Autoclaved aerated concrete block exhaust device

By using drive shafts, scrapers, discs and strike components in the autoclaved aerated concrete block exhaust device, uniform spilling of defoaming agent and bubble elimination are achieved, and the defoaming agent accumulation and high energy consumption are solved The problem of improving production efficiency and product quality.

CN222223057UActive Publication Date: 2024-12-24湖北众佳智能建材有限公司
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Patent Information

Application Number
CN202420827267.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-24
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

During the production process of autoclaved aerated concrete blocks, it is difficult to evenly spread the defoaming agent into the concrete mixing station, resulting in increased stacking and mixing difficulties. At the same time, multiple motors work simultaneously, which increases energy consumption and cost.

Method used

An autoclaved aerated concrete block exhaust device including a drive shaft, scraper, disc, spreading hopper and strike components is designed. By driving the motor to drive the scraper and disc to rotate, the uniform spread of defoaming agent is achieved. Drop and stir while using the elastic structure of the cam and strike rod to assist in eliminating air bubbles.

Benefits of technology

It effectively avoids the accumulation of defoaming agent, reduces the stirring workload, improves production efficiency, reduces energy consumption, and improves product quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of autoclaved aerated concrete blocks, discloses an air exhausting device for autoclaved aerated concrete blocks, and solves the problems that when a defoaming agent is added into an existing device, the defoaming agent is inconvenient to uniformly spread into a concrete mixing plant, so that the defoaming agent is easy to accumulate in one place, and the air exhausting effect is poor. Therefore, the stirring difficulty is increased. An autoclaved aerated concrete block exhaust device comprises a support stably placed on the ground, the upper end of the support is fixedly connected with a tank body through bolts, the upper end of the tank body is provided with a feeding port for feeding, the bottom end of the tank body is provided with a discharging port, and the middle of the top end of the tank body is fixedly connected with a feeding box. According to the autoclaved aerated concrete block exhaust device, when concrete is stirred, a defoaming agent can be evenly scattered in the concrete, the defoaming agent is prevented from being accumulated at one position, the follow-up stirring workload is reduced, meanwhile, the tank body can be knocked, bubbles in the concrete can be eliminated in an auxiliary mode, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of autoclaved aerated concrete blocks, in particular to an exhaust device for autoclaved aerated concrete blocks. Background Art

[0002] Autoclaved aerated concrete is usually made by mechanically mixing siliceous materials, calcareous materials, water and various admixtures to form a slurry, which is then poured and molded. The green body is then divided and processed into autoclaved aerated concrete suitable for use. Bubbles will be generated during the production of concrete bricks, affecting the quality of the finished product. At this time, the bubbles in the concrete need to be eliminated.

[0003] Publication No. "CN211440432U" discloses an autoclaved aerated concrete block exhaust device, which uses a motor to continuously drive a vibrating rod to rotate and stir the concrete defoamer and concrete. The concrete defoamer can effectively control the generation of foam in the concrete system, making the concrete components denser and brighter. At the same time, the vibration motor is started to drive the vibrating rod at the bottom of the cross plate to vibrate to assist in defoaming, which can quickly eliminate bubbles in the concrete and avoid long-term vibration causing concrete stratification. However, there are still certain shortcomings in use.

[0004] The above-mentioned device is not convenient for spreading the defoaming agent evenly inside the concrete mixing station when adding the defoaming agent, so that the defoaming agent is easily accumulated in one place, thereby increasing the difficulty of mixing. At the same time, although the defoaming can be assisted by vibration of a vibrating rod, multiple motors work at the same time, which increases the energy consumption of the device, thereby increasing the cost and having certain usage defects. Utility Model Content

[0005] The utility model aims to provide an autoclaved aerated concrete block exhaust device to solve the problem raised by the above-mentioned background technology that it is not convenient to evenly spread the defoaming agent into the interior of the concrete mixing station when adding the defoaming agent in the current market, so that the defoaming agent is easily accumulated in one place, thereby increasing the difficulty of mixing; at the same time, although the defoaming can be assisted by vibration of a vibrating rod, multiple motors work at the same time, which increases the energy consumption of the device, thereby increasing the cost and having certain usage defects.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an autoclaved aerated concrete block exhaust device, comprising a bracket stably placed on the ground, the upper end of the bracket is fixedly connected to a tank body by bolts, and a feeding port for feeding is opened at the upper end of the tank body, and a discharge port is opened at the bottom end of the tank body, a feeding box is fixedly connected to the middle of the top end of the tank body, and a driving motor is fixedly connected to the top end of the feeding box, and a feeding port is opened at the bottom end of the feeding box;

[0007] Also includes:

[0008] The output end of the driving motor is fixedly connected to a driving shaft, and the outer wall of the driving shaft is fixedly connected to a scraper, and the bottom end of the driving shaft is fixedly connected to a disc, the disc is provided with a feed inlet, and the middle of the bottom end of the disc is fixedly connected to a stirring shaft, a spreading hopper is nested on the stirring shaft, and a stirring rod is fixedly connected to the outer wall of the stirring shaft;

[0009] A driven gear is rotatably installed in a groove opened at the top of the tank body, and a knocking rod is movably connected in the groove, and a cam is fixedly connected to the bottom of the driven gear shaft end.

[0010] Preferably, two groups of scrapers are symmetrically arranged about the driving shaft, and the scrapers are located inside the feeding box, and one end of the scrapers is in contact with the inner wall of the feeding box.

[0011] Preferably, the disc is located in a groove opened at the top of the tank body, and a tooth block is fixedly provided on the outer wall of the disc, and a feed port is also provided on the disc.

[0012] Preferably, the feed openings are arranged in four groups at equal angles with respect to the disc, and the feed openings on the disc correspond to the feed openings opened at the bottom end of the feeding box.

[0013] Preferably, two groups of driven gears are symmetrically arranged about the disk, and both driven gears are meshed with the gear blocks on the disk.

[0014] Preferably, the material spreading hopper is of a spherical arc structure, and through holes are evenly opened inside the material spreading hopper, and the vertical axes of the material spreading hopper and the disc are in the same straight line.

[0015] Preferably, the knocking rod is arranged in an "L"-shaped structure, and two groups of knocking rods are arranged symmetrically about the disk, and the positions of the knocking rods correspond to those of the cams. A compression spring is connected between the knocking rod and the inner wall of the tank body, and the knocking rod and the tank body form an elastic telescopic structure through the compression spring.

[0016] Compared with the prior art, the utility model has the following beneficial effects: the autoclaved aerated concrete block exhaust device can evenly sprinkle the defoamer into the concrete when the concrete is being stirred, thereby avoiding the accumulation of the defoamer in one place and reducing the subsequent stirring workload. At the same time, the tank body can be knocked to assist in eliminating bubbles in the concrete and improve production efficiency. The specific contents are as follows:

[0017] 1. A driving shaft and a scraper are provided. The driving motor drives the driving shaft to rotate, so that the driving shaft drives the scraper to rotate in the feeding box, thereby dropping the defoamer attached to the inner wall of the feeding box to avoid waste. At the same time, the agglomerated defoamer can be scattered to effectively prevent the powdered defoamer from agglomerating and avoid clogging.

[0018] 2. A disc is provided. When the driving shaft rotates, it will drive the disc to rotate synchronously, so that the feed port on the disc is intermittently aligned with the feed port at the bottom of the feeding box, thereby realizing intermittent feeding, avoiding uneven mixing caused by adding too much defoaming agent at one time, and improving the practicality of the device.

[0019] 3. A spreading hopper is provided. The rotation of the disc drives the stirring shaft to rotate, so that the stirring shaft drives the stirring rod to rotate, and the concrete in the tank body is stirred while driving the spreading hopper to rotate. The powdered defoaming agent in the spreading hopper is evenly scattered into the tank body through the centrifugal force generated, avoiding accumulation in one place, thereby reducing the workload of stirring and mixing, and having strong practicality.

[0020] 4. A cam and a knocking rod are provided. The driven gear rotates by meshing the tooth block on the disc, so that the driven gear drives the cam to rotate, so that the cam intermittently squeezes the knocking rod, so that the knocking rod slides along the inner wall of the tank body to squeeze the compression spring to contract, and when the cam is separated from the knocking rod, the elastic potential energy is released to push the knocking rod to knock on the inner wall of the tank body, thereby further eliminating bubbles in the concrete and improving product quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0023] Figure 3 It is a schematic diagram of the side section structure of the utility model;

[0024] Figure 4 For this utility model Figure 3 The enlarged structural diagram at A in the middle;

[0025] Figure 5 This is a schematic diagram of the top-sectional structure of the utility model;

[0026] Figure 6 It is a schematic diagram of the top-section structure of the charging box of the utility model.

[0027] In the figure: 1. bracket; 2. tank body; 3. feeding box; 4. driving motor; 5. driving shaft; 6. scraper; 7. disc; 8. hopper; 9. stirring shaft; 10. stirring rod; 11. driven gear; 12. cam; 13. knocking rod; 14. compression spring; 15. feeding port. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Example 1: Please refer to Figure 1-Figure 6 As shown, the utility model provides a technical solution: an autoclaved aerated concrete block exhaust device, comprising a bracket 1 stably placed on the ground, the upper end of the bracket 1 is fixedly connected to a tank body 2 by bolts, and a feeding port for feeding is opened at the upper end of the tank body 2, and a discharge port is opened at the bottom end of the tank body 2, a feeding box 3 is fixedly connected to the middle of the top end of the tank body 2, and a driving motor 4 is fixedly connected to the top end of the feeding box 3, and a feeding port 15 is opened at the bottom end of the feeding box 3;

[0030] The present technical solution sets up the application of a feeding box 3 and a driving motor 4. When in use, the bracket 1 is placed on a stable ground, and then an external power supply is turned on. The concrete that needs to eliminate bubbles is fed into the tank body 2 from the feeding port at the top of the tank body 2, and a powdered defoaming agent is further added into the feeding box 3. At this time, the driving motor 4 is started to work, and the defoaming agent is intermittently fed into the tank body 2 for stirring, thereby eliminating bubbles in the concrete. After a period of time, the driving motor 4 is stopped, and the concrete in the tank body 2 is discharged from the discharge port at the bottom, thereby completing a series of operations.

[0031] Embodiment 2: The technical content disclosed in this embodiment is an improvement made on the basis of the above-mentioned embodiment 1. The existing device is not convenient for evenly spreading the defoaming agent inside the concrete mixing station when adding the defoaming agent, so that the defoaming agent is easy to accumulate in one place, thereby increasing the difficulty of mixing. The technical solution of this invention is as follows: Figure 1 and Figure 2 , Figure 6As shown, a material spreading assembly of an autoclaved aerated concrete block is disclosed, wherein the output end of a driving motor 4 is fixedly connected to a driving shaft 5, and a scraper 6 is fixedly connected to the outer wall of the driving shaft 5, and a disc 7 is fixedly connected to the bottom end of the driving shaft 5, and a feeding port 15 is provided on the disc 7, and a stirring shaft 9 is fixedly connected to the middle of the bottom end of the disc 7, a material spreading hopper 8 is nested on the stirring shaft 9, and a stirring rod 10 is fixedly connected to the outer wall of the stirring shaft 9, and two groups of scrapers 6 are symmetrically arranged about the driving shaft 5, and the scrapers 6 are located at the feeding box 3. Inside, one end of the scraper 6 is in contact with the inner wall of the feeding box 3, the disc 7 is located in the groove opened at the top of the tank body 2, and the outer wall of the disc 7 is fixedly provided with a tooth block, and the disc 7 is also provided with a feed port 15, and there are four groups of feed ports 15 arranged at equal angles about the disc 7, and the feed ports 15 on the disc 7 correspond to the feed ports 15 opened at the bottom end of the feeding box 3, the hopper 8 is a spherical arc structure, and the inside of the hopper 8 is evenly provided with through holes, and the vertical axes of the hopper 8 and the disc 7 are in the same straight line.

[0032] In this technical solution, Figure 1 As shown, by utilizing the arrangement of the scraper 6 and the spreading hopper 8, the device can drive the scraper 6 to rotate during operation, so that the powder attached to the inner wall of the feeding box 3 can be dropped to avoid waste caused by residue. At the same time, the defoaming agent in the feeding box 3 can be broken up to keep it in a loose state, thereby preventing agglomeration and clogging the feed port 15. At the same time, the defoaming agent can be evenly scattered in the tank body 2 through the centrifugal force generated by the rotation of the spreading hopper 8, thereby avoiding accumulation and uneven mixing, thereby reducing the workload of mixing.

[0033] Its use is as Figure 2 and Figure 6 The technical solution shown, first turn on the drive motor 4, so that the drive shaft 5 is driven to rotate by the drive motor 4, at this time the drive shaft 5 will drive the scraper 6 to rotate, stir the powdered defoamer in the feeding box 3 to avoid agglomeration, further the drive shaft 5 will drive the disc 7 to rotate, so that the gear block on the disc 7 is meshed with the driven gear 11, at this time the feed port 15 opened on the disc 7 will intermittently engage with the feed port 15 at the bottom of the feeding box 3, so that the defoamer in the feeding box 3 intermittently falls into the hopper 8 below in a certain amount, because the disc 7 is fixedly connected to the stirring shaft 9, so that the disc 7 drives the stirring shaft 9 to rotate when it rotates, at this time the stirring shaft 9 simultaneously drives the stirring rod 10 and the hopper 8 to rotate, through the action of centrifugal force, the defoamer in the hopper 8 is evenly scattered in the tank body 2, further the stirring rod 10 rotates, the defoamer is mixed with the concrete, thereby completing the exhaust.

[0034] Embodiment 3: The technical content disclosed in this embodiment is a further improvement based on the above-mentioned embodiments 1 and 2. Although the defoaming can be assisted by the vibration rod, the simultaneous operation of multiple motors increases the energy consumption of the device, thereby increasing the cost. In order to further solve this technical problem, the technical solution of this invention is as follows: Figure 3-Figure 5 As shown, a reset knocking assembly of an autoclaved aerated concrete block is disclosed, in which a driven gear 11 is rotatably installed in a groove opened at the top of a tank body 2, and a knocking rod 13 is movably connected in the groove, a cam 12 is fixedly connected to the bottom of the shaft end of the driven gear 11, two groups of driven gears 11 are symmetrically arranged about a disc 7, and the driven gears 11 are meshed with the tooth blocks on the disc 7, the knocking rod 13 is an "L"-shaped structure, and two groups of knocking rods 13 are symmetrically arranged about the disc 7, and the positions of the knocking rods 13 and the cam 12 correspond, a compression spring 14 is connected between the knocking rod 13 and the inner wall of the tank body 2, and the knocking rod 13 and the tank body 2 form an elastic telescopic structure through the compression spring 14.

[0035] In this technical solution, Figure 3 As shown, by utilizing the arrangement of the cam 12 and the knocking rod 13, the cam 12 intermittently squeezes the knocking rod 13 when rotating, thereby pushing the knocking rod 13 to slide along the inner wall of the tank body 2 while squeezing the compression spring 14 to contract and reset, and then the elasticity of the compression spring 14 drives the knocking rod 13 to reset and knock, causing the tank body 2 to vibrate, further playing the role of assisting exhaust, improving product quality, and improving the density and strength of concrete.

[0036] Its use is as Figure 4 and Figure 5 The technical solution shown first rotates the disc 7 so that the tooth block on the disc 7 meshes with the driven gear 11, thereby driving the driven gear 11 to rotate. The driven gear 11 will further drive the cam 12 to rotate, and when the cam 12 is in contact with the knocking rod 13, the knocking rod 13 is squeezed, so that the knocking rod 13 slides along the inner wall of the tank body 2 and squeezes the compression spring 14 to contract. At this time, the cam 12 continues to rotate and separates from the knocking rod 13, and then drives the knocking rod 13 to reset through the elastic potential energy of the compression spring 14, knocks the tank body 2, and causes the tank body 2 to vibrate, and so on and so forth, further playing the role of exhaust.

[0037] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An autoclaved aerated concrete block exhaust device, comprising a bracket (1) stably placed on the ground, the upper end of the bracket (1) is fixedly connected to a tank body (2) by bolts, the upper end of the tank body (2) is provided with a feeding port for feeding, and the bottom end of the tank body (2) is provided with a discharge port, a feeding box (3) is fixedly connected to the middle of the top end of the tank body (2), a driving motor (4) is fixedly connected to the top end of the feeding box (3), and a feeding port (15) is provided at the bottom end of the feeding box (3); It is characterized in that Also includes: The output end of the driving motor (4) is fixedly connected to a driving shaft (5), and the outer wall of the driving shaft (5) is fixedly connected to a scraper (6), and the bottom end of the driving shaft (5) is fixedly connected to a disc (7), the disc (7) is provided with a feed inlet (15), and the middle part of the bottom end of the disc (7) is fixedly connected to a stirring shaft (9), a material spreading hopper (8) is nested on the stirring shaft (9), and the outer wall of the stirring shaft (9) is fixedly connected to a stirring rod (10); A driven gear (11) is rotatably mounted in a groove opened at the top of the tank body (2), and a knocking rod (13) is movably connected in the groove, and a cam (12) is fixedly connected to the bottom of the shaft end of the driven gear (11).

2. The autoclaved aerated concrete block exhaust device according to claim 1, characterized in that: The scrapers (6) are arranged in two groups symmetrically about the driving shaft (5), and the scrapers (6) are located inside the feeding box (3), and one end of the scrapers (6) is in contact with the inner wall of the feeding box (3).

3. The exhaust device for autoclaved aerated concrete blocks according to claim 1, characterized in that: The disc (7) is located in a groove opened at the top of the tank body (2), and a tooth block is fixedly provided on the outer wall of the disc (7), and a feed port (15) is also provided on the disc (7).

4. The exhaust device for autoclaved aerated concrete blocks according to claim 3, characterized in that: The feed openings (15) are arranged in four groups at equal angles with respect to the disc (7), and the feed openings (15) on the disc (7) correspond to the feed openings (15) opened at the bottom end of the feeding box (3).

5. The exhaust device for autoclaved aerated concrete blocks according to claim 1, characterized in that: The driven gears (11) are arranged in two groups symmetrically about the disk (7), and both driven gears (11) are meshed with the tooth blocks on the disk (7).

6. The exhaust device for autoclaved aerated concrete blocks according to claim 1, characterized in that: The material spreading hopper (8) is in a spherical arc structure, and through holes are evenly opened inside the material spreading hopper (8), and the vertical axes of the material spreading hopper (8) and the disc (7) are on the same straight line.

7. The exhaust device for autoclaved aerated concrete blocks according to claim 1, characterized in that: The knocking rod (13) is arranged in an "L"-shaped structure, and two groups of the knocking rods (13) are arranged symmetrically about the disk (7), and the positions of the knocking rods (13) and the cam (12) correspond to each other. A compression spring (14) is connected between the knocking rod (13) and the inner wall of the tank body (2), and the knocking rod (13) and the tank body (2) form an elastic telescopic structure through the compression spring (14).

Citation Information

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