Feeding system
By designing a feeding system in the boxing machine, and using the material pickup and feeding mechanism to transport materials at the stations on both sides of the conveyor belt, the material transfer problem with a large distance between the silo and the conveyor mechanism is solved, and efficient feeding is achieved Operation, adapt to different specifications of parts and improve work efficiency.
Patent Information
- Application Number
- CN202420788583.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The distance between the silo and the conveying mechanism in the existing boxing machine is long, resulting in low material transfer efficiency and lack of effective feeding solutions.
A feeding system is designed, including a silo, a material collection mechanism, a conveyor belt and a feeding mechanism. By setting up a feeding station and a feeding station, a buffer station and multiple loading stations are provided on both sides of the conveyor belt. The material is collected and loaded separately by using the material collection mechanism and the loading mechanism to ensure that the material is transported at different stations, solving the distance between the material silo and the conveying mechanism, and improving the loading efficiency.
It realizes efficient material transfer between the silo and the conveying mechanism, improves loading efficiency, adapts to different specifications, and ensures stability through inclined storage areas and discharge areas, motor-driven material pickup parts and spider hand fixtures and efficient material transport.
Smart Images

Figure CN222224631U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packaging machines, in particular to a feeding system. Background Art
[0002] With the development of the diversity of packaging products, the traditional rotation and packaging methods can no longer meet the diverse needs of packaging products. The new one-piece packaging method has made great progress with the advantages of standardization and modularization and has a broad prospect. In addition, the environmental problems brought by traditional PVC blisters have been alleviated to a large extent by the emergence of paper trays. How to solve the blanking of booklets and paper trays is the key technology to realize product boxing.
[0003] Existing cartoning machines, such as the fully automatic intermittent cartoning machine with patent number: CN201510249280.4, include an automatic cartoning machine feeding bottle turntable, a syringe bottle indexing turntable feeding mechanism, and an intermittent conveying device arranged on the whole machine frame, which are connected in sequence. The upper side of the intermittent conveying device is provided with an instruction feeding device, a paper box loading device, a follow-up paper box opening mechanism, a medicine loading device, a fully automatic steel mold printing mechanism, and a fully automatic tongue-type sealing device, which are connected in sequence. In the prior art, the silo is above the conveying mechanism. There is a long distance in the horizontal direction between the silo for placing the instruction manual or paper tray and the conveying mechanism for conveying the instruction manual or paper tray. How to transfer the material in the silo to the conveying mechanism has no relevant record in the prior art. Utility Model Content
[0004] The utility model aims to provide a feeding system, which solves the problem of how to transfer materials in the silo to the conveying mechanism when there is a long distance between the silo and the conveying mechanism.
[0005] The utility model is implemented as follows: a feeding system includes a silo, a material taking mechanism, a conveyor belt and a feeding mechanism, wherein a loading station and a material taking station are respectively arranged on both sides of the conveyor belt, the material taking mechanism is used to take the material in the silo to the feeding station, and the feeding mechanism is used to transfer the material on the material taking station to a box body on the conveyor mechanism.
[0006] The material is placed in the silo, and the conveying mechanism of the conveying box body is arranged at the discharge port side of the silo. There is a long distance between the discharge port of the silo and the conveying mechanism. The utility model takes out the material in the silo and places it at the loading station through the material taking mechanism. The loading mechanism takes the material at the material taking station. The loading station and the material taking station are respectively arranged on both sides of the conveyor belt, and the conveyor belt transports the material from the loading station to the material taking station; the material taking and the material loading are respectively carried out at different stations, so the material taking and the material loading can be carried out at the same time, which solves the distance problem between the silo and the conveying mechanism while ensuring the material loading efficiency.
[0007] A further technical solution of the utility model is that a buffer station is provided between the loading station and the taking station.
[0008] The buffer station is between the loading station and the unloading station. It can buffer the materials and realize the connection between the silo and the conveying mechanism when the distance between them is large, thus ensuring the working efficiency of the loading system.
[0009] A further technical solution of the utility model is that a plurality of groups of carriers are arranged on the conveyor belt in the direction from the loading station to the taking station.
[0010] Multiple sets of carriers can have the effect of caching multiple sets of materials.
[0011] A further technical solution of the utility model is that: the carrier is provided with an avoidance groove for accommodating the material taking end of the material taking mechanism.
[0012] After the material picking mechanism picks up materials from the silo, it moves toward the direction of the carrier. After reaching the carrier position, the materials are above the material picking mechanism. In order to avoid interference between the material picking mechanism and the carrier and ensure that the materials enter the carrier smoothly, an avoidance groove for accommodating the material picking end of the material picking mechanism is provided on the carrier. After the materials fall into the carrier, the movement of the conveyor belt separates the material picking mechanism from the carrier, thereby completing the loading of the material picking mechanism.
[0013] A further technical solution of the utility model is that the carrier is detachable.
[0014] The carrier is detachable to adapt to parts of different specifications.
[0015] A further technical solution of the utility model is: the silo comprises a storage area and a material discharge area, and the material discharge area is arranged to be inclined downward.
[0016] The unloading area is tilted downward, and the material picking mechanism can pick up materials by rotating a certain angle, which is convenient for the material picking mechanism to pick up materials, reduces the related drives of the material picking mechanism, improves work efficiency and reduces the load of the material picking mechanism.
[0017] A further technical solution of the utility model is that the storage area is arranged tilted and the tilt angle is smaller than that of the unloading area.
[0018] The tilted setting of the storage area can increase the storage of materials; the tilt angle is smaller than that of the unloading area to ensure that the materials can fall smoothly from the storage area to the unloading area.
[0019] A further technical solution of the utility model is: the material picking mechanism comprises a motor, a driving shaft and a material picking piece, the motor is used to drive the driving shaft to rotate, one end of the material picking piece is connected to the driving shaft and the other end is provided with a material picking suction cup.
[0020] The motor drives the driving shaft to rotate, and the material picking piece is installed on the driving shaft and rotates synchronously with the driving shaft. The end of the material picking piece away from the driving shaft is provided with a material picking suction cup for sucking materials for transfer. The coordination of the material picking mechanism with the silo and the conveyor belt enables the material picking mechanism to transfer materials from the silo to the carrier of the conveyor belt with only one drive, reducing the load of the material picking mechanism and improving the transfer efficiency.
[0021] A further technical solution of the utility model is: the material picking member includes two material picking rods, and the suction cup is placed above the material picking rods.
[0022] Some materials are relatively long. In order to ensure the stability of the material picking by the picking piece, the picking piece includes two picking rods to ensure the stability of the material conveying by the picking mechanism.
[0023] A further technical solution of the utility model is: the feeding mechanism comprises a spider hand and a clamp placed at one end of the spider hand, and the clamp is used to take materials from a material taking station.
[0024] The clamp cooperates with the material taking station to clamp or suck the material from the material taking station, and then the spider hand moves the material on the clamp from the material taking station to the box body of the conveying mechanism to complete the loading. The spider hand has high working efficiency and can meet the high-efficiency loading requirements of the utility model.
[0025] The beneficial effects of the utility model are as follows: materials are placed in a silo, and a conveying mechanism of the conveying box body is arranged at the discharge port side of the silo. There is a long distance between the discharge port of the silo and the conveying mechanism. The utility model takes out the materials in the silo through the material taking mechanism and places them at the loading station. The loading mechanism takes materials at the material taking station. The loading station and the material taking station are respectively arranged on both sides of the conveyor belt, and the conveyor belt transports materials from the loading station to the material taking station; material taking and material loading are respectively carried out at different stations, so material taking and material loading can be carried out at the same time, which solves the distance problem between the silo and the conveying mechanism while ensuring the material loading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a top view of a feeding system provided by the utility model;
[0027] Figure 2 It is a stereogram of a feeding system provided by the utility model;
[0028] Figure 3 It is a stereogram of a feeding system provided by the utility model;
[0029] Figure 4 This is a side view of a feeding system provided by the utility model
[0030] Figure 5It is a structural schematic diagram of the cooperation between the conveyor belt and the material taking mechanism provided by the utility model;
[0031] Figure 6 It is a structural schematic diagram of the carrier provided by the utility model.
[0032] Reference numerals: 1. Silo, 11. Storage area, 12. Unloading area,
[0033] 2. Material taking mechanism, 21. Motor, 22. Driving shaft, 23. Material taking part, 25. Synchronous belt, 26. Synchronous wheel,
[0034] 3. Conveyor belt, 31. Loading station, 32. Retrieving station, 33. Carrier, 34. Avoidance trough, 35. Cache station,
[0035] 4. Feeding mechanism, 41. Spider hand, 42. Clamp,
[0036] 5. Materials. DETAILED DESCRIPTION
[0037] The following is an explanation of the implementation of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention.
[0038] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of the present specification are only used to match the contents disclosed in the specification for people familiar with the technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present utility model, so they have no substantial technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effects and purposes that can be achieved by the present utility model, should still fall within the scope of the technical contents disclosed by the present utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in the present specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present utility model. The change or adjustment of the relative relationship, without substantial change of the technical contents, should also be regarded as the scope of the implementation of the present utility model.
[0039] Embodiment 1:
[0040] Figure 1-6A feeding system is shown, including a silo 1, a material taking mechanism 2, a conveyor belt 3 and a feeding mechanism 4. A loading station 31 and a material taking station 32 are respectively arranged on both sides of the conveyor belt 3. The material taking mechanism 2 is used to take the material 5 in the silo 1 to the feeding station 31, and the feeding mechanism 4 is used to transfer the material 5 on the material taking station 32 to the box body on the conveying mechanism.
[0041] In this embodiment, the silo has multiple discharge ports, and the arrangement direction of the discharge ports is parallel to the arrangement direction of the conveying mechanism. The material picking mechanism is placed between the silo discharge port and the conveyor belt, and close to the loading station side. The loading mechanism is placed above the conveying mechanism and the conveyor belt.
[0042] In this embodiment, a buffer station 35 is provided between the loading station 31 and the taking station 32 .
[0043] The buffer station is between the loading station and the unloading station. It can buffer the materials and realize the connection between the silo and the conveying mechanism when the distance between them is large, thus ensuring the working efficiency of the loading system.
[0044] In this embodiment, a plurality of carriers 33 are provided on the conveyor belt 3 along the direction from the loading station 31 to the unloading station 32 .
[0045] Multiple sets of carriers can have the effect of caching multiple sets of materials.
[0046] In this embodiment, the carrier 33 is provided with an avoidance groove 34 for accommodating the material picking end of the material picking mechanism 2 .
[0047] After the material picking mechanism picks up materials from the silo, it moves toward the direction of the carrier. After reaching the carrier position, the materials are above the material picking mechanism. In order to avoid interference between the material picking mechanism and the carrier and ensure that the materials enter the carrier smoothly, an avoidance groove for accommodating the material picking end of the material picking mechanism is provided on the carrier. After the materials fall into the carrier, the movement of the conveyor belt separates the material picking mechanism from the carrier, thereby completing the loading of the material picking mechanism.
[0048] In this embodiment, the driving end of the material picking mechanism is placed below the silo, and the material picking end of the material picking mechanism moves between the silo and the carrier. This makes more reasonable use of space, and the mechanical arm of the material picking mechanism does not need to be too long to ensure stability and accuracy. The material is transferred from the silo to the carrier by the rotation of the mechanical arm between the silo and the carrier. In this process, the silo is inclined and the discharge port is inclined downward. When the material picking end of the material picking mechanism picks up material, the material is on one side of the material picking end. When the material picking mechanism is flipped and placed on the carrier, the material is above the material picking end at this time, and the material cannot be directly released to achieve loading. In the utility model, an avoidance groove is provided on the carrier to avoid interference between the material picking end of the material picking mechanism and the carrier. At the same time, the material is separated from the material picking mechanism by the movement of the carrier to avoid increasing the drive of the material picking mechanism, causing the material picking mechanism to be overloaded and affecting work efficiency.
[0049] In this embodiment, the carrier 33 is detachable.
[0050] The carrier is detachable to adapt to parts of different specifications.
[0051] In this embodiment, the carrier is a cubic structure with an open top, and an opening is provided on the side of the carrier facing the silo discharge port, and the opening is an avoidance groove for avoiding the material picking end of the material picking mechanism. During the movement of the carrier toward the material picking station, the carrier gradually moves away from the material picking mechanism, thereby achieving the separation of the material from the material picking mechanism and complete loading of the material by the material picking mechanism.
[0052] In this embodiment, the silo 1 includes a storage area 11 and a material discharge area 12, and the material discharge area 12 is arranged to be inclined downward.
[0053] The unloading area is tilted downward, and the material picking mechanism can pick up materials by rotating a certain angle, which is convenient for the material picking mechanism to pick up materials, reduces the related drives of the material picking mechanism, improves work efficiency and reduces the load of the material picking mechanism.
[0054] In this embodiment, a material stopper is provided at the material discharging end of the material discharging area, and the design of the material stopper can prevent the material from freely sliding and falling out.
[0055] In this embodiment, the storage area 11 is inclined and the inclination angle is smaller than that of the unloading area 12 .
[0056] The tilted setting of the storage area can increase the storage of materials; the tilt angle is smaller than that of the unloading area to ensure that the materials can fall smoothly from the storage area to the unloading area.
[0057] In this embodiment, the material picking mechanism 2 includes a motor 21, a driving shaft 22 and a material picking member 23. The motor 21 is used to drive the driving shaft 22 to rotate. One end of the material picking member 23 is connected to the driving shaft 22 and the other end is provided with a material picking suction cup.
[0058] The motor drives the driving shaft to rotate, and the material picking piece is installed on the driving shaft and rotates synchronously with the driving shaft. The end of the material picking piece away from the driving shaft is provided with a material picking suction cup for sucking materials for transfer. The coordination of the material picking mechanism with the silo and the conveyor belt enables the material picking mechanism to transfer materials from the silo to the carrier of the conveyor belt with only one drive, reducing the load of the material picking mechanism and improving the transfer efficiency.
[0059] In this embodiment, the output end of the motor 21 is connected to the driving shaft through the synchronous wheel 25 and the synchronous belt 26, and the driving shaft and the output end of the motor are arranged horizontally to reduce space occupation.
[0060] In this embodiment, the material picking member 23 includes two material picking rods, and the suction cup 24 is placed above the material picking rods.
[0061] Some materials are relatively long. In order to ensure the stability of the material picking by the picking piece, the picking piece includes two picking rods to ensure the stability of the material conveying by the picking mechanism.
[0062] As another embodiment, when the material is small, one suction cup can ensure stable suction, and the material picking member may only include one material picking rod.
[0063] In this embodiment, the material taking member is a curved structure, which ensures that the material taking mechanism does not interfere with other mechanical structures when taking materials from the silo and transferring them to the carrier.
[0064] In this embodiment, the feeding mechanism 4 includes a spider hand 41 and a clamp 42 disposed at one end of the spider hand 41 , and the clamp 42 is used to take the material 5 from the material taking station 32 .
[0065] The clamp cooperates with the material taking station to clamp or suck the material from the material taking station, and then the spider hand moves the material on the clamp from the material taking station to the box body of the conveying mechanism to complete the loading. The spider hand has high working efficiency and can meet the high-efficiency loading requirements of the utility model.
[0066] The working principle of the utility model is as follows: materials are placed in a silo, and a conveying mechanism of a conveying box body is arranged at the discharge port side of the silo. There is a long distance between the discharge port of the silo and the conveying mechanism. The utility model takes out the materials in the silo through the picking mechanism and places them at the loading station. The loading mechanism picks up materials at the picking station. The loading station and the picking station are respectively arranged on both sides of the conveyor belt, and the conveyor belt transports materials from the loading station to the picking station; picking up and loading are respectively carried out at different stations, so picking up and loading can be carried out at the same time, which solves the distance problem between the silo and the conveying mechanism while ensuring the material loading efficiency.
[0067] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A feeding system, characterized in that: The invention comprises a silo (1), a material taking mechanism (2), a conveyor belt (3) and a loading mechanism (4), wherein a loading station (31) and a material taking station (32) are respectively arranged on both sides of the conveyor belt (3), the material taking mechanism (2) is used to take the material (5) in the silo (1) to the loading station (31), and the loading mechanism (4) is used to transfer the material (5) on the material taking station (32) to a box body on the conveyor mechanism.
2. A feeding system according to claim 1, characterized in that: A buffer station (35) is provided between the loading station (31) and the taking station (32).
3. A feeding system according to claim 1, characterized in that: A plurality of groups of carriers (33) are provided on the conveyor belt (3) in a direction from the loading station (31) to the taking station (32).
4. A feeding system according to claim 3, characterized in that: The carrier (33) is provided with an avoidance groove (34) for accommodating the material taking end of the material taking mechanism (2).
5. A feeding system according to claim 3, characterized in that: The carrier (33) is detachable.
6. A feeding system according to claim 1, characterized in that: The silo (1) comprises a storage area (11) and a material discharge area (12), and the material discharge area (12) is arranged to be inclined downward.
7. A feeding system according to claim 6, characterized in that: The storage area (11) is arranged tilted and the tilt angle is smaller than that of the unloading area (12).
8. A feeding system according to claim 1, characterized in that: The material picking mechanism (2) comprises a motor (21), a driving shaft (22) and a material picking member (23); the motor (21) is used to drive the driving shaft (22) to rotate; one end of the material picking member (23) is connected to the driving shaft (22) and the other end is provided with a material picking suction cup.
9. A feeding system according to claim 8, characterized in that: The material picking member (23) comprises two material picking rods, and the suction cup (24) is placed above the material picking rods.
10. A feeding system according to claim 1, characterized in that: The feeding mechanism (4) comprises a spider hand (41) and a clamp (42) disposed at one end of the spider hand (41), wherein the clamp (42) is used to take materials (5) from a material taking station (32).
Citation Information
Cited By
Feeding system
CN118387423A
A feeding system
CN118387423B
