of the push plate is fixedly connected to an engraving knife (8); The single-chip microcomputer (2) is also included, and the single-chip microcomputer (2) is arranged on the front side of the operating table (1), the input end of the single-chip microcomputer (2) is electrically connected to an external power supply, and the input end of the electric push rod (5) is electrically connected to the output end of the single-chip microcomputer (2).
2. A porcelain engraving device according to claim 1, characterized in that: The rotating mechanism (9) comprises a rotating table (91) and a placement plate (92); the rotating table (91) is arranged at the front middle portion of the upper surface of the operating table (1); the placement plate (92) is fixedly connected to the upper surface of the rotating plane of the rotating table (91); and the input end of the rotating table (91) is electrically connected to the output end of the single-chip computer (2).
3. A porcelain engraving device according to claim 1, characterized in that: The clamping mechanism (3) comprises a guide rail (31), a screw rod (32), a clamping plate (33), a motor (34) and a clamping seat (35). The guide rail (31) is connected to the left and right ends of the front side of the upper surface of the operating table (1) by bolts respectively. The screw rod (32) is rotatably connected between the inner walls of the upper and lower ends of the guide rail (31). The screw rod (32) is respectively threadedly connected to one end adjacent to the clamping plate (33). The left and right ends of the clamping plate (33) are respectively slidably connected to the inside of the adjacent guide rail (31). The clamping seat (35) is rotatably connected to the middle part of the lower surface of the clamping plate (33). The upper end of the guide rail (31) is fixedly connected to the motor (34). The lower end of the output shaft of the motor (34) is respectively fixedly connected to the upper end of the screw rod (32) adjacent to the vertical side. The input end of the motor (34) is electrically connected to the output end of the single-chip computer (2).
4. A porcelain engraving device according to claim 3, characterized in that: The clamping seat (35) is a conical clamping seat.
5. A porcelain engraving device according to claim 1, characterized in that: The height adjustment mechanism (4) comprises a second guide rail (41), a second screw rod (42), a support platform (43) and a second motor (44). The second guide rail (41) is connected to the rear side of the upper surface of the operating table (1) by bolts. The second screw rod (42) is rotatably connected between the inner walls of the upper and lower ends of the second guide rail (41). The middle part of the second screw rod (42) is slidably connected to a slider. The slider is slidably connected to the inside of the second guide rail (41). The front side of the slider is connected to the support platform (43) by bolts. The front upper surface of the support platform (43) is fixedly connected to a fixing seat (6). The upper end of the second guide rail (41) is fixedly connected to the second motor (44). The lower end of the output shaft of the second motor (44) is fixedly connected to the upper end of the second screw rod (42). The input end of the second motor (44) is electrically connected to the output end of the single-chip computer (2).
6. A porcelain engraving device according to claim 5, characterized in that: The guide rail 2 (41) further comprises a limit plate (11), wherein the limit plate (11) is connected to the front side of the slider by bolts, the limit plate (11) is located between the slider and the support platform (43), and limit grooves are provided on both left and right sides of the guide rail 2 (41), and the left and right ends of the limit plate (11) are respectively slidably connected to the inside of adjacent limit grooves.
7. The porcelain engraving device according to claim 5, characterized in that: The device also includes a distance sensor 1 (7) and a distance sensor 2 (10), wherein the distance sensor 1 (7) is arranged on the front side of the push plate, and the distance sensor 1 (7) corresponds to the front and rear position of the porcelain surface; the distance sensor 2 (10) is arranged on the lower surface of the front side of the support platform (43), and the distance sensor 2 (10) corresponds to the upper surface position of the operating table (1); and the distance sensor 1 (7) and the distance sensor 2 (10) are both bidirectionally electrically connected to the single-chip computer (2).
