Dehydrator for cleaning particles based on plastic manufacturing
By using water-absorbing sponge and electric heating tube in the plastic particle dehydration device, the design of plastic particles is realized in a static state, avoiding collision losses, and improving product quality and efficiency through the screening function, solving the problem of In the prior art, the problems of fragmentation of plastic particles and the quality of the deterioration.
Patent Information
- Application Number
- CN202421053634.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-15
AI Technical Summary
During the dehydration process of existing plastic particle dehydration devices, the plastic particles shake due to the centrifugal force generated by the rotation of the roller, which is prone to collision and fragmentation, affecting the quality and subsequent cleaning efficiency.
A dewaterer including a dewatering tank body, a feed silo, a conveying unit, a drying assembly and a discharge assembly was designed. A water-absorbing sponge was used to wrap the plastic particles and combine the electric heating pipe and air blades to achieve drying in a stationary state to avoid collision. And screening and collecting through filter bins and vibration tanks.
It effectively avoids the loss of plastic particles in the dehydration process, improves the quality and dehydration efficiency of plastic particles, and improves the yield rate of production through the screening function.
Smart Images

Figure CN222223180U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic particle production, in particular to a dehydrator for cleaning plastic particles. Background Art
[0002] Plastic particles can be made into plastic products of various shapes and sizes according to different needs and uses, such as plastic bottles, plastic barrels, plastic tubes, plastic boxes, plastic pallets, plastic tableware, etc. These products have the advantages of light weight, durability and easy processing, and are widely used in daily life and industrial production.
[0003] Patent No. CN216941409U discloses a plastic particle dehydration device, comprising a bottom plate, a support seat is welded and installed on the top of the bottom plate, the number of the support seats is two groups and they are arranged in parallel, an outer box is placed on the top of the support seat, the outer box is arranged in a hollow cylindrical structure, a limit ring is welded and installed on the top of the outer box, a limit groove is provided at the bottom of the limit ring, a hatch is hingedly installed on the outer wall of the limit ring, an exhaust hole is provided on the hatch, a handle is welded and installed on the top of the hatch, and an anti-slip thread is provided on the outer wall of the handle. The plastic particle dehydration device, by setting a rotating inner box body in conjunction with a fan and an electric heating wire, uses centrifugal force and hot air blowing to dry and dehydrate the plastic particles, effectively reducing the drying time of the plastic particles, while also ensuring the uniform dehydration of the plastic particles to a certain extent, ensuring the drying efficiency to a certain extent, and greatly improving the practicality of the device.
[0004] In the prior art, when the plastic particles are dehydrated by generating centrifugal force through the rotation of the drum, the plastic particles will continue to shake in the drum. During the shaking process, some of the plastic particles will collide with each other. The impact force generated by the collision may cause the plastic particles to break. After the dehydration work is completed, more broken plastic particles will be generated at the bottom of the drum, thereby affecting the subsequent cleaning and reducing the quality of the plastic particles. Utility Model Content
[0005] The purpose of the utility model is to provide a dehydrator for cleaning particles made of plastic to solve the following technical problems:
[0006] (1) How to avoid the loss of plastic particles during dehydration.
[0007] The purpose of the utility model can be achieved through the following technical solutions:
[0008] A dehydrator for cleaning plastic particles, comprising a dehydration box body and a feed bin, and also comprising:
[0009] A conveying unit arranged inside the dehydration box body;
[0010] The conveying unit comprises a conveying belt; the conveying belt is driven by a driving force;
[0011] A drying assembly disposed at the bottom of the dehydration box body;
[0012] The drying component includes a fan blade; the fan blade is driven to rotate by a driving force; an electric heating tube is fixedly connected to the side wall of the dehydration box body above the fan blade; the fan blade is arranged below the conveyor belt; a telescopic cylinder is fixedly connected to the top of the dehydration box body; and a water-absorbing sponge is fixedly connected to the end of the telescopic cylinder away from the dehydration box body.
[0013] Furthermore, a feed shaft is rotatably connected in the feed bin; a pusher blade is fixedly connected to the feed shaft; a conveying pipe is fixedly connected to the bottom of the feed bin; and one end of the conveying pipe away from the feed bin is arranged above the conveyor belt.
[0014] Furthermore, a discharging assembly is provided at the bottom of the dehydration box body; the discharging assembly includes a material collecting bin; a filter drawer is slidably connected in the material collecting bin; a waste drawer is slidably connected in the material collecting bin below the filter drawer.
[0015] Furthermore, a vibration groove is provided on the side wall of the collecting bin; a telescopic spring is fixedly connected in the vibration groove; a supporting plate is fixedly connected to the end of the telescopic spring; and one end of the supporting plate away from the telescopic spring abuts against the filter drawer.
[0016] Furthermore, the side wall of the dehydration box body is rotatably connected to a transmission shaft; the conveyor belt is sleeved on the transmission shaft; the side wall of the dehydration box is fixedly connected to a transmission motor; and the transmission shaft is driven to rotate by the transmission motor.
[0017] Furthermore, a fan motor is fixedly connected to the bottom of the dehydration box body; a fan shaft is rotatably connected to the bottom of the dehydration box body; the fan blades are fixedly connected to the fan shaft; a ventilation hole is opened at the bottom of the dehydration box at the fan shaft; and the fan shaft is driven to rotate by the fan motor.
[0018] Furthermore, a support leg is fixedly connected to the bottom of the dehydration box body and the bottom of the feed bin; a rubber pad is fixedly connected to the bottom of the support leg; and a feed pipe is fixedly connected to the top of the feed bin.
[0019] Beneficial effects of the utility model:
[0020] (1) The utility model realizes the dehydration treatment of plastic particles through a drying component. First, the plastic particles are transported to the conveyor belt through the feed bin, and then the conveyor belt transports the plastic particles to the inside of the dehydration box. After reaching the bottom of the water-absorbing sponge, the telescopic cylinder drives the water-absorbing sponge to descend and wrap the plastic particles. The water-absorbing sponge can be used to absorb the moisture on the surface of the plastic particles during wrapping. After the surface moisture is absorbed, the conveyor belt works again to transport the plastic particles to the top of the drying component. At this time, the electric heating tube in the drying component starts to work, so that the high temperature fills the inside of the dehydration box body. While working, the fan blades generate wind force to transfer the high temperature to the plastic particles, thereby achieving the drying of the plastic particles. By setting the water-absorbing sponge and the electric heating tube, it can be avoided that the plastic particles collide during drying, which causes the loss of plastic particles.
[0021] (2) The utility model realizes the screening of plastic particles through the discharging component. The plastic particles will be limited in particle size during processing, which will lead to defective plastic particles during production. After the plastic particles are dried, the conveyor belt will work again. When the plastic particles are conveyed to the end of the conveyor belt, they will fall onto the filter drawer. The filter drawer can screen the plastic particles and screen out unqualified plastic particles. The unqualified plastic particles will fall into the waste drawer below the filter drawer. Finally, the waste drawer and the filter drawer are pulled out to collect the finished products and defective products. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The utility model will be further described below in conjunction with the accompanying drawings.
[0023] Figure 1 It is a schematic diagram of the overall structure of the dehydration box body in the utility model;
[0024] Figure 2 It is a schematic diagram of the overall structure of the support leg in the utility model;
[0025] Figure 3 It is a cross-sectional view of the overall structure of the dehydration box body in the utility model;
[0026] Figure 4 yes Figure 3 The enlarged view of point A in the middle;
[0027] Figure 5 It is a schematic diagram of the overall structure of the aggregate bin in the utility model;
[0028] Figure 6 It is a sectional view of the overall structure of the aggregate bin in the utility model.
[0029] Figure numerals: 1. Dehydration box body; 11. Ventilation hole; 21. Feed bin; 22. Feed shaft; 23. Push blade; 24. Feed pipe; 25. Delivery pipe; 3. Support leg; 31. Rubber pad; 41. Transmission shaft; 42. Conveyor belt; 43. Transmission motor; 5. Telescopic cylinder; 51. Water-absorbing sponge; 6. Drying component; 61. Fan shaft; 62. Fan blade; 63. Electric heating tube; 64. Fan motor; 7. Discharging component; 71. Collection bin; 72. Filter drawer; 73. Waste drawer; 74. Telescopic spring; 75. Support plate; 76. Vibration trough. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Please refer to the attached picture Figure 1-Figure 6 As shown, a dehydrator for cleaning plastic-made particles in the embodiment of the utility model comprises a dehydration box body 1 and a feed bin 21, and also comprises: a conveying unit arranged inside the dehydration box body 1; the conveying unit comprises a conveyor belt 42; the conveyor belt 42 is driven by a driving force; a drying component 6 arranged at the bottom of the dehydration box body 1; the drying component 6 comprises a fan blade 62; the fan blade 62 is driven to rotate by a driving force; an electric heating pipe 63 is fixedly connected to the side wall of the dehydration box body 1 above the fan blade 62; the fan blade 62 is arranged below the conveyor belt 42; a telescopic cylinder 5 is fixedly connected to the top of the dehydration box body 1; an end of the telescopic cylinder 5 away from the dehydration box body 1 is fixedly connected to a water-absorbing sponge 51;
[0032] During operation, in the prior art, when the centrifugal force is generated by the rotation of the drum to dehydrate the plastic particles, the plastic particles will continue to shake in the drum. During the shaking process, some of the plastic particles will collide with each other. The impact force generated by the collision may cause the plastic particles to break. After the dehydration work is completed, more broken plastic particles will be produced at the bottom of the drum, thereby affecting the subsequent cleaning and reducing the quality of the plastic particles. In order to prevent such incidents from happening, first, the plastic particles are transported to the conveyor belt 42 through the feed bin 21, and then the conveyor belt 42 transports the plastic particles to the inside of the dehydration box. After reaching the bottom of the water-absorbing sponge 51, the conveyor belt 42 stops working. At this time, the telescopic cylinder 5 drives the water-absorbing sponge 51 to descend, and the plastic particles are transported to the bottom of the drum. Wrapping, when wrapping, the water on the surface of the plastic particles can be absorbed by the water-absorbing sponge 51. After the surface water is absorbed, the conveyor belt 42 starts working again to convey the plastic particles to the top of the drying component 6. At this time, the conveyor belt 42 stops working again. After reaching the top of the drying component 6, the electric heating tube 63 in the drying component 6 starts working to fill the interior of the dehydration box body 1 with high temperature. While working, the fan blade 62 is driven to rotate, and wind force is generated during rotation to transfer the high temperature to the plastic particles, thereby drying the plastic particles. Through the arrangement of the water-absorbing sponge 51 and the electric heating tube 63, the plastic particles can be dried in a static state, thereby avoiding collision of the plastic particles during drying, which leads to loss of the plastic particles.
[0033] like Figure 3 As shown, a feed shaft 22 is rotatably connected in the feed bin 21; a pusher blade 23 is fixedly connected to the feed shaft 22; a conveying pipe 25 is fixedly connected to the bottom of the feed bin 21; an end of the conveying pipe 25 away from the feed bin 21 is arranged above the conveyor belt 42;
[0034] During operation, after the plastic particles enter the feed bin 21, the feed shaft 22 is started to rotate, which drives the push paddle 23 to rotate. The plastic particles can be pushed by the push paddle 23 to fall from the feed pipe 25 to the conveyor belt 42 in sequence, avoiding the plastic particles from being concentrated on the conveyor belt 42, resulting in some plastic particles being covered and unable to be dehydrated.
[0035] like Figure 5 and Figure 6 As shown, a discharge assembly 7 is provided at the bottom of the dehydration box body 1; the discharge assembly 7 includes a material collecting bin 71; a filter drawer 72 is slidably connected in the material collecting bin 71; a waste drawer 73 is slidably connected in the material collecting bin 71 below the filter drawer 72;
[0036] During operation, the plastic particles will be limited in particle size during processing, which will result in defective plastic particles during production. After the plastic particles are dried, the conveyor belt 42 starts working again. When the plastic particles are conveyed to the end of the conveyor belt 42, they will fall onto the filter drawer 72. The filter drawer 72 can screen the plastic particles and filter out unqualified plastic particles. The unqualified plastic particles will fall into the waste drawer 73 below the filter drawer 72. Finally, the waste drawer 73 and the filter drawer 72 are pulled out to collect the finished products and defective products.
[0037] like Figure 6 As shown, a vibration groove 76 is provided on the side wall of the collecting bin 71; a telescopic spring 74 is fixedly connected in the vibration groove 76; a supporting plate 75 is fixedly connected to the end of the telescopic spring 74; and one end of the supporting plate 75 away from the telescopic spring 74 abuts against the filter drawer 72;
[0038] During operation, when plastic particles fall from the conveyor belt 42 onto the filter drawer 72, the filter drawer 72 will vibrate, and at the same time, the telescopic spring 74 will be squeezed. At the same time, the telescopic spring 74 will rebound, which can drive the filter drawer 72 to shake, and the plastic particles will be screened during the shaking process. In addition, through the setting of the telescopic spring 74, the filter drawer 72 can be driven to shake up and down, and the plastic particles can be moved during the shaking process, so as to prevent the plastic particles from clogging the filter drawer 72 and affecting the screening effect.
[0039] like Figure 1 As shown, the side wall of the dehydration box body 1 is rotatably connected to a transmission shaft 41; the conveyor belt 42 is sleeved on the transmission shaft 41; the side wall of the dehydration box is fixedly connected to a transmission motor 43; the transmission shaft 41 is driven to rotate by the transmission motor 43;
[0040] During operation, the transmission motor 43 drives the transmission shaft 41 to rotate, and during rotation, the conveyor belt 42 is used to convey the plastic particles to the bottom of the water-absorbing sponge 51 and the top of the electric heating tube 63, thereby achieving dehydration.
[0041] like Figure 3 As shown, a fan motor 64 is fixedly connected to the bottom of the dehydration box body 1; a fan shaft 61 is rotatably connected to the bottom of the dehydration box body 1; the fan blades 62 are fixedly connected to the fan shaft 61; a ventilation hole 11 is opened at the bottom of the dehydration box at the fan shaft 61; the fan shaft 61 is driven to rotate by the fan motor 64;
[0042] During operation, the fan shaft 61 is driven to rotate by the fan motor 64, and the fan blades 62 are driven to rotate during the rotation, thereby generating wind force to transfer high temperature to the plastic particles, thereby achieving dehydration.
[0043] like Figure 1 and Figure 2As shown, the bottom of the dehydration box body 1 and the bottom of the feed bin 21 are fixedly connected with a support leg 3; the bottom of the support leg 3 is fixedly connected with a rubber pad 31; the top of the feed bin 21 is fixedly connected with a feed pipe 24;
[0044] During operation, the support legs 3 can support the feed bin 21 and the dehydration box body 1, and the rubber pads 31 can prevent the support legs 3 from slipping. The feed pipe 24 is connected to the plastic particle cleaning equipment. After cleaning, the particles enter the feed bin 21 from the feed pipe 24 and are then transported to the conveyor belt 42 through the conveying pipe 25.
[0045] Working principle of the utility model: in the prior art, when the plastic particles are dehydrated by the centrifugal force generated by the rotation of the drum, the plastic particles will continue to shake in the drum, and some of the plastic particles will collide with each other during the shaking process. The impact force generated by the collision may cause the plastic particles to break. After the dehydration work is completed, more broken plastic particles will be produced at the bottom of the drum, thereby affecting the subsequent cleaning and reducing the quality of the plastic particles. In order to prevent such incidents from happening, first, the plastic particles are transported to the conveyor belt 42 through the feed bin 21, and then the conveyor belt 42 transports the plastic particles to the inside of the dehydration box. After reaching the bottom of the water-absorbing sponge 51, the conveyor belt 42 stops working, and the telescopic cylinder 5 drives the water-absorbing sponge 51 to descend, and the plastic particles are transported to the bottom of the drum. The plastic particles are wrapped, and the water on the surface of the plastic particles can be absorbed by the water-absorbing sponge 51 during wrapping. After the surface water is absorbed, the conveyor belt 42 starts working again to convey the plastic particles to the top of the drying component 6. At this time, the conveyor belt 42 stops working again. After reaching the top of the drying component 6, the electric heating tube 63 in the drying component 6 starts working to fill the interior of the dehydration box body 1 with high temperature. While working, the fan blade 62 is driven to rotate, and wind force is generated during rotation to transfer the high temperature to the plastic particles, thereby drying the plastic particles. Through the arrangement of the water-absorbing sponge 51 and the electric heating tube 63, the plastic particles can be dried in a stationary state, thereby avoiding collision of the plastic particles during drying, which leads to loss of the plastic particles.
[0046] Among them, the plastic particles are screened by the discharging component 7. The plastic particles will be limited in particle size during processing, which will result in defective plastic particles during production. After the plastic particles are dried, the conveyor belt 42 works again. When the plastic particles are conveyed to the end of the conveyor belt 42, they will fall onto the filter drawer 72. The filter drawer 72 can screen the plastic particles and screen out unqualified plastic particles. The unqualified plastic particles fall into the waste drawer 73 below the filter drawer 72. Finally, the waste drawer 73 and the filter drawer 72 are pulled out to collect the finished products and defective products.
[0047] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. A dehydrator for cleaning plastic particles, comprising a dehydration box body (1) and a feed bin (21); characterized in that: Also includes: A conveying unit arranged inside the dehydration box body (1); The conveying unit comprises a conveying belt (42); the conveying belt (42) is driven by a driving force; A drying assembly (6) arranged at the bottom of the dehydration box body (1); The drying component (6) comprises a fan blade (62); the fan blade (62) is driven to rotate by a driving force; an electric heating tube (63) is fixedly connected to the side wall of the dehydration box body (1) above the fan blade (62); the fan blade (62) is arranged below the conveyor belt (42); a telescopic cylinder (5) is fixedly connected to the top of the dehydration box body (1); and a water-absorbing sponge (51) is fixedly connected to one end of the telescopic cylinder (5) away from the dehydration box body (1).
2. A dehydrator for cleaning plastic particles according to claim 1, characterized in that: A feed shaft (22) is rotatably connected inside the feed bin (21); a pusher blade (23) is fixedly connected to the feed shaft (22); a conveying pipe (25) is fixedly connected to the bottom of the feed bin (21); and one end of the conveying pipe (25) away from the feed bin (21) is arranged above the conveyor belt (42).
3. A dehydrator for cleaning plastic particles according to claim 2, characterized in that: A discharge assembly (7) is provided at the bottom of the dehydration box body (1); the discharge assembly (7) comprises a material collection bin (71); a filter drawer (72) is slidably connected inside the material collection bin (71); and a waste drawer (73) is slidably connected inside the material collection bin (71) below the filter drawer (72).
4. A dehydrator for cleaning plastic particles according to claim 3, characterized in that: A vibration groove (76) is provided on the side wall of the collecting bin (71); a telescopic spring (74) is fixedly connected in the vibration groove (76); a supporting plate (75) is fixedly connected to the end of the telescopic spring (74); and one end of the supporting plate (75) away from the telescopic spring (74) is in contact with the filter drawer (72).
5. A dehydrator for cleaning plastic particles according to claim 4, characterized in that: The side wall of the dehydration box body (1) is rotatably connected to a transmission shaft (41); the conveyor belt (42) is sleeved on the transmission shaft (41); the side wall of the dehydration box is fixedly connected to a transmission motor (43); the transmission shaft (41) is driven to rotate by the transmission motor (43).
6. A dehydrator for cleaning plastic particles according to any one of claims 1 to 5, characterized in that: The bottom of the dehydration box body (1) is fixedly connected to a fan motor (64); the bottom of the dehydration box body (1) is rotatably connected to a fan shaft (61); the fan blades (62) are fixedly connected to the fan shaft (61); a ventilation hole (11) is provided at the bottom of the dehydration box at the fan shaft (61); the fan shaft (61) is driven to rotate by the fan motor (64).
7. A dehydrator for cleaning plastic particles according to claim 6, characterized in that: A support leg (3) is fixedly connected to the bottom of the dehydration box body (1) and the bottom of the feed bin (21); a rubber pad (31) is fixedly connected to the bottom of the support leg (3); and a feed pipe (24) is fixedly connected to the top of the feed bin (21).
Citation Information
Patent Citations
Plastic particle dehydration device
CN216941409U
